Curved plate unit matching and cutting device

By designing a curved panel unit cutting device including magnetic tracks, walking tracks, moving mechanisms and support adjustment mechanisms, the problem of cutting and processing of curved panels of different bending degrees is solved, and flexible processing and efficient cutting of different curved panels are achieved.

CN222957724UActive Publication Date: 2025-06-10CHINA RAILWAY SHANQIAO GRP CO LTD
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Patent Information

Application Number
CN202421783756.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-26
Publication Date
2025-06-10
Estimated Expiration
2034-07-26

AI Technical Summary

Technical Problem

The prior art is difficult to effectively cut and process curved panels of different bending degrees, resulting in inconvenient use of the cutting device during construction.

Method used

A curved panel unit cutting device is designed, including a magnetic track, a walking track, a moving mechanism, a support adjustment mechanism, a preheating spray gun and a laser cutting knife. Through the magnetic suction pin shaft connection of the magnetic suction track and the articulated structure of the walking track, the device can adapt to curved panels of different bending degrees, and realizes flexible movement and height adjustment of laser cutting knife and preheating spray gun through the moving mechanism and support adjustment mechanism.

Benefits of technology

The device can be installed and cut and processed on curved panels of different bending degrees, which improves construction flexibility and efficiency and meets the processing needs of different curved panels.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a matched cutting device for a curved plate unit. The matched cutting device comprises a magnetic attraction track, a walking track, a moving mechanism, a supporting and adjusting mechanism, a preheating spray gun and a laser cutting knife. The magnetic attraction track is attracted to the curved plate and used for installing the device on the curved plate; the walking rails are distributed at the upper end and the lower end of the magnetic attraction rail and used for walking the auxiliary moving mechanism; the pair of moving mechanisms is used for driving the preheating spray gun and the laser cutting knife to move respectively; the supporting and adjusting mechanisms are distributed on the corresponding moving mechanisms and used for adjusting the positions of the preheating spray gun and the laser cutting knife respectively. The curved plate machining device is reasonable in structure, can be installed on curved plates with different bending degrees, facilitates machining of curved plate machines with different bending degrees, and can better meet use requirements.
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Description

Technical Field

[0001] The utility model relates to the technical field of bevel cutting equipment, and specifically relates to a matching cutting device for curved panel units. Background Art

[0002] Matching cutting refers to cutting and splicing materials during construction to meet specific structural or design requirements. In China, bridge construction has been developing towards large-scale, new types, and aesthetics. As a result, the structures of bridges increasingly adopt irregular curved surface structures. During the production process of curved panel units, in order to facilitate subsequent assembly, operations such as matching cutting of curved panels are usually required.

[0003] Since the size of the curved panel is large, the matching cutting device is usually installed on the curved panel for cutting work. Then, due to the different bending degrees of different curved panels, it is difficult for the same matching cutting device to process different curved panels. Therefore, there is an urgent need for a matching cutting device that can process curved panels with different bending degrees. Summary of the Utility Model

[0004] The purpose of the utility model is to provide a matching cutting device for curved panel units to solve the problems raised in the above background art.

[0005] To achieve the above purpose, the utility model provides the following technical solutions:

[0006] A matching cutting device for curved panel units includes: a magnetic adsorption track, a walking track, a moving mechanism, a support adjustment mechanism, a preheating spray gun, and a laser cutting knife; the magnetic adsorption track is adsorbed on the curved panel and is used to install the device on the curved panel; there are a pair of walking tracks, which are distributed at the upper and lower ends of the magnetic adsorption track and are used to assist the movement of the moving mechanism; there are a pair of moving mechanisms, which are respectively used to drive the preheating spray gun and the laser cutting knife to move; there are a pair of support adjustment mechanisms, which are distributed on the corresponding moving mechanisms and are respectively used to adjust the positions of the preheating spray gun and the laser cutting knife.

