Cleaning device for metal part machining
By designing a cleaning device for metal parts processing, including ultrasonic cleaning technology and a stirring device of multiple sets of second rotating rods, the problem of easy blockage of drainage pipe components in the existing device is solved, and more efficient cleaning and drainage effects are achieved.
Patent Information
- Application Number
- CN202421907901.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-08
- Publication Date
- 2025-06-10
- Estimated Expiration
- 2034-08-08
AI Technical Summary
The existing metal parts processing and cleaning devices have simple structural functions and lack of blocking components, which leads to easy blockage of drainage pipe components, affecting the use and practicality of the device.
A cleaning device including a cleaning tank assembly, a drain assembly and a driving component is designed. An ultrasonic transducer and an ultrasonic generator are installed inside the cleaning tank assembly, and the metal parts are cleaned using ultrasonic cleaning technology. The drainage assembly discharges wastewater through the water pipe, the sealing cavity and the water outlet pipe, and multiple sets of second rotating rods are installed in the water pipe for stirring to prevent dirt from agglomeration.
It effectively prevents blockage of drainage components, ensures the smooth discharge of cleaning wastewater, and improves the working efficiency and practicality of the device.
Smart Images

Figure CN222957067U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cleaning devices, in particular to a cleaning device for metal part processing. Background Technique
[0002] Metal parts refer to the general term for various metal blocks, metal bars, metal pipes, etc. of various specifications and shapes made of metal materials. During the processing of metal parts, cleaning is required. The main purpose of cleaning metal parts is to remove surface contaminants, including oil stains, rust layers, and scale, to protect the metal from corrosion, ensure processing accuracy, and improve the service life and performance of the product. The main methods for cleaning the surface of metal parts are: physical cleaning, chemical cleaning, and mechanical cleaning. Among them, physical cleaning includes high-pressure cleaning, ultrasonic cleaning, sandblasting cleaning, etc. Metal parts are usually cleaned by ultrasonic waves. An ultrasonic cleaning machine uses the impact force generated by the explosion of tiny bubbles formed by high-frequency sound waves in a liquid to clean objects, which is particularly suitable for cleaning metal parts. This cleaning method can effectively remove substances such as grease, stains, and oxides on the metal surface, thereby improving the quality and accuracy of metal parts.
[0003] On this basis, Chinese Patent Publication No. CN218251764U discloses a cleaning device for metal part processing;
[0004] However, there are deficiencies in this patent application: the existing cleaning device for metal part processing has a simple structure and function. Since the waste water after cleaning contains impurities and scraps on the workpiece, the waste water needs to be discharged through the device drain pipe assembly. However, the device lacks a blocking and unblocking component at the drainage location. After long-term use of the device, it is easy for the drain pipe assembly of the device to become blocked, which affects the use of the device and reduces the practicality of the device. Summary of the Utility Model
[0005] The purpose of the utility model is to provide a cleaning device for metal part processing. By using this device for work, the problems in the above background are solved, that is, the existing cleaning device for metal part processing has a simple structure and function. Since the waste water after cleaning contains impurities and scraps on the workpiece, the waste water needs to be discharged through the device drain pipe assembly. However, the device lacks a blocking and unblocking component at the drainage location. After long-term use of the device, it is easy for the drain pipe assembly of the device to become blocked, which affects the use of the device and reduces the practicality of the device.
[0006] To achieve the above object, the technical solution provided by the present utility model is as follows: A cleaning device for metal part processing, including a cleaning tank assembly, a base assembly is provided at the lower end of the cleaning tank assembly, a drainage assembly is provided on one side of the cleaning tank assembly, a cavity cover is snap-connected to the top of the cleaning tank assembly, a worm gear component is rotatably connected to one side of the base assembly, and the worm gear component is fixedly connected to the cleaning tank assembly. A first motor is provided inside the base assembly, a fixing plate is fixedly connected inside the base assembly, and there are two groups of the fixing plates. A worm gear component is rotatably connected between the two groups of fixing plates. The worm gear component is connected to the output end of the first motor, and the worm gear component is meshed with the worm gear component; The drainage assembly includes a water pipe provided on one side of the cleaning tank assembly, a sealing cavity is provided at one end of the water pipe, a water outlet pipe is provided on one side of the sealing cavity, the water outlet pipe, the sealing cavity and the water pipe are communicated with each other, a second motor is fixedly installed on one side of the sealing cavity, and a pipeline valve is provided on one side of the water pipe.
