Iron net welding machine

Abstract

The utility model discloses an iron net welding machine which comprises a first conveying track, a second conveying track, a bearing seat, two wire arranging mechanisms, a transfer mechanism and a welding mechanism. The bearing seat and the two wire arranging mechanisms are respectively arranged on the first conveying track and the second conveying track; the first conveying track and the second conveying track can convey the iron wires on the bearing seat to the transfer mechanism, or one of the first conveying track and the second conveying track can convey the iron wires to the other one of the first conveying track and the second conveying track through the transfer mechanism. And the arranged iron wires are driven by the transfer mechanism to enter the welding mechanism to be welded. Wire arranging and welding are carried out through machines, the operation efficiency can be effectively improved, the iron wires in the iron net can be more stable and accurate in arrangement sequence and interval, and therefore the quality of the formed iron net can be effectively improved.

Description

Technical Field

[0001] The utility model relates to the field of iron nets, and particularly to an iron net welding machine. Background Art

[0002] As is well known, currently for the process of forming iron nets, it is mainly to manually weld different iron wires to each other. However, the manual welding method not only has the disadvantage of low efficiency, but also it is difficult to keep parameters such as the distance and parallelism between each iron wire constant, which will undoubtedly lead to the problem of low quality of the formed iron net. Summary of the Utility Model

[0003] The utility model aims to at least solve one of the technical problems existing in the prior art. For this purpose, the utility model provides an iron net welding machine, which can automatically perform the welding and forming operation of the iron net.

[0004] The iron net welding machine according to the first aspect embodiment of the utility model includes: a first conveying track, a second conveying track, a supporting seat, two wire arranging mechanisms, a transfer mechanism and a welding mechanism; both the first conveying track and the second conveying track are provided with a supporting seat; the two wire arranging mechanisms are respectively arranged on the first conveying track and the second conveying track, and the wire arranging mechanism is used to drive a plurality of iron wires to move to the supporting seat respectively and be arranged in sequence, and both the first conveying track and the second conveying track can drive the supporting seat to move; both the first conveying track and the second conveying track can convey the iron wires on the supporting seat to the transfer mechanism, or one of the first conveying track and the second conveying track can convey the iron wires to the other of the first conveying track and the second conveying track through the transfer mechanism; the iron wires conveyed by the first conveying track and the iron wires conveyed by the second conveying track are interlaced with each other; the welding mechanism is docked with the transfer mechanism, the first conveying track or the second conveying track, and the welding mechanism is used to weld the interlaced iron wires.

[0005] The iron net welding machine according to the embodiment of the utility model has at least the following beneficial effects: by respectively using the first conveying track and the second conveying track to convey the wire-arranged iron wires, it can effectively make the two groups of iron wires on the transfer mechanism directly form a net. And, because the iron wires are pre-wired by mechanization, the arrangement between the iron wires can become more orderly and regular. Therefore, when the welding mechanism welds the two groups of iron wires together, an iron net can be directly and effectively formed.

[0006] By mechanically arranging and welding wires, not only can the operation efficiency be effectively improved, but also the arrangement order and distance of each iron wire in the iron net can be made more stable and accurate. Therefore, the quality of the formed iron net can be effectively improved.

[0007] According to some embodiments of the present utility model, the first conveying track or the second conveying track is located between the wire arranging mechanism and the supporting seat. A plurality of wire receiving grooves are equidistantly arranged on the supporting seat, and the supporting seat can move to make each of the wire receiving grooves correspond to the wire arranging mechanism one by one.

[0008] According to some embodiments of the present utility model, the wire arranging mechanism includes a material bin and a wire arranging roller. An outlet is arranged at the bottom of the material bin, and the wire arranging roller is rotatably installed at the outlet; a wire arranging groove is arranged on the outer periphery of the wire arranging roller, and the wire arranging groove can drive the iron wire to move out of the material bin.