[0007] As a preferred solution, the magnetic adsorption track includes a plurality of magnetic adsorption units. A magnetic adsorption slot is opened on the left side of each magnetic adsorption unit, and a magnetic adsorption protrusion extends from the right side of each magnetic adsorption unit. The magnetic adsorption protrusion is inserted into the adjacent magnetic adsorption slot and is rotationally connected through a magnetic adsorption pin shaft.

[0008] As a preferred solution, each walking track includes a plurality of walking units. A walking slot is opened on the left side of each walking unit, and a walking protrusion extends from the right side of each walking unit. The walking protrusion is inserted into the adjacent walking slot and is rotationally connected through a walking pin shaft.

[0009] As a preferred solution, the walking unit is U-shaped.

[0010] As a preferred solution, the moving mechanism includes a moving seat. Moving rollers are rotatably installed on both the upper and lower sides at the rear end of the moving seat. The two moving rollers extend into corresponding walking tracks. A moving motor is also installed on the moving seat, and the output end of the moving motor is drivingly connected to the shaft end of the moving roller.

[0011] As a preferred solution, the support adjustment mechanism includes a support seat installed on the moving seat. A support electric push rod is installed on the support seat. The telescopic end of the support electric push rod penetrates through the support seat and is fixed with a lifting seat. A support guide rod is also slidably inserted into the support seat, and the upper end of the support guide rod is fixedly connected to the lower end of the lifting seat.

[0012] As a preferred solution, the laser cutting knife and the preheating spray gun are respectively installed at the rear end of the corresponding lifting seat.

[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows: By providing magnetic pin shafts to rotatably connect adjacent magnetic units, each magnetic unit can be made to fit the curved panel, enabling the device to be installed on curved panels with different bending degrees, facilitating the processing of different curved panels.

[0014] By controlling the moving speed of the moving mechanism 3 and the telescopic speed of the support electric push rod 42, the laser cutting knife can achieve the matching cutting work at different inclination angles, which can better meet the use requirements. The structure of the present utility model is reasonable, and the device can be installed on curved panels with different bending degrees, facilitating the processing of curved panel machines with different bending degrees and better meeting the use requirements. Description of the Drawings

[0015] Figure 1 It is a schematic three-dimensional structure diagram of the overall first perspective of a curved panel unit matching cutting device;

[0016] Figure 2 It is a schematic three-dimensional structure diagram of the overall second perspective of a curved panel unit matching cutting device;

[0017] Figure 3 It is a schematic three-dimensional structure diagram at the position of the laser cutting knife of a curved panel unit matching cutting device;

[0018] Figure 4 It is a schematic three-dimensional structure diagram at the position of the preheating spray gun of a curved panel unit matching cutting device;

[0019] Figure 5 It is a schematic three-dimensional structure diagram of the magnetic attraction track of a curved panel unit matching cutting device;

[0020] Figure 6Schematic diagram of the three-dimensional structure of the walking track of a curved panel unit cutting device.

[0021] In the figure: 1 - magnetic adsorption track, 11 - magnetic adsorption unit, 12 - magnetic adsorption protrusion, 13 - magnetic adsorption slot, 14 - magnetic adsorption pin; 2 - walking track, 21 - walking unit, 22 - walking protrusion, 23 - walking pin, 24 - walking slot; 3 - moving mechanism, 31 - moving seat, 32 - moving roller, 33 - moving motor; 4 - support adjustment mechanism, 41 - support seat, 42 - support electric push rod, 43 - support guide rod, 44 - lifting seat; 5 - laser cutting knife; 6 - preheating spray gun. Specific implementation mode

[0022] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0023] Embodiment: Please refer to Figures 1 to 6 , a curved panel unit cutting device, comprising: a magnetic adsorption track 1, a walking track 2, a moving mechanism 3, a support adjustment mechanism 4, a preheating spray gun 6, and a laser cutting knife 5; the magnetic adsorption track 1 is adsorbed on the curved panel and is used to install the device on the curved panel; the walking track 2 is provided with a pair, distributed at the upper and lower ends of the magnetic adsorption track 1, and is used to assist the movement of the moving mechanism 3; the moving mechanism 3 is provided with a pair, respectively used to drive the preheating spray gun 6 and the laser cutting knife 5 to move; the support adjustment mechanism 4 is provided with a pair, distributed on the corresponding moving mechanism 3, and is respectively used to adjust the positions of the preheating spray gun 6 and the laser cutting knife 5. In this embodiment, the magnetic adsorption track 1 is a crawler type electromagnet structure and can be adsorbed on the curved panel. The preheating spray gun 6 and the laser cutting knife 5 are both existing mature technologies.

