Sludge drying equipment

By using a dual-axis extension motor to drive the rotation of the flip blades and the pumping piston to generate negative pressure in the sludge drying equipment, the problem of long sludge drying time is solved and the treatment efficiency of sludge drying is improved.

CN222956018UActive Publication Date: 2025-06-10YANAN XINTOU ENVIRONMENTAL PROTECTION CO LTD
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Patent Information

Application Number
CN202421539510.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-01
Publication Date
2025-06-10
Estimated Expiration
2034-07-01

AI Technical Summary

Technical Problem

During the heating and drying process of existing sludge drying devices, the high water content of the sludge leads to a longer drying time and low treatment efficiency.

Method used

A sludge drying equipment is designed, using a dual-axis extension motor to drive the vertical shaft and flip blades to rotate to achieve uniform heat-drying of the sludge. At the same time, negative pressure is generated through the pumping piston and the one-way valve, and the water in the sludge is absorbed by using the filter plate and the filter cloth.

Benefits of technology

It significantly shortens the time required for the sludge to be completely dried and improves the efficiency of sludge drying treatment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses sludge drying equipment, which relates to the technical field of sludge treatment and comprises a treatment box, a sludge inlet pipe is fixedly arranged on the side of the treatment box, a filter screen plate is fixedly arranged in the treatment box, and filter cloth is fixedly arranged at the top of the filter screen plate. The double-shaft-extension motor is started to drive the vertical rotating shaft and the turning blades to rotate to turn sludge, so that the sludge can be uniformly heated and dried, in the process, the double-shaft-extension motor operates to drive the air exhaust piston to move up and down in a reciprocating manner, and under the combined action of the air exhaust pipe, the air outlet pipe and the one-way valve, the sludge can be uniformly heated and dried. When sludge is dried, air below the filter screen plate can be pumped out to generate negative pressure, at the moment, under the joint cooperation of the filter screen plate and the filter cloth, most moisture in the sludge can be sucked out under the negative pressure, so that the time for completely drying the sludge can be greatly shortened, the sludge drying treatment efficiency of the equipment is effectively improved, and the practicability is good.
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Description

Technical Field

[0001] The utility model relates to the technical field of sludge treatment, in particular to sludge drying equipment. Background Art

[0002] Sludge treatment is the process of reducing, stabilizing and harmlessly treating sludge. The higher the degree of sewage treatment, the more sludge residue will be produced and need to be treated. When treating sludge, it is often necessary to use a drying device to dehydrate the sludge in order to reduce the water content of the sludge, thereby facilitating subsequent treatment.

[0003] Most of the existing sludge drying devices usually directly put the sludge into a drying box for heating and drying when in use. During the heating and drying process, since the water content of the sludge is generally high, it takes a long time to completely dry the sludge, resulting in low processing efficiency, which needs further improvement. Therefore, in order to solve the above problems, the present application proposes a sludge drying device. Utility Model Content

[0004] The purpose of this application is to provide a sludge drying device to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the present application provides the following technical solutions: a sludge drying device, comprising a treatment box, a mud inlet pipe is fixedly arranged on the side of the treatment box, a filter screen is fixedly arranged in the treatment box, a filter cloth is fixedly arranged on the top of the filter screen, a mounting seat is fixedly installed on the side of the treatment box, a vacuum cylinder is fixedly installed on the side of the mounting seat, a sliding hole is opened on the top of the vacuum cylinder, a connecting rod is slidably installed in the sliding hole, a vacuum piston matched with the vacuum cylinder is fixedly installed on the bottom end of the connecting rod, a vacuum pipe and an air outlet pipe are respectively fixedly arranged on the side and bottom of the vacuum cylinder, and the end of the vacuum pipe extends to A one-way valve is fixedly arranged on the exhaust pipe and the exhaust pipe in the processing box and located directly below the filter screen. A mounting hole is opened on the top of the processing box, and a vertical rotating shaft is rotatably installed in the mounting hole. A plurality of flipping blades are evenly and fixedly installed on the vertical rotating shaft. A heater is fixedly arranged on the inner wall of the side of the processing box, and a double-axis extension motor is fixedly arranged on the top of the processing box. A reciprocating drive assembly for making the connecting rod reciprocate up and down is connected to one end of the output shaft of the double-axis extension motor, and a gear transmission unit for making the vertical rotating shaft rotate synchronously is connected to the other end of the output shaft of the double-axis extension motor.

