Portable valve quick disassembly and assembly maintenance tool
By designing portable valve quick disassembly and assembly and maintenance tools, using load-bearing pillars, load-bearing frames, load-bearing blocks and load-bearing frames, combined with drive motors and transmission shafts, the rapid disassembly and assembly of valve bolts is achieved, solving the problem of low disassembly and assembly efficiency after valve corrosion and damage in chemical environments.
Patent Information
- Application Number
- CN202422134897.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-02
- Publication Date
- 2025-06-10
- Estimated Expiration
- 2034-09-02
AI Technical Summary
Valves are susceptible to corrosion and damage during long-term transportation control in chemical industry, resulting in need of maintenance, disassembly and assembly after long-term use, but the efficiency and applicability of existing tools are low.
A portable valve quick disassembly and assembly maintenance tool is designed, including load-bearing pillars, load-bearing frames, load-bearing blocks and load-bearing frames. The rapid disassembly and assembly adjustment of valve bolts is achieved through the drive motor, drive shaft and disassembly and assembly blocks.
It realizes rapid disassembly and assembly of valve components, improves disassembly and assembly efficiency and applicability, and reduces the need for manual operation.
Smart Images

Figure CN222958554U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of auxiliary tools for valve disassembly and assembly, and more specifically, particularly relates to a portable rapid valve disassembly, assembly and repair tool. Background Art
[0002] A valve is a pipeline accessory used to open and close pipelines, control the flow direction, and adjust and control parameters of the transported medium (temperature, pressure, and flow rate). According to its functions, it can be divided into shut-off valves, check valves, regulating valves, etc. A valve is a control component in a fluid transportation system and has functions such as cutoff, regulation, diversion, prevention of backflow, pressure stabilization, flow splitting, or overflow pressure relief. Valves used in fluid control systems range from the simplest stop valves to various valves used in extremely complex automatic control systems. Among them, valves are required for material transportation in chemical plants, coal chemical industries, petrochemical industries, etc.
[0003] Based on the above, when valves are used for long-term material transportation control in chemical industries currently, the interior of the valves is prone to corrosion and damage. Therefore, after long-term use, the valves need to be overhauled, disassembled, and assembled. However, most disassembly, assembly, and repair tools require manual operation, resulting in low efficiency and applicability. Summary of the Utility Model
[0004] To solve the above technical problems, the utility model provides a portable rapid valve disassembly, assembly and repair tool to solve the problem that when valves are used for long-term material transportation control in chemical industries, the interior of the valves is prone to corrosion and damage. Therefore, after long-term use, the valves need to be overhauled, disassembled, and assembled. However, most disassembly, assembly, and repair tools require manual operation, resulting in low efficiency and applicability.
[0005] The portable rapid valve disassembly, assembly and repair tool of the utility model is achieved by the following specific technical means:
[0006] A portable rapid valve disassembly, assembly and repair tool includes a load-bearing support column, a load-bearing frame, a load-bearing support block, and a load-bearing support frame;
[0007] One end of the load-bearing support column is fixedly installed with a holding side column, a rotating support ring is fixedly installed on the side surface of the load-bearing support column, and installation chutes are opened on both sides at one end of the load-bearing support column; the load-bearing frame is slidably sleeved on one end of the load-bearing support column through the installation chutes, and a load-bearing opening is penetrated through one end of the load-bearing frame; the load-bearing support block is fixedly installed at one end of the load-bearing frame, a load-bearing side block is fixedly installed on the side surface of the load-bearing support block, a driving connecting shaft is rotatably arranged inside the load-bearing side block, a transmission support shaft is rotatably arranged inside the load-bearing support block, and the transmission support shaft is in transmission connection with the driving connecting shaft through bevel gears; the load-bearing support frame is rotatably installed on the side surface of the load-bearing support block, a locking opening is opened on the side surface of the load-bearing support frame, a rotating support groove is opened on the side surface of the load-bearing support frame, and a load-bearing shaft block is rotatably arranged inside the rotating support groove.
