Batching device for production and processing of alkaline washing assistant
By setting up a stirring and cleaning device and a lifting device in the batching device, the problem of low production efficiency caused by the lack of cleaning device in the existing batching device is solved, automatic cleaning and stirring are realized, and production efficiency is improved.
Patent Information
- Application Number
- CN202421670220.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-16
- Publication Date
- 2025-06-10
- Estimated Expiration
- 2034-07-16
AI Technical Summary
The existing batching devices lack cleaning devices, which leads to manual cleaning after the batching is completed. The process is cumbersome and affects the production progress, reducing production efficiency.
A batching device including a stirring and cleaning device and a lifting device is designed. A stirring roller and a cleaning roller are provided in the stirring and cleaning device, so that the stirring and dispensing work can be performed simultaneously during the cleaning process, and the lifting device facilitates the exchange of the stirring roller and the cleaning roller.
It realizes automation of cleaning and stirring work, reduces the need for manual cleaning, improves production efficiency, and simplifies the operation process.
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Figure CN222956296U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of washing aid production, in particular to a batching device for the production and processing of alkaline washing liquid. Background Technique
[0002] A washing aid, also called a washing assistant, has no obvious washing ability itself, but it can improve the washing and decontamination ability of surfactants when added to a detergent formula. During the preparation process of the washing aid, various raw materials need to be mixed and prepared in a certain proportion. In industrial production, the production volume is large each time, so a batching device is required for auxiliary processing.
[0003] In the prior art, the utility model patent with the patent number CN202122916467.9 discloses a quantitative batching and adding device for the production of cleaning agents, including a feeding barrel and a stirring tank. Two feeding barrels are symmetrically arranged on the left and right sides of the top of the stirring tank. Two feeding ports are symmetrically arranged on the left and right sides of the top of the feeding barrel. A baffle is arranged in the middle of the inner cavity of the feeding barrel. A discharge port is arranged at the bottom of the feeding barrel. A metering device is arranged at the top of the inner cavity of the discharge port. A shut-off component is arranged at the center of the top of the stirring tank. A stirring component is arranged in the inner cavity of the stirring tank; Two legs are symmetrically arranged on the left and right sides of the bottom of the stirring tank, and an outlet is arranged inside the legs. This quantitative batching and adding device for the production of cleaning agents has a simple structure and convenient operation, effectively reducing the manual work intensity, strictly following the formula ratio of the cleaning agent formula, and improving the production quality of the cleaning agent.
[0004] The above patent is a quantitative batching and adding device for production. By arranging a metering device at the top of the inner cavity of the discharge port and a stirring component in the inner cavity of the stirring tank to add and stir the production batching, the production efficiency is effectively improved; However, in the production process of washing aids, the raw materials used not only include liquid raw materials, but also paste and powder materials. During the production process, they may adhere to the batching device. If not cleaned properly, it will cause pollution inside the batching device; And the existing batching device lacks a cleaning device. When the batching is completed, the batching device needs to be cleaned separately, which is not only troublesome to clean, but also may affect the progress of production; It needs to be further improved. Content of the Utility Model
[0005] The purpose of the utility model is to provide a batching device for the production and processing of alkaline washing liquid, aiming to improve the problem that the existing batching device lacks a cleaning device and requires manual cleaning, resulting in troublesome cleaning, long cleaning time, and the batching device cannot be continuously used, reducing the production efficiency.
[0006] The present utility model is realized as follows: A batching device for the production and processing of an alkaline auxiliary washing liquid, including a batching barrel, further includes a fixing frame. Two batching barrels are arranged in parallel on the fixing frame. A barrel cover is provided on the batching barrel, and a stirring and cleaning device is provided at the upper end of the barrel cover. At positions corresponding to the batching barrels in the stirring and cleaning device, a stirring roller and a cleaning roller extending into the interior of the batching barrel are respectively provided; A lifting device is provided on the fixing frame above the stirring and cleaning device. A sliding plate that can move up and down is provided in the lifting device. A second motor is vertically and fixedly provided on the lower end surface of the sliding plate, and the output shaft of the second motor is fixedly connected to the upper end of the stirring and cleaning device.
