Cleaning device for high-chromium steel ball production
By designing a high chrome steel ball cleaning device combining pull-out plate, reciprocating plate and filter parts, the problems of incomplete cleaning and large water consumption in the prior art are solved, and more efficient cleaning and water resource conservation are achieved.
Patent Information
- Application Number
- CN202421890050.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-06
- Publication Date
- 2025-06-10
- Estimated Expiration
- 2034-08-06
AI Technical Summary
The existing high chromium steel ball cleaning device cannot thoroughly clean the surface of the steel ball during the cleaning process, and the use of a large amount of cleaning water leads to high costs and pollution problems.
A cleaning device for the production of high chromium steel balls is designed, using a combined structure of pull-out plate and reciprocating plate. The pushing block and pushing rod are driven by the telescopic rod to move, and the piston reciprocating displacement inside the filter member. The sewage is filtered using the separation membrane and activated carbon block to achieve the reuse of cleaning water.
It has achieved a more thorough cleaning of the surface of high-chromium steel balls, saving water consumption, reducing the cost of cleaning water, and reducing pollution of sewage discharge.
Smart Images

Figure CN222957027U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of high-chromium steel ball cleaning, in particular to a cleaning device for high-chromium steel ball production. Background Art
[0002] High chromium steel ball is a sphere made of high carbon chromium alloy steel, usually used in bearings, grinding mills, steel balls, mixers, abrasives, high temperature fatigue and other fields. Due to its excellent hardness and wear resistance, it has a long service life and good corrosion resistance. When producing high chromium steel balls, a cleaning device is required to clean the high chromium steel balls.
[0003] In the prior art, steel balls are placed in a cleaning machine, and the steel balls are cleaned in the cleaning machine in the form of an assembly line. The cleaning machine sprays and rinses the steel balls to remove dirt and impurities on the surface of the steel balls, thereby achieving the effect of purifying the surface of the steel balls. However, when the steel balls are moved in the cleaning machine in the form of an assembly line, the part of the steel balls that are in contact with the cleaning machine cannot be cleaned by the cleaning machine, resulting in insufficient cleaning of the outer surface of the steel balls, affecting the cleaning effect of the steel balls after cleaning; and when the cleaning agent cleans the steel balls, a large amount of cleaning water is required for cleaning, and a large amount of cleaning water makes the cleaning cost high. At the same time, direct discharge of sewage is likely to cause pollution. For this reason, we propose a cleaning device for the production of high-chromium steel balls. Utility Model Content
[0004] The utility model aims to provide a cleaning device for producing high-chromium steel balls to solve the problems raised in the above-mentioned background technology.
[0005] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a cleaning device for producing high-chromium steel balls, comprising:
[0006] A shell, a booster pump is arranged on the top of the shell, a pull-out plate is matched inside the shell, a plurality of grooves are opened on the top of the pull-out plate, an internal part arranged inside the shell is matched on the top of the pull-out plate, a reciprocating plate is matched at the bottom of the pull-out plate, a plurality of vertical bars are arranged on the top of the reciprocating plate, a toggle bar is arranged on the top of the vertical bar, a push block is arranged on the side wall of the reciprocating plate, a telescopic rod is arranged on the side wall of the push block, a fixing block is arranged on the side wall of the telescopic rod, the telescopic rod is electrically connected to a control switch, and a bottom groove is arranged at the bottom of the reciprocating plate;
[0007] A filter element, wherein the filter element is arranged on the side wall of the shell, a separation membrane and an activated carbon block arranged on the side wall of the separation membrane are arranged inside the filter element, a push rod passes through the side wall of the filter element, a piston matched with the inside of the filter element is arranged on the side wall of the push rod, a plurality of one-way valves are arranged on the side wall of the one-way valve, and a drain pipe is connected to the side wall of the one-way valve.
[0008] Preferably, a plurality of water spray heads are arranged at the bottom of the inner component.
[0009] Preferably, the side wall of the shell is provided with a sliding hole matched with the pushing block.
[0010] Preferably, the pushing block is matched with the side wall of the pushing rod.
[0011] Preferably, the separation membrane and the side walls of the activated carbon block are provided with metal meshes.
[0012] Preferably, a connecting pipe is provided between the filter element and the bottom tank.
[0013] Preferably, a plurality of water-permeable holes are provided on the top of the reciprocating plate.
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] 1. The utility model places a steel ball in the groove of the pull-out plate and then sends the pull-out plate into the shell for washing. At this time, the telescopic column is extended and retracted to make the reciprocating plate move back and forth at the bottom of the pull-out plate through the pushing block. At this time, the vertical bar on the displacement plate brushes the bottom of the steel ball, so that the steel ball is rotated in the groove by the toggle bar, thereby realizing the rotation of the steel ball being cleaned, so that the outer surface of the steel ball can be cleaned more thoroughly.