[0024] Working principle of the present invention: During specific use, the magnetic adsorption track 1 is fixed on the curved panel to be cut. Then, a pair of walking tracks 2 are respectively placed on the upper and lower sides of the magnetic adsorption track 1, and the walking tracks are adsorbed by the magnetic adsorption track 1. Then, the moving mechanisms 3 equipped with the preheating spray gun 6 and the laser cutting knife 5 are respectively sleeved on the walking track 2. Then, the preheating spray gun 6 is driven to move by the moving mechanism 3, and in cooperation with the support adjustment mechanism 4, the part to be processed on the curved panel can be preheated. Then, the laser cutting knife 5 is driven to move by the other moving mechanism 3, and in cooperation with the support adjustment mechanism 4, the corresponding position on the curved panel can be cut.

[0025] As a further solution, the magnetic attraction track 1 includes a plurality of magnetic attraction units 11. A magnetic attraction slot 13 is formed on the left side of each magnetic attraction unit 11, and a magnetic attraction protrusion 12 extends from the right side of each magnetic attraction unit 11. The magnetic attraction protrusion 12 is inserted into the adjacent magnetic attraction slot 13 and is rotatably connected through a magnetic attraction pin shaft 14.

[0026] The working principle of the magnetic attraction track 1 is as follows: By arranging the magnetic attraction pin shaft 14 to rotatably connect adjacent magnetic attraction units 11, the bending degree of the magnetic attraction track can be adjusted, so that each magnetic attraction unit 11 can be attached to the curved panel, enabling the device to be installed on curved panels with different bending degrees, facilitating the processing of different curved panels, and better meeting the usage requirements.

[0027] As a further solution, each traveling track 2 includes a plurality of traveling units 21. A traveling slot 24 is formed on the left side of each traveling unit 21, and a traveling protrusion 22 extends from the right side of each traveling unit 21. The traveling protrusion 22 is inserted into the adjacent traveling slot 24 and is rotatably connected through a traveling pin shaft 23. The traveling unit 21 is U-shaped.

[0028] The working principle of the traveling track 2 is that by arranging the traveling pin shaft 23 to hinge adjacent traveling units 21, the bending degree of the traveling track 2 can be adjusted to match the bending degree of the curved panel, facilitating the limitation of the moving mechanism 3 and thus facilitating the subsequent cutting work.

[0029] As a further solution, the moving mechanism 3 includes a moving seat 31. Moving rollers 32 are rotatably installed on both the upper and lower sides at the rear end of the moving seat 31. The two moving rollers 32 extend into the corresponding traveling tracks 2. A moving motor 33 is also installed on the moving seat 31. The output end of the moving motor 33 is drivingly connected to the shaft end of the moving roller 32. In this embodiment, by clamping the traveling tracks 2 on the outer sides by the upper and lower moving rollers 32, the moving stability of the device is improved.

[0030] The working principle of the moving mechanism 3 is as follows: When moving, the moving motor 33 is started, and the moving roller 32 is driven to rotate through the moving motor 33, so that the moving roller 32 moves along the traveling track 2, thereby driving the preheating spray gun 6 and the laser cutting knife 5 to move.

[0031] As a further solution, the support adjustment mechanism 4 includes a support base 41 installed on the moving base 31. A support electric push rod 42 is installed on the support base 41. The telescopic end of the support electric push rod 42 penetrates through the support base 41 and is fixed with a lifting base 44. A support guide rod 43 is also slidably inserted on the support base 41. The upper end of the support guide rod 43 is fixedly connected to the lower end of the lifting base 44. In this embodiment, the laser cutting knife 5 and the preheating spray gun 6 are respectively installed at the rear end of the corresponding lifting base 44.

