Jig frame special for steel structure coating
By designing a special tire frame for steel structure coating including a mobile rack, a lift rack and a fixed component, the problems of insufficient clamping stability, inconvenient movement and toxic gases in the coating process in the prior art are solved, and higher clamping stability, movement convenience and operation safety are achieved.
Patent Information
- Application Number
- CN202421752030.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-23
- Publication Date
- 2025-06-10
- Estimated Expiration
- 2034-07-23
AI Technical Summary
The existing special steel structure coating tire frames are insufficient when clamping the steel structure, resulting in poor stability and inconvenient to the flexible movement of the steel structure, reducing the convenience of coating; at the same time, toxic gases are easily generated during the coating process, endangering the health of the operators.
A special tire frame for steel structure coating including a mobile rack, a lift rack and a fixed part is designed. The clamping plate is synchronously driven to move through the bidirectional screw to improve clamping stability; the toxic gas is absorbed through the air extraction pipe to improve operational safety; and the flexible movement and height adjustment of the steel structure is achieved through the servo motor and adjustment wheel.
It improves the clamping stability and movement convenience of the steel structure during the coating process, reduces the difficulty of coating the shielded area, and improves the convenience of use; at the same time, by absorbing toxic gases, the physical health and safety of the operators are improved.
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Figure CN222956683U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of building construction, and particularly relates to a special jig for steel structure painting. Background Technique
[0002] A steel structure is a structure composed of steel materials and is one of the main building structure types. The structure is mainly composed of steel beams, steel columns, steel trusses and other components made of sections and steel plates, and adopts rust removal and rust prevention processes such as silanization, pure manganese phosphating, water washing and drying, and galvanizing. Welds, bolts or rivets are usually used to connect between components or parts. Because of its light self-weight and simple construction, it is widely used in large factories, stadiums, super high-rise buildings and other fields. Steel structures are prone to rust, and generally steel structures need to be derusted, galvanized or painted, and need to be maintained regularly. However, during the painting process of steel structure components, they often need to be placed on a stable shelf for convenient operation by workers.
[0003] After retrieval, a patent with the Chinese patent application number 202320295967.1 discloses a special jig for steel structure painting, including a telescopic support. One end of the telescopic support is fixedly connected with an installation plate. A through hole is opened at the center of the installation plate. An adjustment plate is inserted into the inner side of the through hole. A cross bar is fixedly connected to the opposite side of the adjustment plate. A movable frame is movably connected to the surface of the cross bar. A functional rod is fixedly connected to one side of the movable frame. A pull rod is arranged inside the functional rod. One end of the pull rod is fixedly connected with a clamping seat. A rotating column is movably connected to the surface of the clamping seat. One end of the rotating column is fixedly connected with a contact seat.
[0004] The above patent has the following deficiencies: 1. When using the clamping seat to clamp the steel structure, the clamping force provided by the spring is often limited, which may lead to insufficient stability of the steel structure during the clamping process. At the same time, during the coating construction, it is difficult to flexibly move the steel structure, making it difficult to paint the blocked area, thus reducing the convenience of use; 2. Some toxic gases are easily generated during the painting process, and it is easy for operators to absorb the toxic gases and cause harm to the body, which is not conducive to improving the safety during operation.
[0005] Therefore, there is an urgent need for a special jig for steel structure painting to solve the above problems. Content of the Utility Model
[0006] The object of the present utility model is to address the problems existing currently. When using a clamping seat to perform clamping operations on a steel structure, the clamping force provided by the spring is often limited, which may lead to insufficient stability of the steel structure during the clamping process. At the same time, during the coating construction, it is difficult to flexibly move the steel structure, making it difficult to paint the occluded areas, thereby reducing the convenience of use. During the painting process, some toxic gases are easily generated, and it is easy for the operator to absorb the toxic gases, which can cause harm to the body and is not conducive to improving the safety during operation.
[0007] In order to achieve the above-mentioned invention object, the present utility model provides the following technical solutions:
[0008] A special fixture for painting steel structures to improve the above problems.
[0009] Specifically, this application is as follows:
[0010] A special fixture for painting steel structures includes a moving frame. A lifting frame is slidably connected to the top wall of the moving frame. A fixing component is rotatably connected to the side wall of the lifting frame. The fixing component includes a deflecting frame rotatably connected to the side wall of the lifting frame. A limiting groove is formed on the outer wall of the deflecting frame. A fixing frame is slidably connected to the outer wall of the deflecting frame through the limiting groove. Two groups of fixing frames are symmetrically arranged about the central axis of the deflecting frame. An adjusting wheel is rotatably connected to the bottom wall of the fixing frame. A gas extraction component for absorbing spraying gas is connected to the side wall of the deflecting frame.
