Silicon nitride and corundum mullite spraying material mixing and stirring device
By designing a mixing and agitating device including a mixing tank, additive tube, motor, gear and stirring blade, the problem of low mixing efficiency of silicon nitride and corundum mullite jet material in the prior art is solved, and a more efficient mixing effect is achieved, and the wear resistance of the jet material is improved.
Patent Information
- Application Number
- CN202421929994.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-10
- Publication Date
- 2025-06-10
- Estimated Expiration
- 2034-08-10
AI Technical Summary
When the existing stirring device mixes silicon nitride and corundum mullite jet material, the stirring efficiency is low, resulting in the inadequate mixing of silicon nitride and corundum mullite jet material.
A mixing and agitating device including a mixing tank, an additive tube, a motor, a gear and agitating blade are designed. The mixing blade is driven to rotate through the gear and shaft system to achieve full mixing of silicon nitride and corundum mullite jet material, and the scraper and mounting frame structure prevent the material from adhering to the wall of the mixing tank.
The mixing efficiency of silicon nitride and corundum mullite jet material is improved, ensuring full mixing, thereby improving the wear resistance and service life of the jet material.
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Figure CN222956259U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of mixing devices, in particular to a mixing and stirring device for silicon nitride and corundum-mullite spraying materials. Background Art
[0002] Corundum has good chemical stability and good corrosion resistance to acids, alkalis and other chemical substances. Mullite can maintain structural stability under rapid temperature changes and reduce cracks caused by thermal expansion. The corundum-mullite spraying material made of corundum and mullite is a refractory material commonly used in high-temperature environments, especially widely used in the linings and protective layers of furnaces, hearths and other high-temperature equipment.
[0003] During the preparation of the corundum-mullite spraying material, silicon nitride needs to be added to the corundum-mullite spraying material. Silicon nitride itself has extremely high hardness and excellent wear resistance. Adding it to the corundum-mullite spraying material can significantly improve the wear resistance of the spraying material. This is of great significance for the long-term use of the spraying material in high-speed airflows and high-temperature environments, and can reduce the surface wear of the spraying material and the wear of particles.
[0004] When adding silicon nitride, a mixing device is needed to make the silicon nitride and the corundum-mullite spraying material fully blend. The existing mixing devices have a single mixing structure, and the mixing efficiency is low during the blending process of the silicon nitride and the corundum-mullite spraying material, and it is not easy to make the silicon nitride and the corundum-mullite spraying material fully mixed. Therefore, a mixing and stirring device for silicon nitride and corundum-mullite spraying materials is proposed to solve the above problems. Summary of the Utility Model
[0005] In order to make up for the above deficiencies, the utility model provides a mixing and stirring device for silicon nitride and corundum-mullite spraying materials, aiming to improve the problem that the mixing efficiency of the mixing device in the prior art is low and it is not easy to make the silicon nitride and the corundum-mullite spraying material fully mixed.
[0006] In order to achieve the above purpose, the utility model adopts the following technical scheme:
[0007] A mixing and stirring device for silicon nitride and corundum-mullite spraying material, comprising a stirring tank. A water storage tank is arranged at the bottom of the stirring tank. A cleaning component is arranged on the right side of the water storage tank, and the cleaning component is used for cleaning the inside of the stirring tank. A filtering component is arranged inside the water storage tank, and the filtering component is used for filtering impurities in the water flow. Two adding pipes are fixedly connected to the left side of the top of the stirring tank. A discharging pipe is fixedly connected to the bottom side of the stirring tank. A motor is fixedly connected to the top side of the stirring tank. A second gear is fixedly connected to the driving end of the motor. A partition is fixedly connected to the top side inside the stirring tank. Two rotating shafts are rotatably connected inside the partition. A first gear is fixedly connected to the top ends of the rotating shafts. The first gear is meshed with the second gear. A plurality of uniformly distributed stirring blades are fixedly connected to the outer circumference of the rotating shafts;
[0008] As a further description of the above technical solution:
[0009] The cleaning component includes a water pump. The water pump is fixedly connected to the right side of the water storage tank. Water inlet pipes and water outlet pipes are fixedly connected to both the input end and the output end of the water pump. One end of one of the water inlet pipes penetrates through the stirring tank. A spray head is fixedly connected to one end of one of the water inlet pipes. The other end of the other water inlet pipe is fixedly connected to the inner bottom side of the water storage tank;
[0010] As a further description of the above technical solution:
[0011] The filtering component includes a filter plate. The filter plate is fixedly connected inside the water storage tank. An electric push rod is fixedly connected to the right side of the water storage tank. A brush plate is fixedly connected to the telescopic end of the electric push rod. The brush plate is slidably connected to the top side of the filter plate;
[0012] As a further description of the above technical solution:
[0013] The filtering component includes a filter plate. The filter plate is fixedly connected inside the water storage tank. An electric push rod is fixedly connected to the right side of the water storage tank. A brush plate is fixedly connected to the telescopic end of the electric push rod. The brush plate is slidably connected to the top side of the filter plate;
[0014] As a further description of the above technical solution:
[0015] A auger is fixedly connected to the outer circumference of the connecting shaft. The auger is rotatably connected inside the discharging pipe;
[0016] As a further description of the above technical solution:
[0017] A sealing block is slidably connected to the left inner side of the water storage tank. A limiting plate is fixedly connected to the left side of the sealing block. An installation plate is fixedly connected to the left side of the water storage tank. Two springs are fixedly connected to the inner side of the installation plate. The right ends of the springs are fixedly connected to the left side of the limiting plate;
[0018] As a further description of the above technical solution:
[0019] A limiting groove is provided inside the mounting plate, and the limiting plate is slidably connected inside the limiting groove;
[0020] As a further description of the above technical solution:
[0021] A control valve is provided on the outer periphery of the discharge pipe.