[0032] The working principle of the support adjustment mechanism 4 is as follows: The telescopic movement of the support electric push rod 42 drives the lifting base to move up and down, thereby realizing the adjustment of the heights of the laser cutting knife 5 and the preheating spray gun 6. Cooperating with the moving mechanism 3, it is convenient to perform preheating and matching cutting operations on different positions of the curved panel.

[0033] During specific matching cutting, by controlling the moving speed of the moving mechanism 3 and the telescopic speed of the support electric push rod 42, matching cutting operations with different inclination angles can be achieved through the laser cutting knife, which can better meet the usage requirements.

[0034] In the present utility model, terms such as "upper", "lower", "left", "right", "front", "rear", "vertical", "horizontal", "side", "bottom", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only relationship terms determined for the convenience of describing the structural relationship of each component or element of the present utility model, and do not specifically refer to any component or element in the present utility model. It should not be construed as a limitation to the present utility model.

Claims

1. A curved panel unit cutting device, characterized in that: include: A magnetic track (1), a walking track (2), a moving mechanism (3), a supporting and adjusting mechanism (4), a preheating spray gun (6) and a laser cutting knife (5); A magnetic track (1) is adsorbed on the curved panel and is used to install the device on the curved panel; A pair of walking tracks (2) are provided, distributed at the upper and lower ends of the magnetic track (1), and are used for assisting the moving mechanism (3) to walk; A pair of moving mechanisms (3) are provided, which are used to drive the preheating spray gun (6) and the laser cutting knife (5) to move respectively; A pair of support adjustment mechanisms (4) are provided and distributed on the corresponding moving mechanisms (3), and are used to adjust the positions of the preheating spray gun (6) and the laser cutting knife (5) respectively.

2. A curved panel unit cutting device according to claim 1, characterized in that: The magnetic track (1) comprises a plurality of magnetic units (11), each of which is provided with a magnetic slot (13) on the left side, and each of which is provided with a magnetic protrusion (12) on the right side, wherein the magnetic protrusion (12) is inserted into an adjacent magnetic slot (13) and is rotatably connected via a magnetic pin shaft (14).

3. A curved panel unit cutting device according to claim 2, characterized in that: Each of the walking tracks (2) comprises a plurality of walking units (21), a walking slot (24) is provided on the left side of each of the walking units (21), a walking protrusion (22) is extended on the right side of each of the walking units (21), and the walking protrusion (22) is inserted into an adjacent walking slot (24) and is rotatably connected via a walking pin shaft (23).

4. A curved panel unit cutting device according to claim 3, characterized in that: The walking unit (21) is U-shaped.

5. A curved panel unit cutting device according to claim 4, characterized in that: The moving mechanism (3) comprises a moving seat (31), and moving rollers (32) are rotatably mounted at both upper and lower positions of the rear end of the moving seat (31), and the moving rollers (32) on both sides extend into the corresponding walking tracks (2). A moving motor (33) is also mounted on the moving seat (31), and the output end of the moving motor (33) is drivingly connected to the shaft end of the moving roller (32).

6. A curved panel unit cutting device according to claim 5, characterized in that: The support adjustment mechanism (4) comprises a support seat (41) mounted on a movable seat (31); a support electric push rod (42) is mounted on the support seat (41); a telescopic end of the support electric push rod (42) passes through the support seat (41) and is fixed with a lifting seat (44); a support guide rod (43) is also slidably inserted on the support seat (41); an upper end of the support guide rod (43) is fixedly connected to a lower end of the lifting seat (44).

7. A curved panel unit cutting device according to claim 6, characterized in that: The laser cutting knife (5) and the preheating spray gun (6) are respectively installed at the rear ends of the corresponding lifting seats (44).