[0006] Preferably, the reciprocating drive assembly includes a drive rotating shaft rotatably mounted on the side of the processing tank. A connecting turntable is fixedly installed at the end of the drive rotating shaft. An eccentric rotating column is fixedly installed on the side of the connecting turntable. A reciprocating moving frame is fixedly installed at the top of the connecting moving rod. The eccentric rotating column is fitted into the reciprocating moving frame. One end of the output shaft of the double-shaft motor is connected with a sprocket transmission unit for synchronously rotating the drive rotating shaft.

[0007] Preferably, the sprocket transmission unit includes two transmission sprockets respectively fixedly sleeved on one end of the output shaft of the double-shaft motor and the drive rotating shaft. A transmission chain is jointly fitted on the two transmission sprockets.

[0008] Preferably, two vertical guide rods are fixedly installed at the bottom of the reciprocating moving frame. Guide blocks are slidably sleeved on the two vertical guide rods. The two guide blocks are fixedly installed on the outer peripheral side of the air extraction cylinder.

[0009] Preferably, the gear transmission unit includes a first bevel gear fixedly installed on the other end of the output shaft of the double-shaft motor. A second bevel gear meshing with the first bevel gear is fixedly installed at the top of the vertical rotating shaft.

[0010] Preferably, a sludge outlet is formed on the side of the processing tank. A sealing box door adapted to the sludge outlet is rotatably connected to the side of the processing tank. A water outlet pipe is fixedly installed at the bottom of the processing tank. A control valve is fixedly installed on the water outlet pipe.

[0011] Preferably, a plurality of support legs are uniformly and fixedly installed at the bottom of the processing tank. Universal self-locking wheels are fixedly installed at the bottom ends of the plurality of support legs.

[0012] In summary, the technical effects and advantages of the present utility model are as follows:

[0013] The structure of the present utility model is reasonable. When the double-shaft motor is started, the vertical rotating shaft and the turning blades are driven to rotate through the first bevel gear and the second bevel gear, and the sludge is turned over, so that the sludge can be uniformly heated and dried. During this process, the operation of the double-shaft motor will also drive the air extraction piston to move up and down reciprocally through the transmission sprocket, the transmission chain, the drive rotating shaft, the connecting turntable, the eccentric rotating column, the reciprocating moving frame and the connecting moving rod. Under the combined action of the air extraction pipe, the air outlet pipe and the one-way valve, the air below the filter mesh plate can be extracted to generate negative pressure. At this time, with the combined cooperation of the filter mesh plate and the filter cloth, most of the water in the sludge can be sucked out under negative pressure, so that the time required to completely dry the sludge can be greatly reduced, and the drying efficiency of the equipment for sludge is effectively improved, and the practicability is good. Description of the Drawings

[0014] To more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the accompanying drawings required for the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only some embodiments of the present application. For those skilled in the art, without creative efforts, other accompanying drawings can be obtained based on these drawings.

[0015] Figure 1 It is a three-dimensional structural schematic diagram of a sludge drying device according to an embodiment of the present application;

[0016] Figure 2 It is a partial sectional structural schematic diagram of the treatment tank according to an embodiment of the present application;

[0017] Figure 3 It is a magnified three-dimensional structural schematic diagram of the cooperation of the air extraction cylinder, the vertical rotating shaft and the double-shaft extension motor according to an embodiment of the present application;

[0018] Figure 4 It is a partial enlarged structural schematic diagram of the connection part between the air extraction cylinder and the driving rotating shaft according to an embodiment of the present application.

[0019] In the figure: 1. Treatment tank; 2. Filter screen plate; 3. Filter cloth; 4. Air extraction cylinder; 5. Air extraction piston; 6. Connecting moving rod; 7. Check valve; 8. Vertical rotating shaft; 9. Turning blade; 10. Heater; 11. Double-shaft extension motor; 12. Driving rotating shaft; 13. Connecting turntable; 14. Eccentric rotating column; 15. Reciprocating moving frame; 16. Transmission sprocket; 17. Transmission chain; 18. Vertical guide rod; 19. Guide block; 20. First bevel gear; 21. Second bevel gear; 22. Sealed box door; 23. Universal self-locking wheel. Specific embodiments

