Aluminum ingot extrusion plastic processing device

By designing an aluminum ingot extrusion plastic processing device using moving components and clamping components, the problem of cumbersome heating and positioning operations in the prior art is solved, the stability and accuracy of the workpiece position are achieved, and the production efficiency and product quality are improved.

CN222957287UActive Publication Date: 2025-06-10CHONGQING JIARUI ALUMINUM CO LTD
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Patent Information

Application Number
CN202421838443.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-31
Publication Date
2025-06-10
Estimated Expiration
2034-07-31

AI Technical Summary

Technical Problem

The existing aluminum ingot extrusion plastic processing device is cumbersome in the heating and positioning process of workpieces, reducing the continuity and efficiency of the production line.

Method used

An aluminum ingot extruded plastic processing device is designed, using moving components and clamping components, which can accurately clamp and move the workpiece through electric slide rails and dual-axis motors, adapt to workpieces of different sizes and shapes, and maintain the continuity of the production line through conveying equipment.

Benefits of technology

It improves the position stability and accuracy of the workpiece during processing, reduces the mold change time and operation complexity, and improves the production efficiency and the dimensional accuracy and shape consistency of the product.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an aluminum ingot extrusion plastic processing device, and relates to the technical field of aluminum ingot extrusion plastic processing. The aluminum ingot extrusion plastic processing device comprises a workbench and a conveying mechanism, a fixing frame is fixedly installed at the top of the workbench, the conveying mechanism is arranged on the workbench, the conveying mechanism comprises a moving assembly and a clamping assembly, the conveying mechanism comprises an electric sliding rail, a sliding block and a fixing frame, and the sliding block is installed on the electric sliding rail in a sliding mode. A fixing frame is fixedly mounted at the top of the sliding block. Through cooperative use of the moving assembly and the clamping assembly, the movable clamping assembly can accurately clamp a heated workpiece to the lower die, it is ensured that the position of the workpiece is stable and accurate in the extrusion process, the dimensional precision and shape consistency of products can be kept, meanwhile, the device can adapt to workpieces of different sizes and shapes, and the production efficiency is improved. The clamp does not need to be redesigned or replaced, the die replacement time can be shortened, and the production efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of plastic processing of aluminum ingot extrusion, in particular to a plastic processing device for aluminum ingot extrusion. Background Art

[0002] Aluminum is a silver-white metal. Aluminum is the non-ferrous metal with the second highest production and consumption in the world after steel. Due to the light weight of aluminum, it is commonly used in the manufacture of land, sea and air transportation vehicles such as automobiles, trains, subways, ships, airplanes, rockets and spaceships to reduce the self-weight and increase the loading capacity. The plastic processing method for aluminum ingot processing is to process aluminum billets into finished products, and the main methods include rolling, extrusion, stretching and forging, etc.

[0003] After exploration and analysis, in actual use, there are the following disadvantages:

[0004] When some existing plastic processing devices for aluminum ingot extrusion process workpieces, they usually heat the workpieces and then move the workpieces to the mold for extrusion. Therefore, during the placement process, it is necessary to adjust and position the workpieces, and the operation is relatively cumbersome, reducing the continuity and efficiency of the production line.

[0005] In summary, the present application now proposes a plastic processing device for aluminum ingot extrusion to solve the above problems. Summary of the Utility Model

[0006] The purpose of the utility model is to provide a plastic processing device for aluminum ingot extrusion, which can solve the problems that when some existing plastic processing devices for aluminum ingot extrusion process workpieces, they usually heat the workpieces and then move the workpieces to the mold for extrusion. Therefore, during the placement process, it is necessary to adjust and position the workpieces, and the operation is relatively cumbersome, reducing the continuity and efficiency of the production line.

[0007] To achieve the above purpose, the utility model provides the following technical solution: A plastic processing device for aluminum ingot extrusion, comprising:

[0008] A workbench, on the top of which a fixed frame is fixedly installed;

[0009] A conveying mechanism, which is arranged on the workbench. The conveying mechanism includes a moving component and a clamping component. The conveying mechanism includes an electric slide rail, a sliding block and a fixed frame. The sliding block is slidably installed on the electric slide rail, and a fixed frame is fixedly installed on the top of the sliding block. The clamping component includes a threaded rod, a threaded block and a clamping plate. The threaded block is threadedly installed on the threaded rod, a connecting block is fixedly installed at the bottom of the threaded block, and a clamping plate is fixedly installed at the bottom of the connecting block.