[0016] 2. The utility model drives the push rod to move by the push block when the telescopic rod is extended and retracted, so that the piston moves back and forth inside the filter element. When the piston moves to the left, the cleaning sewage inside the bottom groove can be sucked into the inside of the filter element. When the piston moves to the right, the cleaning sewage inside the filter element is squeezed through the separation membrane and the activated carbon block. The separation membrane and the activated carbon block are used to filter the dirt in the sewage. At this time, the filtered water flows to the storage tank through the drain pipe for standby use, thereby realizing the filtration and cleaning of the cleaning sewage, so that the cleaning water can be reused, saving the water consumption of the cleaning device for high-chromium steel ball production, and reducing the cost of cleaning water. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0018] Figure 2 This is a schematic diagram of the internal structure of the shell of the utility model;
[0019] Figure 3 It is a schematic diagram of the combined structure of the pull-out plate and the reciprocating plate of the utility model;
[0020] Figure 4 This is a schematic diagram of the internal structure of the filter element of the utility model;
[0021] Figure 5 For the utility model Figure 1 A magnified schematic diagram of position A in the middle.
[0022] In the figure: 100, outer shell; 101, booster pump; 102, bottom groove; 110, pull-out plate; 111, groove; 120, inner part; 121, sprinkler head; 130, reciprocating plate; 131, vertical bar; 132, toggle bar; 140, fixed block; 141, telescopic rod; 142, push block; 143, control switch; 200, filter element; 201, separation membrane; 202, activated carbon block; 210, push rod; 211, piston; 220, one-way valve; 230, drain pipe. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] Example
[0025] See also Figures 1-5 , a cleaning device for high chromium steel ball production shown in the figure includes:
[0026] A booster pump 101 is fixedly connected to the top of the housing 100 by bolts;
[0027] In some embodiments, a storage tank is provided at the bottom of the outer shell 100, the input end of the boost pump 101 is connected to the storage tank through a pipeline, and the output end of the boost pump 101 is connected to the internal component 120 through a hose to supply water to the internal component. The boost pump 101 uses a common model on the market, and the boost pump 101 is electrically connected to a common external pump machine button switch on the market.
[0028] The housing 100 is provided with a pull-out plate 110, a plurality of grooves 111 are provided on the top of the pull-out plate 110, an internal part 120 arranged inside the housing 100 is provided on the top of the pull-out plate 110, a reciprocating plate 130 is provided on the bottom of the pull-out plate 110, a plurality of vertical bars 131 are provided on the top of the reciprocating plate 130, a toggle bar 132 is provided on the top of the vertical bar 131, and the toggle bar 132 is made of a common plastic bar on the market, and its length is just enough to move the steel ball when it contacts the steel ball in the groove 111, and to the side wall of the reciprocating plate 130. There is a push block 142, a telescopic rod 141 is arranged on the side wall of the push block 142, the telescopic rod 141 uses a common electric push rod on the market, a fixing block 140 is arranged on the side wall of the telescopic rod 141, the telescopic rod 141 is electrically connected to a control switch 143, the control switch 143 uses a timed forward and reverse switch of a device with a model number of YF-8 and a brand name of YEYY on the market, which can realize the timed extension and retraction of the telescopic rod 141, thereby realizing the reciprocating displacement of the reciprocating plate 130, and a bottom groove 102 is arranged at the bottom of the reciprocating plate 130;
[0029] The filter element 200 is disposed on the side wall of the housing 100 , and a separation membrane 201 and an activated carbon block 202 disposed on the side wall of the separation membrane 201 are disposed inside the filter element 200 ;
[0030] In some embodiments, the separation membrane 201 uses a common oil-water separation membrane on the market. The oil-water separation membrane is a special membrane material with a special pore structure and surface properties. It can be used to filter oil pollution in water and effectively separate water and oil. The oil-water separation membrane is made of polyurethane polymer material. The working principle is that water molecules can pass through the tiny pores of the membrane, while oil and grease cannot pass through. Therefore, in the process of passing through the membrane, oil and grease will be isolated on one side of the membrane, and clean water will flow out through the other side of the membrane, achieving the effect of oil-water separation; the activated carbon block 202 is composed of common activated carbon particles on the market, and activated carbon can adsorb dirt in the water.
[0031] A push rod 210 is passed through the side wall of the filter element 200, a piston 211 is provided on the side wall of the push rod 210 to fit inside the filter element 200, and a plurality of one-way valves 220 are provided on the side wall of the filter element 200;
[0032] In some embodiments, the one-way valve 220 uses a common model on the market, wherein the one-way valve 220 connected to the connecting pipe can only allow water to enter the filter element 200, and the one-way valve 220 connected to the drain pipe 230 can only allow water to discharge from the filter element 200, so that when the piston 211 moves to the right, the sewage can pass through the separation membrane 201 and the activated carbon block 202 for filtration, and the filtered water can be discharged from the filter element 200 through the drain pipe 230 to the storage tank, and when the piston 211 moves to the left, the sewage in the bottom tank 102 can enter the filter element 200 from the connecting pipe.
[0033] A drain pipe 230 is connected to the side wall of the one-way valve 220.