[0020] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, rather than all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0021] Embodiment: Refer to Figures 1-4A sludge drying device shown in the figure includes a treatment tank 1. A sludge inlet pipe is fixedly installed on the side of the treatment tank 1. A filter screen plate 2 is fixedly installed inside the treatment tank 1. A filter cloth 3 is fixedly installed on the top of the filter screen plate 2. A mounting seat is fixedly installed on the side of the treatment tank 1. An air extraction cylinder 4 is fixedly installed on the side of the mounting seat. A sliding hole is opened at the top of the air extraction cylinder 4. A connecting moving rod 6 is slidably installed in the sliding hole. A suction piston 5 adapted to the air extraction cylinder 4 is fixedly installed at the bottom end of the connecting moving rod 6. An air extraction pipe and an air outlet pipe are respectively fixedly installed on the side and bottom of the air extraction cylinder 4. The end of the air extraction pipe extends into the treatment tank 1 and is located directly below the filter screen plate 2. One-way valves 7 are fixedly installed on both the air extraction pipe and the air outlet pipe. A mounting rotation hole is opened at the top of the treatment tank 1. A vertical rotating shaft 8 is rotatably installed in the mounting rotation hole. A plurality of turning blades 9 are uniformly fixedly installed on the vertical rotating shaft 8. A heater 10 is fixedly installed on the inner wall of the side of the treatment tank 1. A double-shaft extension motor 11 is fixedly installed on the top of the treatment tank 1. One end of the output shaft of the double-shaft extension motor 11 is connected with a reciprocating driving assembly for making the connecting moving rod 6 move up and down reciprocally. The other end of the output shaft of the double-shaft extension motor 11 is fixedly installed with a first bevel gear 20. A second bevel gear 21 meshing with the first bevel gear 20 is fixedly installed at the top end of the vertical rotating shaft 8.

[0022] With the above structure, when the double-shaft extension motor 11 is started, it will drive the first bevel gear 20 to rotate. The rotation of the first bevel gear 20 will drive the vertical rotating shaft 8 to rotate synchronously through the second bevel gear 21, and then can drive the turning blades 9 to rotate together to turn the sludge, so that the sludge can be evenly heated and dried. During this process, the operation of the double-shaft extension motor 11 will also drive the connecting moving rod 6 to move up and down reciprocally through the reciprocating driving assembly, and then can drive the suction piston 5 to move up and down reciprocally together. Under the combined action of the air extraction pipe, the air outlet pipe and the one-way valve 7, the air below the filter screen plate 2 can be extracted to generate negative pressure. At this time, with the combined cooperation of the filter screen plate 2 and the filter cloth 3, most of the water in the sludge can be sucked out under negative pressure, so that the time required to completely dry the sludge can be greatly reduced, and the drying efficiency of the device for sludge can be effectively improved, and the practicability is good.

[0023] As a preferred implementation manner of this embodiment, the reciprocating driving assembly includes a driving rotating shaft 12 rotatably installed on the side of the processing box 1. A connecting turntable 13 is fixedly installed at the end of the driving rotating shaft 12. An eccentric rotating column 14 is fixedly installed on the side of the connecting turntable 13. A reciprocating moving frame 15 is fixedly installed at the top end of the connecting moving rod 6. The eccentric rotating column 14 is fitted into the reciprocating moving frame 15. Transmission sprockets 16 are fixedly sleeved on one end of the output shaft of the double-shaft extension motor 11 and on the driving rotating shaft 12. A transmission chain 17 is jointly fitted on the two transmission sprockets 16. The advantage of such a setting is that when the double-shaft extension motor 11 operates, it will drive one of the transmission sprockets 16 to rotate. Under the action of the transmission chain 17, it will drive the other transmission sprocket 16 to rotate together, and then drive the driving rotating shaft 12 to rotate synchronously. The rotation of the driving rotating shaft 12 will drive the eccentric rotating column 14 to rotate circumferentially through the connecting turntable 13. The circumferential rotation of the eccentric rotating column 14 will drive the reciprocating moving frame 15 to move up and down reciprocally, and then drive the connecting moving rod 6 to move up and down reciprocally together.

[0024] In this embodiment, two vertical guide rods 18 are fixedly installed at the bottom of the reciprocating moving frame 15. Guide blocks 19 are slidably sleeved on the two vertical guide rods 18. The two guide blocks 19 are fixedly installed on the outer peripheral side of the air extraction cylinder 4. The advantage of such a setting is that through the cooperation of the vertical guide rods 18 and the guide blocks 19, the reciprocating moving frame 15 can only move vertically up and down, playing a role of vertical guiding, and the equipment has good stability during operation.

[0025] As a preferred implementation manner of this embodiment, a sludge outlet is opened on the side of the processing box 1. A sealing box door 22 adapted to the sludge outlet is rotatably connected to the side of the processing box 1. A water outlet pipe is fixedly provided at the bottom of the processing box 1, and a control valve is fixedly provided on the water outlet pipe. The advantage of such a setting is that through the cooperation of the sludge outlet and the sealing box door 22, it is convenient for the staff to take out the dried sludge. Through the cooperation of the water outlet pipe and the control valve, it is convenient for the staff to drain the sewage in the processing box 1.