[0009] According to some embodiments of the present utility model, the transfer mechanism includes a transfer track, and a conveying seat is arranged on the transfer track; a handling mechanism is arranged on the transfer track, and the handling mechanism is used to transfer the iron wires on the first conveying track and the second conveying track to the conveying seat; the transfer track extends to the welding mechanism.

[0010] According to some embodiments of the present utility model, a first wire groove group and a second wire groove group are arranged on the conveying seat. Both the first wire groove group and the second wire groove group include a plurality of grooves distributed in parallel; the first wire groove group and the second wire groove group are respectively located in the staggered directions of the conveying seat.

[0011] According to some embodiments of the present utility model, a first linear driver is arranged beside the transfer track, and the conveying seat is provided with a connecting portion; the first linear driver is connected with a connecting cylinder, and the connecting cylinder can be connected and fixed to or separated from the connecting portion; the first linear driver is used to drive the conveying seat to move closer to or away from the welding mechanism.

[0012] According to some embodiments of the present utility model, a supporting seat is arranged on the transfer track in a liftable manner, and the supporting seat can push the conveying seat and drive it to rise away from the transfer track; the handling mechanism can drive the iron wire to move to the conveying seat after rising.

[0013] According to some embodiments of the present utility model, there are two first linear drivers. One of the two first linear drivers is located between the supporting seat and the handling mechanism, and the other of the two first linear drivers is located between the supporting seat and the welding mechanism.

[0014] According to some embodiments of the present utility model, the handling mechanism includes a second linear driver, and the second linear driver is connected with a first clamp and a second clamp; the second linear driver can drive the first clamp to reciprocate between the transfer track and the first conveying track / the second conveying track, and the second linear driver can drive the welded iron net to move away from the transfer track through the second clamp.

[0015] According to some embodiments of the present utility model, one of the first conveying track and the second conveying track is flush with and docked to the transfer track.

[0016] Additional aspects and advantages of the present utility model will be given in part in the following description, become apparent in part from the following description, or be understood through the practice of the present utility model. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The above and / or additional aspects and advantages of the present utility model will become apparent and be readily understood from the following description of the embodiments in conjunction with the accompanying drawings, wherein:

[0018] Figure 1 is a schematic diagram of an iron net welding machine according to an embodiment of the present utility model;

[0019] Figure 2 is Figure 1 a schematic diagram of the first conveying track of the shown iron net welding machine;

[0020] Figure 3 is Figure 1 a schematic diagram of the wire arranging mechanism of the shown iron net welding machine;

[0021] Figure 4 is Figure 1 a schematic diagram of the handling mechanism of the shown iron net welding machine;

[0022] Figure 5 is Figure 1 a schematic diagram of the transfer mechanism of the shown iron net welding machine;

[0023] Figure 6 is Figure 1 a schematic diagram of the conveying seat of the shown iron net welding machine;

[0024] Figure 7 is Figure 1 a schematic diagram of the lifting of the conveying seat of the shown iron net welding machine;

[0025] Reference numerals: first conveying track 100; second conveying track 200; wire arranging mechanism 300; silo 310; outlet 330; wire arranging roller 350; transfer mechanism 400; first linear driver 410; connecting cylinder 420; groove 430; support seat 440; lifting cylinder 445; conveying seat 450; connecting portion 455; first wire groove group 460; second wire groove group 470; transfer track 480; supporting seat 500; wire receiving groove 550; welding mechanism 600; handling mechanism 700; first fixture 710; second fixture 720; second linear driver 750; Detailed implementation manners

[0026] The embodiments of the present invention will be described in detail below. The examples of the embodiments are shown in the drawings, where the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the drawings are exemplary and are only used to explain the present invention and should not be construed as a limitation to the present invention.

[0027] In the description of the present invention, it should be understood that the orientation or positional relationship indicated by terms such as up, down, front, back, left, right, etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation to the present invention.

[0028] In the description of the present invention, the meaning of "several" is one or more, the meaning of "multiple" is two or more, and understandings such as greater than, less than, exceeding, etc. do not include the present number, and understandings such as above, below, within, etc. include the present number. If there is a description of first and second, it is only for the purpose of distinguishing technical features and should not be construed as indicating or implying relative importance or implicitly indicating the quantity of the indicated technical features or implicitly indicating the sequence of the indicated technical features.