[0034] Specifically, a plurality of spray heads 121 are provided at the bottom of the internal component 120. The spray heads 121 are made of common round pipes on the market. The drain openings at the bottoms of the spray heads 121 are relatively small, so that the water pressurized by the booster pump 101 can be ejected from the internal component 120 through the spray heads 121.
[0035] Further, a sliding hole for mating with the pushing block 142 is formed in the side wall of the outer shell 100.
[0036] Still further, the pushing block 142 mates with the side wall of the push rod 210.
[0037] Still further, metal meshes are provided on the side walls of the separation membrane 201 and the activated carbon block 202, and the metal meshes are used to fix the separation membrane 201 and the activated carbon block 202.
[0038] It should be noted that a connecting pipe is provided between the filter element 200 and the bottom groove 102.
[0039] It should be noted that a plurality of water permeable holes are formed in the top of the reciprocating plate 130. After the cleaning water flushes the steel balls, the cleaning water can pass through the reciprocating plate 130 and flow into the bottom groove 102.
[0040] In addition, the above-mentioned electrical components and electrical equipment all use an external power supply. The circuits, electronic components and modules involved in the present utility model are all prior arts, which can be fully realized by those skilled in the art without further elaboration. The content protected by the present utility model does not involve improvements to the internal structure and method either.
[0041] Working principle: After placing the steel ball inside the groove 111 of the pull-out plate 110, the pull-out plate 110 is sent into the housing 100 for washing. At this time, the telescopic column is extended and retracted, and the reciprocating plate 130 is reciprocated at the bottom of the pull-out plate 110 through the pushing block 142. At this time, the toggle bar 132 of the vertical bar 131 on the displacement plate brushes the bottom of the steel ball, so that the steel ball is driven by the toggle bar 132 to rotate inside the groove 111, thereby realizing the rotation of the steel ball being cleaned, so that the outer surface of the steel ball can be cleaned more thoroughly; at the same time, when the telescopic rod 141 is extended and retracted, the pushing block 142 drives the pushing rod 210 to move, so that The piston 211 moves back and forth inside the filter element 200. When the piston 211 moves to the left, the cleaning wastewater inside the bottom groove 102 can be sucked into the inside of the filter element 200. When the piston 211 moves to the right, the cleaning wastewater inside the filter element 200 is squeezed through the separation membrane 201 and the activated carbon block 202. The separation membrane 201 and the activated carbon block 202 are used to filter the dirt in the wastewater. At this time, the filtered water flows to the storage tank through the drain pipe 230 for standby use, thereby filtering and cleaning the cleaning wastewater, so that the cleaning water can be reused, saving the water consumption of the cleaning device for high-chromium steel ball production, and reducing the cost of cleaning water.
[0042] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0043] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A cleaning device for high chromium steel ball production, characterized in that: include: A housing (100), a booster pump (101) is arranged at the top of the housing (100), a pull-out plate (110) is arranged inside the housing (100), a plurality of grooves (111) are arranged at the top of the pull-out plate (110), an internal component (120) arranged inside the housing (100) is arranged at the top of the pull-out plate (110), a reciprocating plate (130) is arranged at the bottom of the pull-out plate (110), and a A plurality of vertical bars (131), a toggle bar (132) is arranged on the top of the vertical bar (131), a push block (142) is arranged on the side wall of the reciprocating plate (130), a telescopic rod (141) is arranged on the side wall of the push block (142), a fixed block (140) is arranged on the side wall of the telescopic rod (141), the telescopic rod (141) is electrically connected to a control switch (143), and a bottom groove (102) is arranged on the bottom of the reciprocating plate (130); A filter element (200), wherein the filter element (200) is arranged on the side wall of the housing (100), wherein a separation membrane (201) and an activated carbon block (202) arranged on the side wall of the separation membrane (201) are arranged inside the filter element (200), a push rod (210) passes through the side wall of the filter element (200), and a piston (211) matched with the inside of the filter element (200) is arranged on the side wall of the push rod (210), and a plurality of one-way valves (220) are arranged on the side wall of the filter element (200), and a drain pipe (230) is connected to the side wall of the one-way valve (220).
2. A cleaning device for producing high chromium steel balls according to claim 1, characterized in that: A plurality of water spray heads (121) are arranged at the bottom of the inner component (120).
3. A cleaning device for producing high chromium steel balls according to claim 2, characterized in that: The side wall of the housing (100) is provided with a sliding hole matched with the pushing block (142).
4. A cleaning device for producing high chromium steel balls according to claim 3, characterized in that: The pushing block (142) is matched with the side wall of the pushing rod (210).
5. A cleaning device for producing high chromium steel balls according to claim 4, characterized in that: The separation membrane (201) and the side walls of the activated carbon block (202) are provided with metal meshes.
6. A cleaning device for producing high chromium steel balls according to claim 5, characterized in that: A connecting pipe is provided between the filter element (200) and the bottom tank (102).
7. A cleaning device for producing high chromium steel balls according to claim 6, characterized in that: A plurality of water permeable holes are provided on the top of the reciprocating plate (130).