[0007] Preferably, a waterproof motor is provided inside the cleaning tank assembly, a connecting plate is rotatably connected inside the cleaning tank assembly, and the connecting plate is connected to the output end of the waterproof motor.
[0008] Preferably, a scraping plate is fixedly connected to the top of the connecting plate, and there are two groups of the scraping plates. The outer walls of the two groups of scraping plates are both attached to the inner wall of the cleaning tank assembly.
[0009] Preferably, a first rotating rod is rotatably connected to one side of the sealing cavity, and the first rotating rod is connected to the output end of the second motor.
[0010] Preferably, a first bevel gear is provided at one end of the first rotating rod away from the second motor, and a second bevel gear is meshed on one side of the first bevel gear. The second bevel gear is rotatably connected inside the sealing cavity.
[0011] Preferably, a first rotating rod is fixedly connected to one side of the second bevel gear, one end of the first rotating rod extends into the water outlet pipe, a stirring rod is fixedly connected to the other side of the second bevel gear, and one end of the stirring rod extends into the water pipe.
[0012] Preferably, second rotating rods are provided on the outer circumferences of the first rotating rod and the stirring rod, and there are multiple groups of the second rotating rods.
[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0014] 1. The utility model discloses a cleaning device for metal part processing. In this utility model, the cleaning device mainly includes a cleaning tank assembly, an ultrasonic transducer and an ultrasonic generator arranged inside the cleaning tank assembly. The ultrasonic cleaning technology is used to clean metal workpieces. The ultrasonic cleaning technology combines the chemical cleaning agent and the cavitation effect of ultrasonic waves to clean objects. It can rely on the chemical action of the cleaning agent to penetrate and dissolve dirt, and then use the impact force generated by the ultrasonic cavitation effect to peel off the dirt layer on the surface of the object. The ultrasonic generator inside the cleaning tank assembly can convert power frequency electric energy into high-frequency electric signals and transmit them to the ultrasonic transducer through a high-frequency cable. Generally, the ultrasonic transducer is fixed at the bottom of the cleaning tank assembly. When the transducer is applied with a high-frequency voltage, the piezoelectric ceramic element inside it generates longitudinal vibration under the action of the electric field, thereby achieving the effect of cleaning and descaling the object;
[0015] 2. When using the cleaning tank assembly to work, start the ultrasonic transducer and the ultrasonic generator in the cleaning tank assembly at this time, and cooperate with the cleaning agent to jointly clean the dirt on the surface of the metal workpiece. Open the cavity cover, open the cleaning tank assembly, and then the operator places the metal workpiece to be cleaned inside the cleaning tank assembly. Then, place the chemical cleaning agent and water into the cleaning tank assembly at the same time, and then cover the cavity cover on the top surface of the cleaning tank assembly. In order to improve the mixing effect of the chemical cleaning agent and water, when the user starts the cleaning tank assembly to work, the working modes of the base assembly and the waterproof motor can be started at the same time. The rotation of the waterproof motor will drive the connecting plate and the two rubbing plates to rotate. The rubbing plates play the role of stirring the mixed liquid inside the cleaning tank assembly evenly, and the two rubbing plates rotate while rubbing against the inner wall of the cleaning tank assembly, which can prevent dirt from accumulating on the inner wall of the cleaning tank assembly;
[0016] 3. Turn on the first motor inside the base assembly. The rotation of the first motor drives the worm component to rotate, and then the worm wheel component and the cleaning tank assembly above it rotate. The cleaning tank assembly performs a reciprocating rotation operation. This setting helps to mix the cleaning agent and water inside the cleaning tank assembly, making the water and the cleaning agent mix more evenly. At the same time, the rotation of the cleaning tank assembly itself will increase the shaking frequency of the cleaning tank assembly, thereby increasing the shaking frequency between the metal part and the cleaning liquid, improving the cleaning effect of the cleaning tank assembly on the metal part, and improving the working efficiency of the device;