[0008] In at least some embodiments, the side of the bearing pillar is also provided with: a mounting side slot and a drive motor;
[0009] The installation side groove is opened on the side of the bearing support column; the driving motor is fixedly installed on the inner side of the installation side groove.
[0010] In at least some embodiments, the inner side of the rotating support ring is further provided with: a driving support shaft and a driving slot;
[0011] The driving slot is provided at one end of the driving support shaft; the driving support shaft is rotatably arranged inside the rotating support ring, and the driving support shaft is transmission-connected with the driving motor rotating shaft through a coupling, and the driving support shaft is sleeved on the outside of the driving connecting shaft through the driving slot.
[0012] In at least some embodiments, the inner side of the bearing opening is further provided with: a threaded support and a threaded clamping block;
[0013] The threaded pillar is arranged inside the bearing opening; the threaded clamping block is sleeved on the outer sides of both ends of the threaded pillar through a threaded structure.
[0014] In at least some embodiments, the two sides of the bearing support block are further provided with: a locking support block and a locking bolt;
[0015] The locking support blocks are fixedly installed on both sides of the bearing support blocks; and the locking bolts are arranged on the inner sides of the locking support blocks.
[0016] In at least some embodiments, the two sides of the bearing shaft block are also provided with: a driving side shaft and a disassembly and assembly block;
[0017] The driving side shaft is fixedly installed on the top of the bearing shaft block, and the driving side shaft is connected with the transmission support shaft through a bevel gear; the disassembly and assembly block is fixedly installed on the bottom of the bearing shaft block.
[0018] The utility model provides a portable valve quick disassembly and maintenance tool, which has the following beneficial effects:
[0019] The utility model is provided with a bearing pillar, a bearing frame, a bearing support block and a bearing support frame. The locking support block and the locking bolt can be used to lock and adjust the rotation of the bearing support block, so that the bearing pillar can vertically and horizontally position and support the whole bearing support frame. At the same time, the threaded pillar and the threaded clamping block can be used to limit and clamp the bearing frame, so that the bearing pillar can extend and support the bearing frame at a fixed distance, so that the bearing pillar and the bearing frame can support the bearing support block at a fixed angle and distance, so that the bearing pillar and the bearing frame can support the whole bearing support frame at a long distance, so that the bearing support frame can carry and disassemble the clamping block and buckle it outside the bolt of the valve. The driving motor and the driving support shaft can drive the driving connecting shaft to rotate, so that the driving connecting shaft and the transmission support shaft can drive the driving side shaft to rotate. The disassembling and assembling clamping block can disassemble and adjust the buckled bolt under the drive of the driving motor, so as to quickly disassemble and adjust the valve components. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 is a schematic structural diagram of the overall component assembly of the disassembly, assembly and maintenance tool of the utility model;
[0021] Figure 2 is a schematic structural diagram of the overall component assembly and adjustment of the disassembly, assembly and maintenance tool of the utility model;
[0022] Figure 3 is a schematic structural diagram of the overall component assembly and disassembly of the bearing pillar of the utility model;
[0023] Figure 4 is a schematic structural diagram of the overall component assembly and disassembly of the bearing frame of the utility model;
[0024] Figure 5 is a schematic structural diagram of the overall component assembly and disassembly of the bearing support block of the utility model;
[0025] Figure 6 is a schematic structural diagram of the overall component assembly and disassembly of the bearing support frame of the utility model.