[0022] The utility model has the following beneficial effects:
[0023] 1. In the utility model, silicon nitride and corundum-mullite spraying material are fed into the mixing tank through two adding pipes, and then the motor is started. The driving end of the motor can drive the connecting shaft to rotate. The connecting shaft drives two gear ones to rotate through gear two. The two gear ones drive two rotating shafts to rotate, and the two rotating shafts drive a plurality of stirring blades to rotate. The rotation of the plurality of stirring blades can mix the silicon nitride and corundum-mullite spraying material. During the rotation of the rotating shafts, a plurality of scraping plates can be driven to rotate through the mounting frame, so as to scrape off the silicon nitride or corundum-mullite spraying material adhering to the inner wall of the mixing tank, so that the silicon nitride and corundum-mullite spraying material are fully mixed.
[0024] 2. In the utility model, starting the water pump can drive the water flow to spray into the mixing tank through the nozzle to clean the inside of the mixing tank, prevent impurities from accumulating inside the mixing tank and hindering the subsequent mixing of silicon nitride and corundum-mullite spraying material, and the sprayed water flow can be reused after being filtered. Description of the drawings
[0025] Figure 1 is a three-dimensional schematic diagram of a mixing and stirring device for silicon nitride and corundum-mullite spraying material proposed by the utility model;
[0026] Figure 2 is a structural schematic diagram of the mixing tank of a mixing and stirring device for silicon nitride and corundum-mullite spraying material proposed by the utility model;
[0027] Figure 3 is a structural schematic diagram of the water storage tank of a mixing and stirring device for silicon nitride and corundum-mullite spraying material proposed by the utility model;
[0028] Figure 4 is a structural schematic diagram of the limiting plate of a mixing and stirring device for silicon nitride and corundum-mullite spraying material proposed by the utility model.
[0029] Legend description:
[0030] 1. Feeding pipe; 2. Stirring tank; 3. Partition board; 4. Discharge pipe; 5. Water storage tank; 6. Water pump; 7. Electric push rod; 8. Water delivery pipe; 9. Motor; 10. Rotating shaft; 11. Stirring blade; 12. Scraper; 13. Installation frame; 14. Screw conveyor; 15. Connecting shaft; 16. Sprinkler head; 17. Control valve; 18. First gear; 19. Second gear; 20. Installation plate; 21. Spring; 22. Limiting plate; 23. Filter plate; 24. Brush plate; 25. Sealing block. Detailed implementation manners
[0031] The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0032] Refer to Figure 1 , Figure 2, an embodiment provided by the present utility model: a mixing and stirring device for silicon nitride and corundum-mullite spraying material, including a stirring tank 2. The stirring tank 2 provides a space for mixing silicon nitride and corundum-mullite spraying material. On the left side of the top of the stirring tank 2, two adding pipes 1 are fixedly connected. Silicon nitride and corundum-mullite spraying material can be added into the inside of the stirring tank 2 through the adding pipes 1. On the bottom side of the stirring tank 2, a discharging pipe 4 is fixedly connected. The mixed silicon nitride and corundum-mullite spraying material can be discharged through the discharging pipe 4. A control valve 17 is arranged on the outer periphery of the discharging pipe 4, and the control valve 17 is used to control the opening and closing of the discharging pipe 4. On the top side of the stirring tank 2, a motor 9 is fixedly connected. The driving end of the motor 9 can drive the rotation of gear two 19. The driving end of the motor 9 is fixedly connected with gear two 19. The rotation of gear two 19 can drive the rotation of gear one 18. On the top side inside the stirring tank 2, a partition plate 3 is fixedly connected. The partition plate 3 is used to install the rotating shaft 10. Two rotating shafts 10 are rotatably connected inside the partition plate 3. At the top end of the rotating shaft 10, two gears one 18 are fixedly connected. Gear one 18 is meshed with gear two 19. The rotation of gear one 18 can drive the rotation of the rotating shaft 10. The rotating shaft 10 is used to install the stirring blades 11. A plurality of uniformly distributed stirring blades 11 are fixedly connected to the outer periphery of the rotating shaft 10. The rotation of the stirring blades 11 can fully mix the silicon nitride and corundum-mullite spraying material. At the bottom side of gear two 19, a connecting shaft 15 is fixedly connected. The connecting shaft 15 is used to fixedly install the mounting frame 13. The mounting frame 13 is fixedly connected to the outer periphery of the connecting shaft 15. The mounting frame 13 serves to install the scraping plate 12. A plurality of uniformly distributed scraping plates 12 are fixedly connected to the outer periphery of the mounting frame 13. One side of the scraping plate 12 abuts against the inner side of the stirring tank 2. The scraping plate 12 can scrape off the silicon nitride or corundum-mullite spraying material adhering to the inner wall of the stirring tank 2. A screw conveyor 14 is fixedly connected to the outer periphery of the connecting shaft 15. The screw conveyor 14 is rotatably connected inside the discharging pipe 4. The rotation of the screw conveyor 14 inside the discharging pipe 4 can evenly transport the mixed spraying material.