[0010] Preferably, a lower mold is fixedly installed on the top of the workbench.

[0011] Preferably, a hydraulic rod is fixedly installed at the top of the fixing frame, and the free end of the hydraulic rod passes through the fixing frame and is fixedly installed with an upper die to perform stamping work on the workpiece.

[0012] Preferably, a heating device is fixedly installed on the top of the workbench. The heating device is located on one side of the lower die and can heat the workpiece, facilitating the extrusion and plasticity of the workpiece.

[0013] Preferably, the conveying mechanism includes a threaded column, a column, and a moving block. There are two sets of electric slide rails and they are symmetrically distributed. The threaded column is rotatably installed at the inner bottom of one set of fixed frames, and the column is fixedly installed at the inner bottom of the other set of fixed frames. The threaded column and the column are both provided with moving blocks. The moving block is threadedly installed on the threaded column and slidably installed on the column, which can accurately clamp the heated workpiece onto the lower die, ensuring the stability and accuracy of the workpiece position during the extrusion process, and being beneficial to maintaining the dimensional accuracy and shape consistency of the product.

[0014] Preferably, the clamping assembly further includes a horizontal box body and a dual-axis motor. A horizontal box body is fixedly installed between the two moving blocks. A dual-axis motor is fixedly installed at the inner bottom of the horizontal box body. Threaded rods are fixedly installed at both output ends of the dual-axis motor. A chute is opened at the bottom of the horizontal box body, and the connecting block is slidably installed in the chute, which can adapt to workpieces of different sizes and shapes without the need for re-designing or replacing the fixture. This flexibility is particularly important in production, which can reduce the die-changing time and improve production efficiency. On the other hand, it can ensure the safe clamping of the workpiece during the processing, reducing accidental damage or manufacturing failures caused by the movement or sliding of the workpiece.

[0015] Preferably, two sets of connecting plates are fixedly installed on one side of the workbench and are arranged front and back. The bottom of the electric slide rail is fixedly installed with the top of the connecting plate. A conveying device is arranged on one side of the workbench. The conveying device is located between the two connecting plates, and the processed workpiece is clamped onto the conveying device through the clamping assembly for conveying, which can maintain the continuity and efficiency of the production line. The uninterrupted conveying of the workpiece helps to reduce the production cycle and increase the overall production capacity.

[0016] Compared with the prior art, the beneficial effects of the present utility model are:

[0017] This aluminum ingot extrusion plastic processing device, through the combined use of a moving component and a clamping component, on the one hand, the movable clamping component can accurately clamp the heated workpiece onto the lower mold, ensuring the stability and accuracy of the workpiece position during the extrusion process, which is beneficial to maintaining the dimensional accuracy and shape consistency of the product. At the same time, it can adapt to workpieces of different sizes and shapes without the need to redesign or replace the fixture. This flexibility is particularly important in production, which can reduce the die change time and improve production efficiency. On the other hand, it can ensure the safe clamping of the workpiece during the processing, reduce accidental damage or manufacturing failures caused by the movement or sliding of the workpiece. At the same time, the processed workpiece is clamped onto the conveying equipment through the clamping component for conveying, which can maintain the continuity and efficiency of the production line. The uninterrupted conveying of the workpiece helps to reduce the production cycle and increase the overall production capacity. Brief Description of the Drawings

[0018] The following further describes the present utility model in conjunction with the drawings and embodiments:

[0019] Figure 1 is a three-dimensional view of the present utility model;

[0020] Figure 2 is a schematic structural view of the clamping component of the present utility model;

[0021] Figure 3 is Figure 2 a three-dimensional cross-sectional view of.