[0029] In the description of the present invention, unless otherwise clearly defined, words such as setting, installing, connecting, etc. should be understood in a broad sense, and those skilled in the art can reasonably determine the specific meanings of the above words in the present invention in combination with the specific content of the technical solution.

[0030] Refer to Figure 1, A wire mesh welding machine, comprising: a first conveying track 100, a second conveying track 200, a supporting seat 500, two wire arranging mechanisms 300, a transfer mechanism 400 and a welding mechanism 600; both the first conveying track 100 and the second conveying track 200 are provided with the supporting seat 500; the two wire arranging mechanisms 300 are respectively arranged on the first conveying track 100 and the second conveying track 200, and the wire arranging mechanism 300 is used to drive a plurality of iron wires to move onto the supporting seat 500 and be arranged in sequence. Both the first conveying track 100 and the second conveying track 200 can drive the supporting seat 500 to move; both the first conveying track 100 and the second conveying track 200 can convey the iron wires on the supporting seat 500 to the transfer mechanism 400, or one of the first conveying track 100 and the second conveying track 200 can convey the iron wires to the other of the first conveying track 100 and the second conveying track 200 through the transfer mechanism 400; the iron wires conveyed by the first conveying track 100 and the iron wires conveyed by the second conveying track 200 are interlaced with each other; the welding mechanism 600 is docked with the transfer mechanism 400, the first conveying track 100 or the second conveying track 200, and the welding mechanism 600 is used to weld the interlaced iron wires. By respectively conveying the wire-arranged iron wires through the first conveying track 100 and the second conveying track 200, a net can be directly formed between two groups of iron wires located on the transfer mechanism 400. And, since the iron wires are pre-processed by mechanical wire arranging operation, the arrangement between the iron wires can become more orderly and regular. Therefore, when the welding mechanism 600 welds the two groups of iron wires together, a wire mesh can be directly and effectively formed. By mechanically arranging and welding the wires, not only can the operation efficiency be effectively improved, but also the arrangement order and spacing of each iron wire in the wire mesh can be made more stable and accurate. Therefore, the quality of the formed wire mesh can be effectively improved.

[0031] Specifically, the welding mechanism 600 includes a driving cylinder and a welding joint. The driving cylinder is connected to the welding joint and can drive it to move up and down. The transfer mechanism 400 is used to drive the iron wire to move below the welding joint.

[0032] In some embodiments, referring to Figure 2 , the first conveying track 100 or the second conveying track 200 is located between the wire arranging mechanism 300 and the supporting seat 500. A plurality of wire receiving grooves 550 are equidistantly arranged on the supporting seat 500, and the supporting seat 500 can move to make each wire receiving groove 550 correspond to the wire arranging mechanism 300 one by one. The wire receiving grooves 550 can accommodate the iron wires. Therefore, a plurality of wire receiving grooves 550 can effectively receive each iron wire one by one, so that the iron wires on the supporting seat 500 can be arranged and placed orderly, which is convenient for subsequent taking of the arranged iron wires.

[0033] In some embodiments, referring to Figure 3, the wire arranging mechanism 300 includes a storage bin 310 and a wire arranging roller 350. An outlet 330 is provided at the bottom of the storage bin 310, and the wire arranging roller 350 is rotatably installed at the outlet 330; a wire arranging groove is provided on the outer periphery of the wire arranging roller 350, and the wire arranging groove can drive the iron wire to move out of the storage bin 310. The storage bin 310 can be used to stack iron wires, so that the wire arranging roller 350 can quickly pick up the iron wires, thereby facilitating the feeding and wire arranging operations of the iron wires. When the wire arranging roller 350 rotates, it can drive the iron wire through the wire arranging groove, so that the iron wire can smoothly pass through the outlet 330 and leave the storage bin 310. Moreover, discharging the iron wire by rotating the wire arranging roller 350 also has the advantages of controllable discharging rate and discharging interval.