[0033] Referring to Figures 1 - 3 , a water storage tank 5 is arranged at the bottom of the stirring tank 2. The water storage tank 5 is used to store water flow. A cleaning component is arranged on the right side of the water storage tank 5. The cleaning component is used to clean the inside of the stirring tank 2. The cleaning component includes a water pump 6. The water pump 6 is fixedly connected to the right side of the water storage tank 5. The water pump 6 is used to drive the flow of water. Both the input end and the output end of the water pump 6 are fixedly connected with water pipes 8. One end of one of the water pipes 8 penetrates through the stirring tank 2. One end of one of the water pipes 8 is fixedly connected with a spray head 16. The other end of the other water pipe 8 is fixedly connected to the inner side of the bottom of the water storage tank 5. The water pipe 8 serves to transport the water flow. The spray head 16 can spray the water flow into the inside of the stirring tank 2 to clean the inside of the stirring tank 2.
[0034] Referring to Figure 1 , Figure 3 and Figure 4, a filtering component is arranged inside the water storage tank 5. The filtering component is used to filter impurities in the water flow. The filtering includes a filter plate 23. The filter plate 23 is fixedly connected inside the water storage tank 5. The filter plate 23 is used to filter impurities in the water flow. An electric push rod 7 is fixedly connected to the right side of the water storage tank 5. The telescopic end of the electric push rod 7 can drive the brush plate 24 to move. The telescopic end of the electric push rod 7 is fixedly connected with the brush plate 24. The brush plate 24 is slidably connected to the top side of the filter plate 23. The brush plate 24 can push the impurities accumulated on the top side of the filter plate 23. A sealing block 25 is slidably connected to the left side inside the water storage tank 5. The sealing block 25 is used to seal the water storage tank 5. A limiting plate 22 is fixedly connected to the left side of the sealing block 25. An installation plate 20 is fixedly connected to the left side of the water storage tank 5. The installation plate 20 is used to install the spring 21. Two springs 21 are fixedly connected to the inner side of the installation plate 20. The right ends of the springs 21 are fixedly connected to the left side of the limiting plate 22. The springs 21 can push the sealing block 25 to move. A limiting groove is formed inside the installation plate 20. The limiting plate 22 is slidably connected inside the limiting groove. The sliding of the limiting plate 22 inside the limiting groove can limit the movement of the sealing block 25.
[0035] Working principle: When using this device, silicon nitride and corundum-mullite spraying materials are added into the mixing tank 2 through two adding pipes 1. Then, the motor 9 is started. The driving end of the motor 9 drives the second gear 19 to rotate and drives the two first gears 18 to rotate through the second gear 19. The two first gears 18 drive the two rotating shafts 10 to rotate, so that the two rotating shafts 10 drive a plurality of stirring blades 11 to rotate. The rotation of the plurality of stirring blades 11 can fully stir the silicon nitride and corundum-mullite spraying materials. The rotation of the second gear 19 can drive a plurality of scraping plates 12 to rotate through the installation frame 13. The rotation of the plurality of scraping plates 12 can scrape off the silicon nitride or corundum-mullite spraying materials attached to the inner wall of the mixing tank 2 to make the silicon nitride and corundum-mullite spraying materials fully mixed. After the silicon nitride and corundum-mullite spraying materials are mixed, the control valve 17 can be opened to make the spraying materials discharged through the discharge pipe 4. The connecting shaft 15 drives the auger 14 to rotate to evenly transport the spraying materials. After the spraying materials are emptied, the water pump 6 can be started. The water pump 6 drives the water flow to move through the water delivery pipe 8 towards the nozzle 16 and spray into the mixing tank 2 through the nozzle 16 to clean the mixing tank 2. The water flow can carry impurities and flow through the discharge pipe 4 into the water storage tank 5. The filter plate 23 inside the water storage tank 5 can filter the impurities in the water flow. The filtered water flow can be reused. When the filter plate 23 needs to be cleaned, the electric push rod 7 can be started. The telescopic end of the electric push rod 7 extends to push the brush plate 24 to move on the top side of the filter plate 23. The brush plate 24 pushes the impurities towards the sealing block 25. After pushing the sealing block 25 out of the water storage tank 5, the impurities can be pushed out of the water storage tank 5 to complete the cleaning of the filter plate 23.