[0026] As a preferred implementation manner of this embodiment, a plurality of support legs are uniformly and fixedly installed at the bottom of the processing box 1. Universal self-locking wheels 23 are fixedly provided at the bottom ends of the plurality of support legs. The advantage of such a setting is that through the setting of the universal self-locking wheels 23, it is convenient for the staff to directly push the equipment to move the position.

[0027] Finally, it should be noted that the above are only the preferred embodiments of the present utility model and are not used to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A sludge drying device, comprising a treatment box (1), a sludge inlet pipe being fixedly provided on the side of the treatment box (1), characterized in that: A filter screen plate (2) is fixedly provided in the processing box (1), a filter cloth (3) is fixedly provided on the top of the filter screen plate (2), a mounting seat is fixedly installed on the side of the processing box (1), a vacuum cylinder (4) is fixedly installed on the side of the mounting seat, a sliding hole is opened on the top of the vacuum cylinder (4), a connecting rod (6) is slidably installed in the sliding hole, a vacuum piston (5) adapted to the vacuum cylinder (4) is fixedly installed on the bottom end of the connecting rod (6), a vacuum pipe and an air outlet pipe are respectively fixedly provided on the side and bottom of the vacuum cylinder (4), the end of the vacuum pipe extends into the processing box (1) and is located directly below the filter screen plate (2), and the vacuum pipe A one-way valve (7) is fixedly arranged on the exhaust pipe, a mounting hole is opened on the top of the processing box (1), a vertical rotating shaft (8) is rotatably mounted in the mounting hole, a plurality of flapping blades (9) are evenly fixedly mounted on the vertical rotating shaft (8), a heater (10) is fixedly arranged on the inner wall of the side of the processing box (1), a double-axle extension motor (11) is fixedly arranged on the top of the processing box (1), one end of the output shaft of the double-axle extension motor (11) is connected to a reciprocating drive assembly for causing the connecting rod (6) to reciprocate up and down, and the other end of the output shaft of the double-axle extension motor (11) is connected to a gear transmission unit for causing the vertical rotating shaft (8) to rotate synchronously.

2. A sludge drying equipment according to claim 1, characterized in that: The reciprocating drive assembly comprises a driving shaft (12) rotatably mounted on the side of the processing box (1), a connecting turntable (13) being fixedly mounted on the end of the driving shaft (12), an eccentric rotating column (14) being fixedly mounted on the side of the connecting turntable (13), a reciprocating moving frame (15) being fixedly mounted on the top end of the connecting moving rod (6), the eccentric rotating column (14) being adaptively arranged in the reciprocating moving frame (15), and a sprocket transmission unit for causing the driving shaft (12) to rotate synchronously being connected to one end of the output shaft of the double-axle extension motor (11).

3. A sludge drying equipment according to claim 2, characterized in that: The sprocket transmission unit comprises two transmission sprockets (16) respectively fixedly sleeved on one end of the output shaft of the double-axle extension motor (11) and the driving shaft (12), and a transmission chain (17) is commonly adapted and arranged on the two transmission sprockets (16).

4. A sludge drying equipment according to claim 2, characterized in that: Two vertical guide rods (18) are fixedly mounted on the bottom of the reciprocating frame (15), and guide blocks (19) are slidably sleeved on the two vertical guide rods (18). The two guide blocks (19) are fixedly mounted on the outer peripheral side of the vacuum cylinder (4).

5. The sludge drying equipment according to claim 1, characterized in that: The gear transmission unit comprises a first bevel gear (20) fixedly mounted on the other end of the output shaft of the double-axle extension motor (11), and a second bevel gear (21) meshing with the first bevel gear (20) is fixedly mounted on the top end of the vertical rotating shaft (8).

6. A sludge drying equipment according to claim 1, characterized in that: The side of the treatment box (1) is provided with a sludge outlet, the side of the treatment box (1) is rotatably connected to a sealed box door (22) adapted to the sludge outlet, the bottom of the treatment box (1) is fixedly provided with a water outlet pipe, and the water outlet pipe is fixedly provided with a control valve.

7. The sludge drying equipment according to claim 1, characterized in that: A plurality of supporting legs are evenly and fixedly mounted on the bottom of the processing box (1), and universal self-locking wheels (23) are fixedly mounted at the bottom ends of the plurality of supporting legs.