[0034] It can be anticipated that the wire arranging mechanism 300 can also be composed of other components, such as using a manipulator to individually pick up and convey one or more iron wires. Therefore, the specific implementation manner of the wire arranging mechanism 300 is not unique, but can be adjusted according to the actual situation and is not limited here.

[0035] In some embodiments, referring to Figure 4 , the transfer mechanism 400 includes a transfer track 480, and a transfer seat 450 is arranged on the transfer track 480; a handling mechanism 700 is arranged on the transfer track 480, and the handling mechanism 700 is used to transfer the iron wires on the first transfer track 100 and the second transfer track 200 to the transfer seat 450; the transfer track 480 extends to the welding mechanism 600. The transfer track 480 can smoothly align and connect the transfer seat 450 and the iron wire on the transfer seat 450 with the welding mechanism 600. Therefore, after the handling mechanism 700 transfers the iron wires on the first transfer track 100 and the second transfer track 200, it can be ensured through the transfer track 480 that the iron wires on the first transfer track 100 and the second transfer track 200 are both smoothly conveyed to the welding mechanism 600 for welding operations, so that the welding and forming operation of the iron net can be smoothly carried out.

[0036] In some embodiments, referring to Figure 6, a first wire groove group 460 and a second wire groove group 470 are provided on the conveying seat 450. Both the first wire groove group 460 and the second wire groove group 470 include a plurality of grooves 430 distributed in parallel; the first wire groove group 460 and the second wire groove group 470 are respectively located in the staggered directions of the conveying seat 450. The first wire groove group 460 can be used to discharge the iron wires conveyed by the first conveying mechanism, and the second wire groove group 470 can be used to discharge the iron wires conveyed by the second conveying mechanism. Through the combined action of the first wire groove group 460 and the second wire groove group 470, the iron wires can be directly formed into a predetermined arrangement on the conveying seat 450. Therefore, when welding, welding at the predetermined position can smoothly complete the welding and forming of the iron net. Arranging the positions of the iron wires in advance can not only effectively improve the working efficiency of the welding mechanism 600, but also improve the accuracy of the iron wires when combined into an iron net. Therefore, the finished product quality of the formed iron net can be effectively improved.

[0037] In some embodiments, referring to Figure 5 , a first linear driver 410 is provided beside the transfer track 480, and the conveying seat 450 is provided with a connecting portion 455; the first linear driver 410 is connected with a connecting cylinder 420, and the connecting cylinder 420 can be connected and fixed to or separated from the connecting portion 455; the first linear driver 410 is used to drive the conveying seat 450 to move closer to or away from the welding mechanism 600. After the connecting cylinder 420 is started and connected and fixed to the connecting portion 455, the first linear driver 410 can drive the conveying seat 450 to move along the transfer track 480, so as to achieve the effect of conveying the iron wires on the conveying seat 450 to the welding mechanism 600 for welding. When the connecting portion 455 and the connecting cylinder 420 are separated from each other, the conveying seat 450 can be separately removed, so as to facilitate further processing operations on the welded iron net, or to maintain and replace the conveying seat 450.

[0038] Specifically, the connecting cylinder 420 is a finger cylinder, and the relative fixing or separation effect between the connecting cylinder 420 and the connecting portion 455 is achieved by clamping or relaxing both sides of the connecting portion 455.

[0039] In addition, the connecting cylinder 420 can also directly extend its piston rod into the hole position of the connecting portion 455, so as to achieve the relative fixing or separation effect between the connecting cylinder 420 and the connecting portion 455. Therefore, the connection method between the connecting cylinder 420 and the connecting portion 455 is not unique, and the specific implementation method can be adjusted according to actual needs and is not limited here.