[0007] Preferably, the fixing frame includes a bottom plate, support rods, and a mounting plate. Support rods are symmetrically arranged at the four corners of the upper end surface of the bottom plate, and a mounting plate is fixedly provided at the upper ends of the support rods; The two batching barrels are arranged in parallel on the bottom plate, and the sliding plate is slidably arranged on the support rods.
[0008] Preferably, the lifting device further includes a third motor and a stainless steel rope. The third motor is fixedly provided on the mounting plate. One end of the stainless steel rope is wound around the output shaft of the third motor, and the other end is fixedly connected to the sliding plate.
[0009] Preferably, the stirring and cleaning device further includes a first triangular belt pulley, a second triangular belt pulley, and a fixing plate. The fixing plate is installed at the upper end of the barrel cover; A first triangular belt pulley and a second triangular belt pulley are respectively provided on the stirring roller and the cleaning roller, and a triangular belt is installed between the first triangular belt pulley and the second triangular belt pulley; The upper ends of the stirring roller and the cleaning roller respectively penetrate through the corresponding barrel cover and are rotatably installed on the fixing plate. The upper end of the stirring roller penetrates through the fixing plate and is connected to a first motor.
[0010] Preferably, the barrel cover includes a mounting hole. A mounting hole is provided on the barrel cover, and the stirring roller and the cleaning roller are rotatably installed in the mounting hole through bearings.
[0011] Preferably, the barrel cover further includes mounting rods. A plurality of mounting rods are sequentially arranged along the circumferential direction of the upper end surface of the barrel cover. Mounting bolts are provided on the mounting rods, and the fixing plate is installed on the mounting rods through the mounting bolts.
[0012] Preferably, the batching barrel includes a feed inlet and a discharge outlet. The feed inlet is provided at the upper end of the side surface of the batching barrel, and the discharge outlet is provided at the lower end of the side surface of the batching barrel.
[0013] Compared with the prior art, the beneficial effects of the present utility model are:
[0014] 1. The utility model improves production efficiency by setting up a stirring and cleaning device. The cleaning work and stirring work are carried out simultaneously by respectively arranging a stirring roller and a cleaning roller in the stirring and cleaning device. Without manual cleaning, the stirring and batching work can be carried out simultaneously during the cleaning process.
[0015] 2. The utility model is provided with a lifting device, which can conveniently exchange the stirring roller and the cleaning roller in the stirring and cleaning device in a timely manner. The structure is simple and easy to operate. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 is a three-dimensional structural schematic diagram of the utility model;
[0017] Figure 2 is a structural schematic diagram of the fixing frame of the utility model;
[0018] Figure 3 is a structural schematic diagram of the batching barrel of the utility model;
[0019] Figure 4 is a structural schematic diagram of the barrel cover of the utility model;
[0020] Figure 5 is a structural schematic diagram of the stirring and cleaning device of the utility model.
[0021] In the figure: 1. Fixing frame; 101. Bottom plate; 102. Support rod; 103. Installation plate; 2. Batching barrel; 201. Feed inlet; 202. Discharge outlet; 3. Barrel cover; 301. Installation hole; 302. Installation rod; 4. Installation bolt; 5. Stirring and cleaning device; 501. Stirring roller; 502. Cleaning roller; 503. First V-belt pulley; 504. Second V-belt pulley; 505. V-belt; 506. Fixed plate; 6. First motor; 7. Second motor; 8. Lifting device; 801. Sliding plate; 802. Third motor; 803. Stainless steel rope. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0022] In the present utility model, unless otherwise clearly defined and limited, terms such as "installation", "connection", "connection", "fixation" and other terms should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two components or the interaction relationship between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.