[0026] REFERENCE MARKS:
[0027] 1. Bearing pillar;
[0028] 101. Holding side column; 102. Installation side groove; 103. Driving motor; 104. Rotating support ring; 1041. Driving support shaft; 1042. Driving card slot; 105. Installation sliding groove;
[0029] 2. Bearing frame;
[0030] 201. Bearing opening; 202. Threaded pillar; 203. Threaded clamping block;
[0031] 3. Bearing support block;
[0032] 301, Bearing side block; 302, Driving coupling shaft; 303, Locking support block; 304, Locking bolt; 305, Transmission support shaft;
[0033] 4. Bearing support frame;
[0034] 401, Locking opening; 402, Rotating support groove; 403, Bearing shaft block; 404, Driving side shaft; 405, Disassembly and assembly chuck. Specific embodiments
[0035] The following further describes in detail the embodiments of the present utility model in conjunction with the drawings and embodiments.
[0036] Embodiment 1: As Figures 1 to 6 shown, a portable valve quick disassembly and repair tool provided by the present utility model includes a bearing pillar 1, a bearing frame 2, a bearing support block 3 and a bearing support frame 4;
[0037] One end of the bearing pillar 1 is fixedly installed with a holding side column 101, the side of the bearing pillar 1 is fixedly installed with a rotating support ring 104, and both sides of one end of the bearing pillar 1 are provided with installation sliding grooves 105; the bearing frame 2 is slidably sleeved on one end of the bearing pillar 1 through the installation sliding grooves 105, and a bearing opening 201 is penetrated through one end of the bearing frame 2; the bearing support block 3 is fixedly installed at one end of the bearing frame 2, a bearing side block 301 is fixedly installed on the side of the bearing support block 3, a driving coupling shaft 302 is rotatably arranged inside the bearing side block 301, a transmission support shaft 305 is rotatably arranged inside the bearing support block 3, and the transmission support shaft 305 is in transmission connection with the driving coupling shaft 302 through bevel gears; the bearing support frame 4 is rotatably installed on the side of the bearing support block 3, a locking opening 401 is provided on the side of the bearing support frame 4, a rotating support groove 402 is provided on the side of the bearing support frame 4, and a bearing shaft block 403 is rotatably arranged inside the rotating support groove 402.
[0038] Embodiment 2: As Figures 3 to 6 shown, the two sides of the bearing support block 3 are further provided with: a locking support block 303 and a locking bolt 304; the locking support block 303 is fixedly installed on both sides of the bearing support block 3; the locking bolt 304 is arranged inside the locking support block 3; the two sides of the bearing shaft block 403 are further provided with: a driving side shaft 404 and a disassembly and assembly chuck 405; the driving side shaft 404 is fixedly installed at the top end of the bearing shaft block 403, and at the same time the driving side shaft 404 is in transmission connection with the transmission support shaft 305 through bevel gears; the disassembly and assembly chuck 405 is fixedly installed at the bottom end of the bearing shaft block 403; by driving the side shaft 404, the bearing shaft block 403 can be driven to rotate, so that the bearing shaft block 403 supports the disassembly and assembly chuck 405 to disassemble the valve bolt.
[0039] Embodiment 3: As Figures 2 to 5As shown, the side of the bearing support 1 is also provided with: a mounting side groove 102 and a driving motor 103; the mounting side groove 102 is opened on the side of the bearing support 1; the driving motor 103 is fixedly installed on the inner side of the mounting side groove 102; the inner side of the rotating support ring 104 is also provided with: a driving support shaft 1041 and a driving clamping groove 1042; the driving clamping groove 1042 is opened at one end of the driving support shaft 1041; the driving support shaft 1041 is rotatably arranged on the inner side of the rotating support ring 104, and the driving support shaft 1041 is driven by a coupling The device is connected to the rotating shaft of the driving motor 103, and the driving support shaft 1041 is sleeved on the outside of the driving connecting shaft 302 through the driving slot 1042; the inner side of the bearing opening 201 is also provided with: a threaded pillar 202 and a threaded clamping block 203; the threaded pillar 202 is arranged on the inner side of the bearing opening 201; the threaded clamping block 203 is sleeved on the outer side of both ends of the threaded pillar 202 through a threaded structure; the driving support shaft 1041 cooperates with the driving slot 1042 to drive the driving connecting shaft 302 to rotate.