[0011] As a preferred technical solution of this application, a clamping plate is slidably connected to the side wall of the fixing frame. Two groups of clamping plates are symmetrically arranged about the central axis of the fixing frame. A bidirectional screw is rotatably connected to the inner wall of the fixing frame. The bidirectional screw is threadedly connected to the clamping plate. A fitting plate is slidably connected to the inner wall of the clamping plate. Two groups of tension springs are fixedly connected to the inner wall of the clamping plate. The tension springs are symmetrically arranged about the central axis of the clamping plate. The tension springs are fixedly connected to the fitting plate.
[0012] As a preferred technical solution of this application, the gas extraction component includes an extraction pipe fixedly connected to the side wall of the deflecting frame. An absorption box is fixedly connected to the side wall of the deflecting frame. A delivery pipe is fixedly connected to the outer wall of the absorption box. Two groups of delivery pipes are symmetrically arranged about the central axis of the absorption box. An extraction and delivery pump is fixedly connected to the outer wall of the delivery pipe. The extraction pipe, the delivery pipe and the absorption box are connected in communication.
[0013] As a preferred technical solution of this application, a driving screw is rotatably connected to the inner wall of the moving frame. Two groups of driving screws are symmetrically arranged about the central axis of the moving frame. The driving screw is threadedly connected to the lifting frame.
[0014] As a preferred technical solution of the present application, a servo motor is fixedly connected to the side wall of the lifting frame. The output end of the servo motor is fixedly connected to a first gear. A second gear is fixedly connected to the side wall of the deflection frame. The first gear is meshed and connected with the second gear. A fixing bolt is in threaded connection with the inner wall of the fixing frame.
[0015] In the solution of the present application:
[0016] 1. The bidirectional screw can synchronously drive the clamping plates on both sides to move, thereby improving the stability when clamping the steel structure. At the same time, under the action of the adjusting wheel, the convenience of moving the steel structure can be improved, solving the problems in the prior art that when using a clamping seat to clamp the steel structure, the clamping force provided by the spring is often limited, which may lead to insufficient stability of the steel structure during the clamping process. At the same time, during the coating construction, due to the inconvenience of flexibly moving the steel structure, it is difficult to paint the blocked area, thereby reducing the convenience of use.
[0017] 2. The air extraction pipe can absorb toxic gases during painting, thereby improving the physical health of the operators, solving the problems in the prior art that some toxic gases are easily generated during the painting process, and the operators are easily harmed by inhaling the toxic gases, which is not conducive to improving the safety during operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 One of the overall structural schematic diagrams of a special fixture for steel structure painting provided by the present application;
[0019] Figure 2 Two of the overall structural schematic diagrams of a special fixture for steel structure painting provided by the present application;
[0020] Figure 3 Three of the overall structural schematic diagrams of a special fixture for steel structure painting provided by the present application;
[0021] Figure 4 Partial structural schematic diagram of a special fixture for steel structure painting provided by the present application;
[0022] Figure 5 One of the special fixtures for steel structure painting provided by the present application Figure 1 Enlarged view of structure A;
[0023] Figure 6 One of the special fixtures for steel structure painting provided by the present application Figure 3 Enlarged view of structure B;
[0024] Figure 7 One of the special fixtures for steel structure painting provided by the present application Figure 3 Enlarged view of structure C.
[0025] Reference numerals in the figure: 100, moving frame; 101, lifting frame; 102, deflecting frame; 103, limiting groove; 104, fixing frame; 105, adjusting wheel; 110, clamping plate; 111, bidirectional screw; 112, fitting plate; 113, tension spring; 120, air suction pipe; 121, absorption box; 122, conveying pipe; 123, air suction and delivery pump; 130, driving screw; 131, servo motor; 132, first gear; 133, second gear; 134, fixing bolt. Detailed implementation manners
[0026] To make the objectives, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Apparently, the described embodiments are some but not all of the embodiments of the present utility model.
[0027] Therefore, the following detailed description of the embodiments of the present utility model is not intended to limit the scope of the present utility model claimed, but merely represents some embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts fall within the scope of protection of the present utility model.
[0028] It should be noted that, without conflict, the embodiments in the present utility model and the features and technical solutions in the embodiments may be combined with each other.