[0022] Reference numerals: 1, workbench; 2, fixed frame; 3, lower mold; 4, upper mold; 5, hydraulic rod; 6, heating equipment; 7, electric slide rail; 8, sliding block; 9, fixed frame; 10, threaded column; 11, column; 12, moving block; 13, horizontal box body; 14, double-shaft motor; 15, threaded rod; 16, threaded block; 17, clamping plate; 18, conveying equipment. Detailed Embodiment

[0023] In the description of the present utility model, it should be understood that the orientation or positional relationship involved, such as up, down, front, back, left, right, etc., indicates the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present utility model.

[0024] Please refer to Figures 1-3, the utility model provides a technical solution: an aluminum ingot extrusion plastic processing device, including a workbench 1 and a conveying mechanism. A fixed frame 2 is fixedly installed on the top of the workbench 1. The conveying mechanism is arranged on the workbench 1. The conveying mechanism includes a moving component and a clamping component. The conveying mechanism includes an electric slide rail 7, a sliding block 8 and a fixed frame 9. The sliding block 8 is slidably installed on the electric slide rail 7. A fixed frame 9 is fixedly installed on the top of the sliding block 8. The clamping component includes a threaded rod 15, a threaded block 16 and a clamping plate 17. The threaded block 16 is threadedly installed on the threaded rod 15. A connecting block is fixedly installed at the bottom of the threaded block 16. A clamping plate 17 is fixedly installed at the bottom of the connecting block.

[0025] Furthermore, a lower die 3 is fixedly installed on the top of the workbench 1. A hydraulic rod 5 is fixedly installed on the top of the fixed frame 2. The free end of the hydraulic rod 5 passes through the fixed frame 2 and is fixedly installed with an upper die 4 to perform stamping work on the workpiece.

[0026] Still further, a heating device 6 is fixedly installed on the top of the workbench 1. The heating device 6 is located on one side of the lower die 3 and can perform heating operation on the workpiece, which is convenient for extrusion plastic processing of the workpiece.

[0027] Even further, the conveying mechanism includes a threaded column 10, a column 11 and a moving block 12. There are two groups of electric slide rails 7 and they are symmetrically distributed. The threaded column 10 is rotatably installed at the inner bottom of one group of fixed frames 9. The column 11 is fixedly installed at the inner bottom of the other group of fixed frames 9. The moving blocks 12 are arranged on both the threaded column 10 and the column 11. The moving block 12 is threadedly installed with the threaded column 10 and slidably installed with the column 11. The electric slide rail 7 drives the sliding block 8 to slide, thereby driving the clamped workpiece to move above the lower die 3, and controlling the double-shaft motor 14 to reverse, so that the two clamping plates 17 are separated from the workpiece, and the workpiece is placed above the lower die 3, which can accurately clamp the heated workpiece onto the lower die 3, ensuring the stability and accuracy of the workpiece position during the extrusion process, and being beneficial to maintaining the dimensional accuracy and shape consistency of the product.

[0028] Furthermore, the clamping assembly further includes a horizontal box body 13 and a dual-axis motor 14. A horizontal box body 13 is fixedly installed between the two moving blocks 12. A dual-axis motor 14 is fixedly installed at the inner bottom of the horizontal box body 13. Threaded rods 15 are fixedly installed at both output ends of the dual-axis motor 14. A sliding groove is formed at the bottom of the horizontal box body 13. The connecting block is slidably installed in the sliding groove. By driving the two threaded rods 15 to rotate through the dual-axis motor 14, the clamping plate 17 clamps the workpiece, which can adapt to workpieces of different sizes and shapes without the need to redesign or replace the fixture. This flexibility is particularly important in production, which can reduce the die change time and improve production efficiency. On the other hand, it can ensure the safe clamping of the workpiece during the processing, reducing accidental damage or manufacturing failures caused by the movement or sliding of the workpiece.

[0029] Secondly, two connecting plates are fixedly installed on one side of the workbench 1 and are arranged front and back. The bottom of the electric slide rail 7 is fixedly installed with the top of the connecting plate. A conveying device 18 is arranged on one side of the workbench 1. The conveying device 18 is located between the two connecting plates. The processed workpiece is clamped by the clamping assembly onto the conveying device 18 for conveying, which can maintain the continuity and efficiency of the production line. The uninterrupted conveying of the workpiece helps to reduce the production cycle and increase the overall production capacity.