[0023] The following is a further description in conjunction with the drawings and specific embodiments:
[0024] Embodiment 1
[0025] As Figure 1 、 Figure 2 and Figure 3 shown, a batching device for the production and processing of an alkaline auxiliary washing liquid includes a batching barrel 2, and also includes a fixing frame 1. Two batching barrels 2 are arranged in parallel on the fixing frame 1. By setting two batching barrels 2, batching work can be carried out alternately. The batching barrel 2 includes a feed inlet 201 and a discharge outlet 202. The feed inlet 201 is arranged at the upper end of the side surface of the batching barrel 2, and the discharge outlet 202 is arranged at the lower end of the side surface of the batching barrel 2; a barrel cover 3 is arranged on the batching barrel 2. By setting the barrel cover 3, the liquid inside the batching barrel 2 can be prevented from splashing. A stirring and cleaning device 5 is arranged at the upper end of the barrel cover 3. Stirring rollers 501 and cleaning rollers 502 extending into the batching barrel 2 are respectively arranged at positions corresponding to the batching barrel 2 in the stirring and cleaning device 5. The two batching barrels 2 can be respectively stirred and cleaned through the stirring rollers 501 and the cleaning rollers 502; a lifting device 8 is arranged on the fixing frame 1 above the stirring and cleaning device 5. A sliding plate 801 that can move up and down is arranged in the lifting device 8. By the rising and falling of the sliding plate 801, the stirring and cleaning device 5 can be lifted or closed in the batching barrel 2. The fixing frame 1 includes a bottom plate 101, a support rod 102 and a mounting plate 103. Support rods 102 are symmetrically arranged at the four corners of the upper end surface of the bottom plate 101, and a mounting plate 103 is fixedly arranged at the upper ends of the support rods 102; the two batching barrels 2 are arranged in parallel on the bottom plate 101, and the sliding plate 801 is slidably arranged on the support rod 102. The lifting device 8 also includes a third motor 802 and a stainless steel rope 803. The third motor 802 is fixedly arranged on the mounting plate 103. One end of the stainless steel rope 803 is wound around the output shaft of the third motor 802, and the other end is fixedly connected to the sliding plate 801. The third motor 802 can control the sliding plate 801 to slide up and down through the stainless steel rope 803, and the structure is simple.
[0026] As Figure 1 、 Figure 4 and Figure 5As shown, a second motor 7 is vertically and fixedly arranged on the lower end surface of the sliding plate 801. The output shaft of the second motor 7 is fixedly connected to the upper end of the stirring and cleaning device 5. Through the fixed connection between the second motor 7 and the stirring and cleaning device 5, the stirring and cleaning device 5 can be rotated 180° by rotating the second motor 7 by 180°, enabling the stirring roller 501 and the cleaning roller 502 to be exchanged from the two batching barrels 2. The rotating stirring and cleaning device 5 further includes a first belt pulley 503, a second belt pulley 504, and a fixing plate 506. The fixing plate 506 is installed on the upper end of the bucket cover 3. The bucket cover 3 further includes a mounting rod 302. A plurality of mounting rods 302 are sequentially arranged on the upper end surface of the bucket cover 3 along its circumferential direction. Mounting bolts 4 are arranged on the mounting rods 302. The fixing plate 506 is installed on the mounting rods 302 through the mounting bolts 4. By fixing the fixing plate above the bucket cover 3 through the mounting rods 302, there is space on the upper end of the bucket cover 3 to arrange the first belt pulley 503 and the second belt pulley 504; the first belt pulley 503 and the second belt pulley 504 are respectively arranged on the stirring roller 501 and the cleaning roller 502, and a V-belt 505 is installed between the first belt pulley and the second belt pulley 504. Through the first belt pulley and the second belt pulley 504, the stirring roller 501 and the cleaning roller 502 can be rotated simultaneously by the first motor 6; the upper ends of the stirring roller 501 and the cleaning roller 502 respectively penetrate through the corresponding bucket cover 3 and are rotatably installed on the fixing plate 506. The upper end of the stirring roller 501 penetrates through the fixing plate 506 and is connected to the first motor 6. The bucket cover 3 includes a mounting hole 301. The mounting hole 301 is arranged on the bucket cover 3. The stirring roller 501 and the cleaning roller 502 are rotatably installed in the mounting hole 301 through bearings. By rotatably installing the bucket cover 3 and the stirring roller 501 and the cleaning roller 502 through bearings, during the lifting process of the stirring and cleaning device 5, the bucket cover 3 can be driven to lift simultaneously, avoiding collisions between the bucket cover 3 and the stirring roller 501 and the cleaning roller 502 and causing equipment damage.