[0029] It should be noted that like reference numerals and letters denote similar items in the following drawings. Therefore, once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings.
[0030] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by terms such as "upper", "lower", etc. is based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship in which the inventive product is usually placed during use, or the orientation or positional relationship commonly understood by those skilled in the art. Such terms are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation to the present utility model. In addition, terms such as "first", "second", etc. are only used for descriptive distinction and cannot be understood as indicating or implying relative importance.
[0031] Such as Figures 1-7As shown in the figure, this embodiment proposes a special jig for steel structure painting, which includes a mobile frame 100. A lifting frame 101 is slidably connected to the top wall of the mobile frame 100. A fixing component is rotatably connected to the side wall of the lifting frame 101. The fixing component includes a deflecting frame 102 rotatably connected to the side wall of the lifting frame 101. A limiting groove 103 is formed on the outer wall of the deflecting frame 102. A fixing frame 104 is slidably connected to the outer wall of the deflecting frame 102 through the limiting groove 103. Two groups of fixing frames 104 are symmetrically arranged about the central axis of the deflecting frame 102. An adjusting wheel 105 is rotatably connected to the bottom wall of the fixing frame 104. An air extraction component for absorbing spraying gas is connected to the side wall of the deflecting frame 102. When the adjusting wheel 105 contacts the steel structure, it is convenient to improve the convenience of moving the steel structure.
[0032] As Figures 1-4 shown, as a preferred embodiment, on the basis of the above method, further, a clamping plate 110 is slidably connected to the side wall of the fixing frame 104. Two groups of clamping plates 110 are symmetrically arranged about the central axis of the fixing frame 104. A bidirectional screw 111 is rotatably connected to the inner wall of the fixing frame 104. The bidirectional screw 111 is threadedly connected to the clamping plate 110. A fitting plate 112 is slidably connected to the inner wall of the clamping plate 110. A tension spring 113 is fixedly connected to the inner wall of the clamping plate 110. Two groups of tension springs 113 are symmetrically arranged about the central axis of the clamping plate 110. The tension spring 113 is fixedly connected to the fitting plate 112. By setting the bidirectional screw 111 to drive the clamping plate 110 to move synchronously, it is convenient to improve the stability when clamping the steel structure.
[0033] As Figures 1-6 shown, as a preferred embodiment, on the basis of the above method, further, the air extraction component includes an air extraction pipe 120 fixedly connected to the side wall of the deflecting frame 102. An absorption box 121 is fixedly connected to the side wall of the deflecting frame 102. A delivery pipe 122 is fixedly connected to the outer wall of the absorption box 121. Two groups of delivery pipes 122 are symmetrically arranged about the central axis of the absorption box 121. An air extraction and delivery pump 123 is fixedly connected to the outer wall of the delivery pipe 122. The air extraction pipe 120, the delivery pipe 122 and the absorption box 121 are connected in communication. By setting the air extraction pipe 120, it is convenient to absorb toxic gases, thereby improving the safety of operators during use.
[0034] As Figures 1-2 shown, as a preferred embodiment, on the basis of the above method, further, a driving screw 130 is rotatably connected to the inner wall of the mobile frame 100. Two groups of driving screws 130 are symmetrically arranged about the central axis of the mobile frame 100. The driving screw 130 is threadedly connected to the lifting frame 101. The height of the lifting frame 101 can be adjusted as needed through the driving screw 130, and the practicability is stronger.
[0035] As Figures 1-7As shown, as a preferred embodiment, on the basis of the above method, further, a servo motor 131 is fixedly connected to the side wall of the lifting frame 101, a first gear 132 is fixedly connected to the output end of the servo motor 131, a second gear 133 is fixedly connected to the side wall of the deflection frame 102, and the first gear 132 is meshed with the second gear 133. A fixing bolt 134 is threadedly connected to the inner wall of the fixing frame 104. The deflection angle of the deflection frame 102 can be adjusted by the servo motor 131, which is more convenient to use.