[0030] Working principle: When in use, place the workpiece on the heating device 6. Heat the workpiece through the heating device 6. After heating is completed, start the dual-axis motor 14. Drive the two threaded rods 15 to rotate through the dual-axis motor 14, so that the clamping plate 17 clamps the workpiece, and start the electric slide rail 7. Drive the sliding block 8 to slide through the electric slide rail 7, thereby driving the clamped workpiece to move above the lower die 3, and control the dual-axis motor 14 to reverse, so that the two clamping plates 17 move away from the workpiece, so that the workpiece is placed above the lower die 3, and control the sliding block 8 to drive the overall movement on the fixed frame 9 to one side of the fixed frame 2. Then start the hydraulic rod 5. Drive the upper die 4 to move downward through the hydraulic rod 5, so that the upper die 4 performs stamping work on the workpiece. After stamping is completed, drive the fixed frame 9 to move to the position of the lower die 3 through the sliding block 8. Clamp the workpiece by controlling the clamping plate 17. Move the workpiece above the conveying device 18 through the sliding of the sliding block 8, so that the workpiece falls onto the conveying device 18 for conveying.

[0031] The above has described the embodiments of the present invention in detail with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Within the scope of knowledge possessed by those of ordinary skill in the art in the technical field, various changes can be made without departing from the purpose of the present invention.

Claims

1. An aluminum ingot extrusion plastic processing device, characterized in that: include: A workbench (1), a fixing frame (2) being fixedly mounted on the top of the workbench (1); The conveying mechanism is arranged on a workbench (1), the conveying mechanism comprises a moving component and a clamping component, the conveying mechanism comprises an electric slide rail (7), a sliding block (8) and a fixed frame (9), the sliding block (8) is slidably mounted on the electric slide rail (7), the fixed frame (9) is fixedly mounted on the top of the sliding block (8), the clamping component comprises a threaded rod (15), a threaded block (16) and a clamping plate (17), the threaded block (16) is threadedly mounted on the threaded rod (15), a connecting block is fixedly mounted on the bottom of the threaded block (16), and the clamping plate (17) is fixedly mounted on the bottom of the connecting block.

2. The aluminum ingot extrusion plastic processing device according to claim 1, characterized in that: A lower mold (3) is fixedly mounted on the top of the workbench (1).

3. The aluminum ingot extrusion plastic processing device according to claim 2, characterized in that: A hydraulic rod (5) is fixedly mounted on the top of the fixed frame (2), and an upper mold (4) is fixedly mounted on the free end of the hydraulic rod (5) passing through the fixed frame (2).

4. The aluminum ingot extrusion plastic processing device according to claim 3, characterized in that: A heating device (6) is fixedly installed on the top of the workbench (1), and the heating device (6) is located on one side of the lower mold (3).

5. The aluminum ingot extrusion plastic processing device according to claim 4, characterized in that: The transmission mechanism comprises a threaded column (10), a column (11) and a moving block (12). The electric slide rails (7) have two groups and are symmetrically distributed. The threaded column (10) is rotatably mounted on the inner bottom of one group of fixed frames (9), and the column (11) is fixedly mounted on the inner bottom of the other group of fixed frames (9). The moving block (12) is arranged on the threaded column (10) and the column (11). The moving block (12) is threadedly mounted on the threaded column (10), and the moving block (12) is slidably mounted on the column (11).

6. The aluminum ingot extrusion plastic processing device according to claim 5, characterized in that: The clamping assembly also includes a transverse box (13) and a double-axis motor (14). The transverse box (13) is fixedly installed between the two groups of moving blocks (12). The double-axis motor (14) is fixedly installed on the inner bottom of the transverse box (13). Threaded rods (15) are fixedly installed on both side output ends of the double-axis motor (14). A sliding groove is provided at the bottom of the transverse box (13), and the connecting block is slidably installed in the sliding groove.

7. The aluminum ingot extrusion plastic processing device according to claim 6, characterized in that: Two groups of connecting plates are fixedly installed on one side of the workbench (1) and are arranged in a front-to-back manner. The bottom of the electric slide rail (7) is fixedly installed on the top of the connecting plate. A conveying device (18) is arranged on one side of the workbench (1), and the conveying device (18) is located between the two groups of connecting plates.