[0027] Embodiment 2
[0028] As Figure 1 、 Figure 2 and Figure 3As shown in the figure, a batching device for the production and processing of an alkaline auxiliary washing liquid includes a batching barrel 2, and also includes a fixing frame 1. Two batching barrels 2 are arranged in parallel on the fixing frame 1. The batching barrel 2 includes a feed inlet 201 and a discharge outlet 202. The feed inlet 201 is arranged at the upper end of the side surface of the batching barrel 2, and the discharge outlet 202 is arranged at the lower end of the side surface of the batching barrel 2. A barrel cover 3 is arranged on the batching barrel 2. A stirring and cleaning device 5 is arranged at the upper end of the barrel cover 3. In the stirring and cleaning device 5, a stirring roller 501 and a cleaning roller 502 extending into the interior of the batching barrel 2 are respectively arranged at positions corresponding to the batching barrel 2. A lifting device 8 is arranged on the fixing frame 1 above the stirring and cleaning device 5. A sliding plate 801 that can move up and down is arranged in the lifting device 8. The fixing frame 1 includes a bottom plate 101, a support rod 102 and a mounting plate 103. Support rods 102 are symmetrically arranged at the four corners of the upper end surface of the bottom plate 101. The upper ends of the support rods 102 are fixedly provided with a mounting plate 103. Two batching barrels 2 are arranged in parallel on the bottom plate 101. The sliding plate 801 is slidably arranged on the support rod 102. The lifting device 8 further includes a third motor 802 and a stainless steel rope 803. The third motor 802 is fixedly arranged on the mounting plate 103. One end of the stainless steel rope 803 is wound around the output shaft of the third motor 802, and the other end is fixedly connected to the sliding plate 801.
[0029] As Figure 1 , Figure 4 and Figure 5 shown in the figure, a second motor 7 is vertically and fixedly arranged on the lower end surface of the sliding plate 801. The output shaft of the second motor 7 is fixedly connected to the upper end of the stirring and cleaning device 5. The stirring and cleaning device 5 further includes a first belt pulley 503, a second belt pulley 504 and a fixing plate 506. The fixing plate 506 is installed on the upper end of the barrel cover 3. The barrel cover 3 further includes a mounting rod 302. A plurality of mounting rods 302 are sequentially arranged on the upper end surface of the barrel cover 3 along the circumferential direction thereof. Mounting bolts 4 are arranged on the mounting rods 302. The fixing plate 506 is installed on the mounting rods 302 through the mounting bolts 4. The first belt pulley 503 and the second belt pulley 504 are respectively arranged on the stirring roller 501 and the cleaning roller 502. A V-belt 505 is installed between the first belt pulley and the second belt pulley 504. The upper ends of the stirring roller 501 and the cleaning roller 502 respectively penetrate through the corresponding barrel cover 3 and are rotatably installed on the fixing plate 506. The upper end of the stirring roller 501 penetrates through the fixing plate 506 and is connected to a first motor 6. The barrel cover 3 includes a mounting hole 301. The mounting hole 301 is arranged on the barrel cover 3. The stirring roller 501 and the cleaning roller 502 are rotatably installed in the mounting hole 301 through bearings.
[0030] Working principle of the utility model: The raw materials are proportionally put into one of the batching barrels 2 through the feeding port, and then the first motor 6 is started. The first motor 6 drives the stirring and cleaning device 5. At the same time, through the first V-belt pulley 503, the second V-belt pulley 504 and the V-belt 505 on the stirring roller 501 and the cleaning roller 502, the stirring roller 501 and the cleaning roller 502 rotate simultaneously. After the stirring is completed, the washing assistant is taken out through the discharge port 202. Then, by starting the third motor 802, the stainless steel rope 803 contracts driven by the rotation of the third motor 802, driving the sliding plate 801 to move upward, and at the same time driving the stirring and cleaning device 5 to lift, lifting the stirring roller 501 and the cleaning roller 502 out of the two batching barrels 2. Then, by starting the second motor 7, the second motor 7 drives the stirring and cleaning device 5 to rotate, exchanging the stirring roller 501 and the cleaning roller 502 to the corresponding batching barrels 2, and then starting the stirring and cleaning device 5 to clean and stir the two batching barrels 2 respectively, so that the cleaning and stirring work can be carried out simultaneously without affecting the continuous use of the whole device.