[0036] Finally, it should be noted that the above are only the preferred embodiments of the present utility model and are not used to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements on some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. A device for mixing and stirring silicon nitride and corundum mullite injection materials, comprising a stirring tank (2), characterized in that: A water storage tank (5) is arranged at the bottom of the stirring tank (2), a cleaning assembly is arranged on the right side of the water storage tank (5), the cleaning assembly is used to clean the inside of the stirring tank (2), a filtering assembly is arranged inside the water storage tank (5), the filtering assembly is used to filter impurities in the water flow, two addition pipes (1) are fixedly connected to the left side of the top of the stirring tank (2), a discharge pipe (4) is fixedly connected to the bottom side of the stirring tank (2), a motor (9) is fixedly connected to the top side of the stirring tank (2), a gear 2 (19) is fixedly connected to the driving end of the motor (9), a partition (3) is fixedly connected to the top side of the stirring tank (2), two rotating shafts (10) are rotatably connected inside the partition (3), two gears 1 (18) are fixedly connected to the top of the rotating shaft (10), the gear 1 (18) is meshedly connected to the gear 2 (19), and a plurality of uniformly distributed stirring blades (11) are fixedly connected to the outer periphery of the rotating shaft (10).
2. The device for mixing and stirring silicon nitride and corundum mullite injection materials according to claim 1, characterized in that: The cleaning assembly comprises a water pump (6), the water pump (6) being fixedly connected to the right side of the water storage tank (5), the input end and the output end of the water pump (6) being fixedly connected to water pipes (8), one end of one of the water pipes (8) passing through the stirring tank (2), one end of one of the water pipes (8) being fixedly connected to a nozzle (16), and one end of the other water pipe (8) being fixedly connected to the inner side of the bottom of the water storage tank (5).
3. The device for mixing and stirring silicon nitride and corundum mullite injection materials according to claim 1, characterized in that: The filter assembly comprises a filter plate (23), the filter plate (23) being fixedly connected inside the water storage tank (5), an electric push rod (7) being fixedly connected to the right side of the water storage tank (5), a brush plate (24) being fixedly connected to the telescopic end of the electric push rod (7), and the brush plate (24) being slidably connected to the top side of the filter plate (23).
4. The device for mixing and stirring silicon nitride and corundum mullite injection materials according to claim 1, characterized in that: A connecting shaft (15) is fixedly connected to the bottom side of the gear 2 (19); a mounting frame (13) is fixedly connected to the outer periphery of the connecting shaft (15); a plurality of evenly distributed scrapers (12) are fixedly connected to the outer periphery of the mounting frame (13); one side of the scraper (12) abuts against the inner side of the stirring tank (2).
5. The device for mixing and stirring silicon nitride and corundum mullite injection materials according to claim 4, characterized in that: An auger (14) is fixedly connected to the outer periphery of the connecting shaft (15), and the auger (14) is rotatably connected to the inner side of the discharge pipe (4).
6. The device for mixing and stirring silicon nitride and corundum mullite injection materials according to claim 1, characterized in that: A sealing block (25) is slidably connected to the inside of the left side of the water storage tank (5), and a limiting plate (22) is fixedly connected to the left side of the sealing block (25). A mounting plate (20) is fixedly connected to the left side of the water storage tank (5), and two springs (21) are fixedly connected to the inner side of the mounting plate (20), and the right end of the spring (21) is fixedly connected to the left side of the limiting plate (22).
7. The device for mixing and stirring silicon nitride and corundum mullite injection materials according to claim 6, characterized in that: A limiting groove is provided inside the mounting plate (20), and the limiting plate (22) is slidably connected inside the limiting groove.
8. The device for mixing and stirring silicon nitride and corundum mullite injection materials according to claim 1, characterized in that: A control valve (17) is arranged on the outer periphery of the discharge pipe (4).