[0040] In some embodiments, referring to Figure 5, the transfer track 480 is provided with a support seat 440 that can be lifted and lowered. The support seat 440 can push against the conveying seat 450 and drive it to rise away from the transfer track 480; the handling mechanism 700 can drive the wire to move to the lifted conveying seat 450. The pushing and lifting of the conveying seat 450 by the support seat 440 not only enables the handling mechanism 700 to smoothly convey the wire to the conveying seat 450, but also can achieve the following working mode: when one of the two conveying seats 450 drives the wire to exit from the welding mechanism 600, the other of the two conveying seats 450 drives the wire to enter the welding mechanism 600 and perform welding. Thus, the working efficiency of the welding operation can be effectively improved.

[0041] It can be expected that the two conveying seats 450 can also move between different track positions in the same height direction, such as moving back and forth on a figure-eight track, rather than only being in different height positions. The specific implementation manner can be adjusted according to actual needs and will not be limited here.

[0042] In some embodiments, referring to Figure 7 , the support seat 440 is connected with a lifting cylinder 445 and can move up or down relative to the transfer track 480. When the lifting cylinder 445 drives the support seat 440 to lift and lower, the relative height between the two conveying seats 450 can be directly and effectively adjusted, thereby avoiding problems such as collision during their operation.

[0043] In some embodiments, referring to Figure 7 , there are two first linear drivers 410. One of the two first linear drivers 410 is located between the support seat 440 and the handling mechanism 700, and the other of the two first linear drivers 410 is located between the support seat 440 and the welding mechanism 600. The two first linear drivers 410 can perform conveyances between different position relationships respectively, so that the conveyances between the support seat 440 and the handling mechanism 700, and between the support seat 440 and the welding mechanism 700 can be carried out synchronously, and further improve the working efficiency.

[0044] In some embodiments, referring to Figure 4, the conveying mechanism 700 includes a second linear driver 750, and the second linear driver 750 is connected with a first clamp 710 and a second clamp 720; the second linear driver 750 can drive the first clamp 710 to reciprocate between the transfer track 480 and the first conveying track 100 / the second conveying track 200, and the second linear driver 750 can drive the welded wire mesh to move away from the transfer track 480 through the second clamp 720. After the second linear driver 750 is started, it will drive the first clamp 710 and the second clamp 720 to move together. Among them, the first clamp 710 will reciprocate between the transfer track 480 and the first conveying track 100 / the second conveying track 200, and convey the iron wire on the first conveying track 100 / the second conveying track 200 to the conveying seat 450 on the transfer track 480, so that the conveying seat 450 can drive the iron wire to the welding mechanism 600 for welding operations. After the welding operation is completed, the second clamp 720 can drive the welded wire mesh away from the conveying seat 450, so as to facilitate the subsequent next operation on the wire mesh. By using the second linear driver 750 to convey the first clamp 710 and the second clamp 720 together, the number of driving parts used in total can be effectively reduced, so it has the advantage of low cost.

[0045] It can be expected that the first clamp 710 and the second clamp 720 can be either finger cylinders or components such as negative pressure suction cups. The specific implementation manner can be adjusted accordingly according to actual needs and will not be limited here.

[0046] In some embodiments, referring to Figure 1 , one of the first conveying track 100 and the second conveying track 200 is flush with and docked to the transfer track 480. The docking effect of the transfer track 480 enables the iron wire on the track docked with it to be more conveniently conveyed to the conveying seat 450 on the transfer track 480, thereby avoiding the problem of pairing errors between iron wires caused by orientation deviation.

[0047] The technical features of the above-described embodiments can be combined arbitrarily. For the sake of brevity of description, not all possible combinations of the technical features in the above embodiments are described. However, as long as the combinations of these technical features do not conflict, they should all be considered as the scope described in this specification.

[0048] The embodiments of the present invention have been described in detail above with reference to the drawings, but the present invention is not limited to the above embodiments. Within the knowledge scope of those of ordinary skill in the art in the technical field, various changes can also be made without departing from the purpose of the present invention.