[0017] 4. The present utility model discloses a cleaning device for metal part processing. After the cleaning work of the metal parts by the cleaning tank assembly is completed, the rotation of the first motor and the waterproof motor is stopped. Before the workpiece is taken out of the cleaning tank assembly, the cleaning wastewater is first discharged from the drainage assembly out of the cleaning tank assembly. At this time, the pipe orifice valve on one side of the water pipe can be opened. After the pipe orifice valve of the water pipe is opened, the wastewater will flow out from the water pipe, the sealing cavity and the water outlet pipe, and finally be discharged from the water outlet pipe away from the cleaning device. At the same time, the second motor is started. The rotation of the second motor will drive the first rotating rod, the first bevel gear and the second bevel gear to rotate. The second bevel gear will drive the first rotating rod above it and the stirring rod below it to rotate. Furthermore, the multiple second rotating rods in the water pipe and the water outlet pipe will rotate and stir. The continuous stirring of the multiple second rotating rods will prevent the dirt and impurities in the pipeline of the drainage assembly from caking, avoiding the situation of pipeline blockage in the drainage assembly. After the water in the cleaning tank assembly is drained, the cavity cover is removed to open the cleaning tank assembly, and the internally cleaned metal parts are taken out. This setting, by arranging an auxiliary blockage-unclogging driving component in the drainage assembly, can facilitate the smooth discharge of the cleaning wastewater from the drainage assembly out of the cleaning tank assembly, avoid blockage at the water outlet of the cleaning tank assembly, and thus improve the working efficiency of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 is the overall structure diagram of the present utility model;
[0019] Figure 2 is the structure diagram of the cleaning tank assembly and the base component of the present utility model;
[0020] Figure 3 is the structure diagram of the scraping plate component in the cleaning tank of the present utility model;
[0021] Figure 4 is the structure diagram of the base assembly of the present utility model;
[0022] Figure 5 is the structure diagram of the drainage assembly of the present utility model;
[0023] Figure 6 is the structure diagram of the blockage-unclogging component in the drainage assembly of the present utility model.
[0024] In the figure: 1. Cleaning tank assembly; 11. Cavity cover; 13. Waterproof motor; 14. Connecting plate; 15. Scraping plate; 2. Drainage assembly; 21. Water pipe; 22. Sealing cavity; 23. Second motor; 24. Water outlet pipe; 25. First rotating rod; 26. First bevel gear; 27. Second bevel gear; 28. First rotating rod; 29. Second rotating rod; 291. Stirring rod; 3. Base assembly; 31. First motor; 32. Fixed plate; 33. Worm component; 34. Worm gear component. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0025] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0026] To further understand the content of the present utility model, the present utility model will be described in detail in conjunction with the accompanying drawings.
[0027] Combined with Figures 1-6 , a cleaning device for metal part processing includes a cleaning tank assembly 1. A base assembly 3 is arranged at the lower end of the cleaning tank assembly 1. A drainage assembly 2 is arranged on one side of the cleaning tank assembly 1. A cavity cover 11 is snap-connected to the top of the cleaning tank assembly 1. A worm gear component 34 is rotatably connected to one side of the base assembly 3, and the worm gear component 34 is fixedly connected to the cleaning tank assembly 1. A first motor 31 is arranged inside the base assembly 3. A fixing plate 32 is fixedly connected inside the base assembly 3, and there are two groups of the fixing plates 32. A worm component 33 is rotatably connected between the two groups of fixing plates 32. The worm component 33 is connected to the output end of the first motor 31. The worm component 33 is meshed with the worm gear component 34; the drainage assembly 2 includes a through-water pipe 21 arranged on one side of the cleaning tank assembly 1. One end of the through-water pipe 21 is provided with a sealed cavity 22. A water outlet pipe 24 is arranged on one side of the sealed cavity 22. The water outlet pipe 24, the sealed cavity 22 and the through-water pipe 21 are communicated with each other. A second motor 23 is fixedly installed on one side of the sealed cavity 22. A pipeline valve is arranged on one side of the through-water pipe 21.
[0028] The following further describes the present utility model in conjunction with the embodiments.
[0029] Embodiment 1
[0030] Please refer to Figures 1-4 , a waterproof motor 13 is arranged inside the cleaning tank assembly 1. A connecting plate 14 is rotatably connected inside the cleaning tank assembly 1. The connecting plate 14 is connected to the output end of the waterproof motor 13. A scraping plate 15 is fixedly connected to the top of the connecting plate 14, and there are two groups of the scraping plates 15. The outer walls of the two groups of scraping plates 15 are all attached to the inner wall of the cleaning tank assembly 1. A first rotating rod 25 is rotatably connected to one side of the sealed cavity 22. The first rotating rod 25 is connected to the output end of the second motor 23.