[0040] Specific usage and function of this embodiment: When in use, the tool is held as a whole by holding the side column 101, and the bearing block 3 is locked for rotation adjustment by locking the support block 303 and cooperating with the locking bolt 304, so that the bearing pillar 1 cooperates with the bearing frame 2 to support the bearing block 3 at a fixed angle, and the bearing pillar 1 cooperates with the bearing frame 2 to support the bearing frame 4 as a whole over a long distance, and the disassembly and assembly block 405 is driven by the driving motor 103 to disassemble and assemble the buckle bolt, so that the valve can be quickly disassembled and assembled.
Claims
1. A portable valve quick disassembly and maintenance tool, comprising a bearing support (1), a bearing frame (2), a bearing support block (3) and a bearing support frame (4); A holding side column (101) is fixedly mounted on one end of the bearing support column (1), a rotating support ring (104) is fixedly mounted on the side of the bearing support column (1), and mounting grooves (105) are provided on both sides of one end of the bearing support column (1); the characteristic is that: The bearing frame (2) is slidably mounted on one end of the bearing pillar (1) through an installation slide groove (105), and a bearing opening (201) is penetrated through one end of the bearing frame (2); the bearing support block (3) is fixedly mounted on one end of the bearing frame (2), a bearing side block (301) is fixedly mounted on the side of the bearing support block (3), a driving shaft (302) is rotatably arranged inside the bearing side block (301), a transmission support shaft (305) is rotatably arranged inside the bearing support block (3), and the transmission support shaft (305) is transmission-connected to the driving shaft (302) through a bevel gear; the bearing support frame (4) is rotatably mounted on the side of the bearing support block (3), a locking opening (401) is opened on the side of the bearing support frame (4), a rotation support groove (402) is opened on the side of the bearing support frame (4), and a bearing shaft block (403) is rotatably arranged inside the rotation support groove (402).
2. A portable valve quick disassembly and maintenance tool according to claim 1, characterized in that: The side surface of the bearing support (1) is also provided with: a mounting side groove (102) and a driving motor (103); The mounting side groove (102) is opened on the side of the bearing support (1); the driving motor (103) is fixedly mounted on the inner side of the mounting side groove (102).
3. A portable valve quick disassembly and maintenance tool according to claim 2, characterized in that: The inner side of the rotating support ring (104) is also provided with: a driving support shaft (1041) and a driving slot (1042); The driving slot (1042) is provided at one end of the driving support shaft (1041); the driving support shaft (1041) is rotatably arranged inside the rotating support ring (104); the driving support shaft (1041) is connected to the rotating shaft of the driving motor (103) through a coupling, and the driving support shaft (1041) is sleeved on the outside of the driving connecting shaft (302) through the driving slot (1042).
4. A portable valve quick disassembly and maintenance tool according to claim 1, characterized in that: The inner side of the bearing opening (201) is also provided with: a threaded support (202) and a threaded clamping block (203); The threaded pillar (202) is arranged inside the bearing opening (201); the threaded clamping block (203) is sleeved on the outer sides of both ends of the threaded pillar (202) through a threaded structure.
5. The portable valve quick disassembly and maintenance tool according to claim 1, characterized in that: The two sides of the bearing support block (3) are also provided with: a locking support block (303) and a locking bolt (304); The locking support block (303) is fixedly mounted on both sides of the bearing support block (3); and the locking bolt (304) is arranged on the inner side of the locking support block (303).
6. A portable valve quick disassembly and maintenance tool according to claim 1, characterized in that: The two sides of the bearing shaft block (403) are also provided with: a driving side shaft (404) and a disassembly and assembly block (405); The driving side shaft (404) is fixedly mounted on the top of the bearing shaft block (403), and the driving side shaft (404) is transmission-connected with the transmission support shaft (305) through a bevel gear; the disassembly and assembly block (405) is fixedly mounted on the bottom of the bearing shaft block (403).