Claims

1. An iron mesh welding machine, characterized in that: include: The first conveying track (100) and the second conveying track (200) are both provided with a supporting seat (500); Two wire arranging mechanisms (300) are respectively arranged on the first conveying track (100) and the second conveying track (200), the wire arranging mechanisms (300) are used to drive a plurality of wires to move to the supporting seat (500) and arrange them in sequence, and the first conveying track (100) and the second conveying track (200) can both drive the supporting seat (500) to move; A transfer mechanism (400), wherein the first conveying track (100) and the second conveying track (200) are both capable of conveying the iron wire on the supporting seat (500) to the transfer mechanism (400), or one of the first conveying track (100) and the second conveying track (200) is capable of conveying the iron wire to the other of the first conveying track (100) and the second conveying track (200) through the transfer mechanism (400); the iron wire conveyed by the first conveying track (100) and the iron wire conveyed by the second conveying track (200) are interlaced with each other; A welding mechanism (600) is connected to the transfer mechanism (400), the first conveying track (100) or the second conveying track (200), and the welding mechanism (600) is used to weld mutually interlaced iron wires.

2. The iron mesh welding machine according to claim 1, characterized in that: The first conveying track (100) or the second conveying track (200) is located between the wire arranging mechanism (300) and the supporting seat (500); a plurality of wire receiving grooves (550) are equidistantly arranged on the supporting seat (500); and the supporting seat (500) can move to each of the wire receiving grooves (550) corresponding to the wire arranging mechanism (300) one by one.

3. The iron mesh welding machine according to claim 2, characterized in that: The wire arrangement mechanism (300) comprises a material bin (310) and a wire arrangement roller (350); an outlet (330) is provided at the bottom of the material bin (310); the wire arrangement roller (350) is rotatably mounted at the outlet (330); a wire arrangement groove is provided on the periphery of the wire arrangement roller (350); the wire arrangement groove can drive the iron wire to move out of the material bin (310).

4. The iron mesh welding machine according to claim 1, characterized in that: The transfer mechanism (400) comprises a transfer track (480), on which a conveying seat (450) is arranged; the transfer track (480) is provided with a transport mechanism (700), and the transport mechanism (700) is used to transport the iron wires on the first conveying track (100) and the second conveying track (200) to the conveying seat (450); the transfer track (480) extends to the welding mechanism (600).

5. The iron mesh welding machine according to claim 4, characterized in that: The conveying seat (450) is provided with a first wire slot group (460) and a second wire slot group (470); the first wire slot group (460) and the second wire slot group (470) both include a plurality of parallel distributed grooves (430); the first wire slot group (460) and the second wire slot group (470) are respectively located in staggered directions of the conveying seat (450).

6. The iron mesh welding machine according to claim 4, characterized in that: A first linear drive (410) is arranged on the side of the transfer track (480), and the conveying seat (450) is provided with a connecting portion (455); the first linear drive (410) is connected to a connecting cylinder (420), and the connecting cylinder (420) can be connected and fixed to the connecting portion (455) or leave the connecting portion (455); the first linear drive (410) is used to drive the conveying seat (450) to move closer to or away from the welding mechanism (600).

7. The iron mesh welding machine according to claim 6, characterized in that: The transfer track (480) is provided with a support seat (440) which can be raised and lowered. The support seat (440) can push the conveying seat (450) and drive it to rise and leave the transfer track (480); the transport mechanism (700) can drive the iron wire to move to the raised conveying seat (450).

8. The iron mesh welding machine according to claim 7, characterized in that: There are two first linear drives (410), one of which is located between the support base (440) and the transport mechanism (700), and the other of which is located between the support base (440) and the welding mechanism (600).

9. The iron mesh welding machine according to claim 4, characterized in that: The transport mechanism (700) includes a second linear drive (750), and the second linear drive (750) is connected to a first clamp (710) and a second clamp (720); the second linear drive (750) can drive the first clamp (710) to reciprocate between the transfer track (480) and the first conveying track (100) / the second conveying track (200), and the second linear drive (750) can drive the welded iron mesh to move away from the transfer track (480) through the second clamp (720).

10. The iron mesh welding machine according to claim 4, characterized in that: One of the first conveying track (100) and the second conveying track (200) is flush with and butted against the transfer track (480).

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