[0031] Embodiment 2
[0032] Please refer to Figure 1 and Figures 4-6, at one end of the first rotating rod 25 away from the second motor 23, a first bevel gear 26 is provided, and a second bevel gear 27 is meshed and connected to one side of the first bevel gear 26. The second bevel gear 27 is rotatably connected inside the sealed cavity 22. A first rotating rod 28 is fixedly connected to one side of the second bevel gear 27. One end of the first rotating rod 28 extends into the water outlet pipe 24. A stirring rod 291 is fixedly connected to the other side of the second bevel gear 27, and one end of the stirring rod 291 extends into the water passing pipe 21. Second rotating rods 29 are provided on the outer circumferences of both the first rotating rod 28 and the stirring rod 291, and multiple groups of the second rotating rods 29 are provided.
[0033] In summary: The present utility model discloses a cleaning device for metal part processing. The cleaning device in this utility model mainly includes a cleaning tank assembly 1, an ultrasonic transducer and an ultrasonic generator arranged inside the cleaning tank assembly 1. The ultrasonic cleaning technology is used to clean metal workpieces. The ultrasonic cleaning technology combines the chemical cleaning agent and the cavitation effect of ultrasonic waves to clean objects. It can rely on the chemical action of the cleaning agent to penetrate and dissolve dirt, and then use the impact force generated by the cavitation effect of ultrasonic waves to peel off the dirt layer on the surface of the object. The ultrasonic generator inside the cleaning tank assembly 1 can convert power frequency electric energy into high-frequency electric signals and transmit them to the ultrasonic transducer through a high-frequency cable. Generally, the ultrasonic transducer is fixed at the bottom of the cleaning tank assembly 1. When the transducer is applied with a high-frequency voltage, the piezoelectric ceramic element inside it generates longitudinal vibration under the action of the electric field, thereby achieving the effect of cleaning and descaling the object; when using the cleaning tank assembly 1 to work, start the ultrasonic transducer and the ultrasonic generator in the cleaning tank assembly 1 at this time, and cooperate with the cleaning agent to jointly clean the dirt on the surface of the metal workpiece. Remove the cavity cover 11, open the cleaning tank assembly 1, and then the operator places the metal workpiece to be cleaned inside the cleaning tank assembly 1. Then, place the chemical cleaning agent and water into the cleaning tank assembly 1 at the same time, and then cover the cavity cover 11 on the top surface of the cleaning tank assembly 1; in order to improve the mixing effect of the chemical cleaning agent and water, when the user starts the cleaning tank assembly 1 to work, the working mode of the base assembly 3 and the waterproof motor 13 can be started at the same time. The rotation of the waterproof motor 13 drives the connecting plate 14 and the two rubbing plates 15 to rotate. The rubbing plates 15 play the role of stirring the mixed liquid inside the cleaning tank assembly 1 evenly. Moreover, the two rubbing plates 15 rotate while rubbing against the inner wall of the cleaning tank assembly 1, which can prevent dirt from accumulating on the inner wall of the cleaning tank assembly 1; turn on the first motor 31 inside the base assembly 3, and the rotation of the first motor 31 drives the worm component 33 to rotate, thereby driving the worm gear component 34 and the cleaning tank assembly 1 above it to rotate. The cleaning tank assembly 1 performs a reciprocating rotation operation. This setting helps to mix the cleaning agent and water inside the cleaning tank assembly 1, making the water and the cleaning agent mix more evenly. At the same time, the rotation of the cleaning tank assembly 1 itself will increase the shaking frequency of the cleaning tank assembly 1, thereby increasing the shaking frequency between the metal part and the cleaning liquid, thus improving the cleaning effect of the cleaning tank assembly 1 on the metal part and enhancing the working efficiency of the device;
[0034] After the cleaning work of the metal parts by the cleaning tank assembly 1 is completed, stop the rotation of the first motor 31 and the waterproof motor 13. Before the workpiece is taken out of the cleaning tank assembly 1, first drain the cleaning wastewater from the drainage assembly 2 out of the cleaning tank assembly 1. At this time, the pipe orifice valve on one side of the water pipe 21 can be opened. After the pipe orifice valve of the water pipe 21 is opened, the wastewater will flow out from the water pipe 21, the sealing cavity 22 and the water outlet pipe 24, and finally be discharged from the water outlet pipe 24 away from the cleaning device. Since the cleaning wastewater is mixed with a lot of dirt and impurities washed off from the metal workpieces, in order to prevent the pipes in the drainage assembly 2 from being blocked, start the second motor 23 at the same time. The rotation of the second motor 23 will drive the first rotating rod 25, the first bevel gear 26 and the second bevel gear 27 to rotate. The second bevel gear 27 will drive the first rotating rod 28 above it and the stirring rod 291 below it to rotate. Furthermore, the multiple second rotating rods 29 in the water pipe 21 and the water outlet pipe 24 will rotate for stirring work. The continuous stirring of the multiple second rotating rods 29 will prevent the dirt and impurities inside the pipes of the drainage assembly 2 from caking and avoid the situation of pipe blockage in the drainage assembly 2. After the water in the cleaning tank assembly 1 is drained completely, remove the cavity cover 11 and open the cleaning tank assembly 1, and take out the cleaned metal parts inside. This setting, by arranging the driving components for auxiliary blockage removal in the drainage assembly 2, can facilitate the smooth discharge of the cleaning wastewater from the drainage assembly 2 out of the cleaning tank assembly 1, avoid the blockage of the water outlet of the cleaning tank assembly 1, and thus improve the working efficiency of the device.