[0036] Specifically, when this special tire rack for steel structure painting is in use: First, loosen the fixing bolt, and then slide the fixing frame 104 to adjust the position of the fixing frame 104 to facilitate adapting to steel materials of different lengths. After the adjustment is completed, fix the fixing frame 104 by tightening the fixing bolt. Then, pull the fitting plate 112 to place the steel structure to be painted on the clamping plate 110. Then, under the action of the tension spring 113, pull the fitting plate 112 to fit with the steel structure. Then, by rotating the bidirectional screw 111, drive the clamping plates 110 on both sides to move synchronously towards the middle at the same time, and fix the steel structure through the clamping plates 110, thereby improving the stability after clamping the steel structure. Then, paint the steel structure. When painting, start the pumping and sending pump 123, and draw the harmful gases generated during painting into the absorption box 121 through the air extraction pipe 120 and the conveying pipe 122, thereby improving the safety of the operator during operation. At the same time, the servo motor 131 can be started according to the painting needs to drive the first gear 132 to rotate, and drive the second gear 133 to rotate through the first gear 132, thereby realizing the adjustment of the angle of the deflection frame 102 and improving the convenience during painting. When the steel structure needs to be moved, drive the clamping plates 110 on both sides to separate by rotating the bidirectional screw 111. Thus, after the steel structure contacts the adjusting wheel 105, the convenience of moving the steel structure is realized by sliding the steel structure, which is more convenient to use. By starting the driving screw 130, the height of the lifting frame 101 can be adjusted to facilitate adapting to different use requirements, and the applicability is stronger.
[0037] The above embodiments are only used to illustrate the present invention and do not limit the technical solutions described in the present invention. Although this specification has described the present invention in detail with reference to the above embodiments, the present invention is not limited to the above specific embodiments. Therefore, any modification or equivalent replacement of the present invention; and all technical solutions and their improvements that do not depart from the spirit and scope of the invention are covered by the scope of the claims of the present invention.
Claims
1. A special frame for steel structure painting, comprising a mobile frame (100), characterized in that: The top wall of the movable frame (100) is slidably connected to a lifting frame (101), and the side wall of the lifting frame (101) is rotatably connected to a fixed component, wherein the fixed component comprises a deflection frame (102) rotatably connected to the side wall of the lifting frame (101), and the outer wall of the deflection frame (102) is provided with a limiting groove (103), and the outer wall of the deflection frame (102) is slidably connected to a fixed frame (104) through the limiting groove (103), and the fixed frame (104) is symmetrically arranged in two groups about the central axis of the deflection frame (102), and the bottom wall of the fixed frame (104) is rotatably connected to an adjusting wheel (105), and the side wall of the deflection frame (102) is connected to an exhaust component for absorbing spray gas.
2. The special tire frame for steel structure painting according to claim 1 is characterized in that: The side wall of the fixing frame (104) is slidably connected to a clamping plate (110), and two groups of the clamping plates (110) are symmetrically arranged about the central axis of the fixing frame (104). The inner wall of the fixing frame (104) is rotatably connected to a bidirectional screw (111), and the bidirectional screw (111) is threadedly connected to the clamping plate (110). The inner wall of the clamping plate (110) is slidably connected to a bonding plate (112), and the inner wall of the clamping plate (110) is fixedly connected to a tension spring (113), and two groups of the tension spring (113) are symmetrically arranged about the central axis of the clamping plate (110), and the tension spring (113) is fixedly connected to the bonding plate (112).
3. The special tire frame for steel structure painting according to claim 1 is characterized in that: The air extraction component comprises an air extraction pipe (120) fixedly connected to the side wall of the deflection frame (102); the side wall of the deflection frame (102) is fixedly connected to an absorption box (121); the outer wall of the absorption box (121) is fixedly connected to a delivery pipe (122); two groups of the delivery pipes (122) are symmetrically arranged about the central axis of the absorption box (121); the outer wall of the delivery pipe (122) is fixedly connected to a pumping pump (123); and the air extraction pipe (120), the delivery pipe (122) and the absorption box (121) are connected.
4. The special tire frame for steel structure painting according to claim 3 is characterized in that: The inner wall of the movable frame (100) is rotatably connected with a driving screw rod (130), and two groups of the driving screw rods (130) are symmetrically arranged about the central axis of the movable frame (100). The driving screw rods (130) are threadedly connected to the lifting frame (101).
5. The special tire frame for steel structure painting according to claim 4 is characterized in that: A servo motor (131) is fixedly connected to the side wall of the lifting frame (101), a first gear (132) is fixedly connected to the output end of the servo motor (131), a second gear (133) is fixedly connected to the side wall of the deflection frame (102), the first gear (132) is meshed with the second gear (133), and a fixing bolt (134) is threadedly connected to the inner wall of the fixing frame (104).
Citation Information
Patent Citations
Jig frame special for steel structure coating
CN219324351U