[0031] In summary, by setting the stirring and cleaning device 5, the utility model simultaneously carries out the cleaning work and the stirring work by respectively arranging the stirring roller 501 and the cleaning roller 502 in the stirring and cleaning device 5. Without manual cleaning, the stirring and batching work can also be carried out simultaneously during the cleaning process, improving the production efficiency; by setting the lifting device 8, the stirring roller 501 and the cleaning roller 502 in the stirring and cleaning device 5 can be conveniently exchanged in time through the lifting device 8, with a simple structure and convenient operation.
[0032] The above is only the preferred embodiment of the utility model and is not used to limit the utility model. For those skilled in the art, the utility model can have various changes and modifications. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A batching device for producing and processing alkaline detergent, comprising a batching barrel (2), characterized in that: The invention also comprises a fixed frame (1), on which two batching barrels (2) are arranged in parallel, and on which a barrel cover (3) is arranged, and on the upper end of which a stirring and cleaning device (5) is arranged, and in which positions of the stirring and cleaning devices (5) corresponding to the batching barrels (2) are respectively arranged stirring rollers (501) and cleaning rollers (502) extending into the interior of the batching barrels (2); the fixed frame (1) is provided with a lifting device (8) located above the stirring and cleaning devices (5), and in which a sliding plate (801) movable up and down is arranged in the lifting device (8), and a second motor (7) is vertically fixedly arranged on the lower end surface of the sliding plate (801), and an output shaft of the second motor (7) is fixedly connected to the upper end of the stirring and cleaning devices (5).
2. A batching device for producing and processing alkaline detergent according to claim 1, characterized in that: The fixing frame (1) comprises a bottom plate (101), a support rod (102) and a mounting plate (103); the support rods (102) are symmetrically arranged at the four corners of the upper end surface of the bottom plate (101); the mounting plate (103) is fixedly arranged at the upper end of the support rod (102); the two batching barrels (2) are arranged side by side on the bottom plate (101), and the sliding plate (801) is slidably arranged on the support rod (102).
3. A batching device for producing and processing alkaline detergent according to claim 2, characterized in that: The lifting device (8) further comprises a third motor (802) and a stainless steel rope (803), wherein the third motor (802) is fixedly arranged on the mounting plate (103), and one end of the stainless steel rope (803) is wound around the output shaft of the third motor (802), and the other end is fixedly connected to the sliding plate (801).
4. The batching device for producing and processing alkaline detergent according to claim 1, characterized in that: The stirring and cleaning device (5) further comprises a first V-belt pulley (503), a second V-belt pulley (504) and a fixed plate (506), wherein the fixed plate (506) is mounted on the upper end of the barrel cover (3); the stirring roller (501) and the cleaning roller (502) are respectively provided with a first V-belt pulley (503) and a second V-belt pulley (504), wherein a V-belt (505) is installed between the first V-belt pulley and the second V-belt pulley (504); the upper ends of the stirring roller (501) and the cleaning roller (502) respectively pass through the corresponding barrel cover (3) and are rotatably mounted on the fixed plate (506), and the upper end of the stirring roller (501) passes through the fixed plate (506) and is connected to a first motor (6).
5. A batching device for producing and processing alkaline detergent according to claim 4, characterized in that: The barrel cover (3) comprises a mounting hole (301). The barrel cover (3) is provided with a mounting hole (301), and the stirring roller (501) and the cleaning roller (502) are rotatably mounted in the mounting hole (301) via bearings.
6. A batching device for producing and processing alkaline detergent according to claim 4, characterized in that: The barrel cover (3) further comprises a mounting rod (302), a plurality of mounting rods (302) being sequentially arranged on the upper end surface of the barrel cover (3) along its circumferential direction, mounting bolts (4) being arranged on the mounting rods (302), and the fixing plate (506) being mounted on the mounting rods (302) via the mounting bolts (4).
7. The batching device for producing and processing alkaline detergent according to claim 1, characterized in that: The batching barrel (2) comprises a feed inlet (201) and a discharge outlet (202); the feed inlet (201) is arranged at the upper end of the side surface of the batching barrel (2), and the discharge outlet (202) is arranged at the lower end of the side surface of the batching barrel (2).
Citation Information
Patent Citations
Quantitative ingredient adding device for cleaning agent production
CN216825782U