[0035] It should be noted that in this text, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "comprise", "include" or any other variant thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device.
[0036] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A cleaning device for metal parts processing, comprising a cleaning tank assembly (1), characterized in that: A base assembly (3) is provided at the lower end of the cleaning tank assembly (1), a drainage assembly (2) is provided on one side of the cleaning tank assembly (1), a cavity cover (11) is snap-fitted to the top of the cleaning tank assembly (1), a worm gear component (34) is rotatably connected to one side of the base assembly (3), and the worm gear component (34) is fixedly connected to the cleaning tank assembly (1), a first motor (31) is provided inside the base assembly (3), a fixing plate (32) is fixedly connected to the inside of the base assembly (3), and two groups of fixing plates (32) are provided, and a worm component (33) is rotatably connected between the two groups of fixing plates (32), The worm component (33) is connected to the output end of the first motor (31), and the worm component (33) is meshedly connected to the worm wheel component (34); the drainage component (2) comprises a water pipe (21) arranged on one side of the cleaning tank component (1), one end of the water pipe (21) is provided with a sealed cavity (22), one side of the sealed cavity (22) is provided with a water outlet pipe (24), the water outlet pipe (24) and the sealed cavity (22) are connected to the water pipe (21), a second motor (23) is fixedly installed on one side of the sealed cavity (22), and a pipeline valve is provided on one side of the water pipe (21).
2. A cleaning device for metal parts processing according to claim 1, characterized in that: A waterproof motor (13) is arranged inside the cleaning tank assembly (1), and a connecting plate (14) is rotatably connected inside the cleaning tank assembly (1), and the connecting plate (14) is connected to the output end of the waterproof motor (13).
3. A cleaning device for metal parts processing according to claim 2, characterized in that: A scratch plate (15) is fixedly connected to the top of the connecting plate (14), and two groups of the scratch plates (15) are provided, and the outer walls of the two groups of the scratch plates (15) are both in contact with the inner wall of the cleaning tank assembly (1).
4. A cleaning device for metal parts processing according to claim 3, characterized in that: A first rotating rod (25) is rotatably connected to one side of the sealed cavity (22), and the first rotating rod (25) is connected to an output end of the second motor (23).
5. A cleaning device for metal parts processing according to claim 4, characterized in that: A first bevel gear (26) is provided at one end of the first rotating rod (25) away from the second motor (23), and one side of the first bevel gear (26) is meshingly connected to a second bevel gear (27), and the second bevel gear (27) is rotatably connected to the inside of the sealed cavity (22).
6. A cleaning device for metal parts processing according to claim 5, characterized in that: A first rotating rod (28) is fixedly connected to one side of the second bevel gear (27), one end of which extends into the interior of the water outlet pipe (24); a stirring rod (291) is fixedly connected to the other side of the second bevel gear (27), one end of which extends into the interior of the water passage pipe (21).
7. A cleaning device for metal parts processing according to claim 6, characterized in that: Second rotating rods (29) are arranged on the outer peripheries of the first rotating rod (28) and the stirring rod (291), and the second rotating rods (29) are arranged in multiple groups.
Citation Information
Patent Citations
Cleaning device for metal part machining
CN218251764U