Cutting main roller with water cooling structure

By designing a cutting main roller with a water-cooled structure in the cutting roller, the problem of decreasing accuracy and shortening of life caused by heat of the metal wheel body is solved, and a longer service life and higher accuracy are achieved, which is suitable for high-speed production environments.

CN222958920UActive Publication Date: 2025-06-10WUXI WYNN PRECISION MASCH CO LTD
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Patent Information

Application Number
CN202421677748.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-16
Publication Date
2025-06-10
Estimated Expiration
2034-07-16

AI Technical Summary

Technical Problem

The existing cutting rollers generate heat during long-term operation of the metal wheel body, resulting in a decrease in accuracy and a shortened life.

Method used

A cutting main roller with a water-cooled structure is designed, including a cooling roller and a spiral cavity. The cooling roller and the bobbin are interposed with interference, and the connection between the bobbin and the end cap is reinforced by bevel welding.

Benefits of technology

The workpiece temperature is stably controlled through the water-cooled structure, extending the service life, improving the accuracy and consistency of repeated positioning, reducing production costs, and suitable for high speeds.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a cutting main roller with a water cooling structure, which comprises a cooling roller, two ends of the cooling roller are respectively provided with a shaft head in a matching way, the cooling roller is assembled in a cylinder pipe, two ends of the cylinder pipe are respectively matched with an end cover, and the cooling roller is provided with a spiral inner cavity for water cooling; the cooling roller is provided with the spiral groove water path, the temperature of a workpiece can be stabilized, and therefore the cooling roller is long in service life, convenient to disassemble and assemble, high in repeated positioning accuracy, high in consistency, light in weight, good in mechanical performance and suitable for high rotating speed, production efficiency is greatly improved, and manufacturing cost is reduced.
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Description

Technical Field

[0001] The utility model relates to a cutting roller, in particular to a main cutting roller with a water cooling structure. Background Art

[0002] In the photovoltaic industry, diamond wire multi-wire cutting machines are used, and the main cutting rollers of diamond wire multi-wire cutting are installed in pairs on the multi-wire cutting machine for cutting and processing silicon wafers.

[0003] Currently, the structure of the main roller on the market is that the end caps at both ends are welded to the cylinder body. The cylinder body is made of all metal, with a large weight. When the rotation speed is high during use and the use time increases, the cylinder body is prone to deformation, and the concentric accuracy of the conical surface and the outer circle will be weakened, thus affecting the service life of the main roller. The large weight makes the disassembly and installation time-consuming and laborious, increasing the production cost and greatly reducing the practicability of the device. When the cutting roller operates for a long time, the metal wheel body generates heat, resulting in a decrease in accuracy and a shortening of the service life. Summary of the Utility Model

[0004] The utility model provides a main cutting roller with a water cooling structure to overcome the defects that when the cutting roller operates for a long time, the metal wheel body generates heat, resulting in a decrease in accuracy and a shortening of the service life in the prior art.

[0005] In order to solve the above technical problems, the utility model provides the following technical solutions:

[0006] The utility model discloses a main cutting roller with a water cooling structure, which includes a cooling roller. Axle heads are respectively and cooperatively installed at both ends of the cooling roller. The cooling roller is assembled in a tube. Both ends of the tube are respectively cooperated with end caps. A spiral inner cavity for water cooling is arranged on the cooling roller.

[0007] Furthermore, the connection parts between both sides of the tube and the end caps are strengthened by groove welding.

[0008] Furthermore, the cooling roller and the tube are assembled by interference fit.

[0009] Furthermore, both ends of the tube and the end caps are in interference fit.

[0010] The beneficial effects achieved by the utility model are as follows: The cooling roller is provided with a spiral groove water path, which can stabilize the temperature of the workpiece, thereby prolonging its service life, facilitating disassembly and installation, having high repeat positioning accuracy, strong consistency, light weight, good mechanical properties, being applicable to high rotation speeds, greatly improving production efficiency, and reducing manufacturing costs. Brief Description of the Drawings

[0011] The drawings are used to provide further understanding of the utility model and constitute a part of the specification. Together with the embodiments of the utility model, they are used to explain the utility model and do not constitute a limitation to the utility model. In the drawings:

[0012] Figure 1 is the explosion schematic diagram of the present utility model;

[0013] Figure 2 is the assembly schematic diagram of the present utility model.

[0014] In the figure: 1, bobbin; 2, shaft head; 3, end cover; 4, cooling roller; 5, spiral inner cavity. Specific embodiments

[0015] The preferred embodiments of the present utility model will be described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are only for the purpose of illustration and explanation of the present utility model, and are not used to limit the present utility model.

[0016] Embodiment 1

[0017] As Figure 1-2 shown, a cutting main roller with a water-cooling structure includes a cooling roller 4. Shaft heads 2 are respectively and cooperatively installed at both ends of the cooling roller 4. The cooling roller 4 is assembled in the bobbin 1. Both ends of the bobbin 1 are respectively cooperated with the end cover 3. A spiral inner cavity 5 for water cooling is provided on the cooling roller 4.

[0018] The connection between both sides of the bobbin 1 and the end cover 3 is strengthened by groove welding.

[0019] The cooling roller 4 and the bobbin 1 are assembled by interference fit.

[0020] Both ends of the bobbin 1 and the end cover 3 are in interference fit.

[0021] Assembly process: 1. Interference-fit the cooling roller 4 inside the bobbin 1; 2. Then respectively install the shaft heads 2 on both sides at both ends of the cooling roller 4 and make the end faces flush; 3. Then interference-fit the end covers 3 at both ends on both ends of the bobbin 1; 4. Strengthen the workpiece structure by seam groove welding; 5. Control its accuracy by machining process after assembly; 6. Apply coating and slotting after the assembly is completed.

[0022] This product is used in the slicing equipment of the photovoltaic industry.

[0023] It should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention. The terms used in the description of this application are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to this application. For the convenience of description, the dimensions of the various parts shown in the drawings are not drawn in actual proportional relationship. Technologies, methods, and devices known to those of ordinary skill in the relevant art may not be discussed in detail, but where appropriate, such technologies, methods, and devices should be regarded as part of the authorization specification. In all the examples shown and discussed here, any specific value should be construed as merely exemplary and not as a limitation. Therefore, other examples of the exemplary embodiments may have different values. It should be noted that similar reference numerals and letters denote similar items in the following drawings. Therefore, once an item is defined in one drawing, it does not need to be further discussed in subsequent drawings.

[0024] It should be noted that the terms "first", "second", etc. in the description and claims of this application are used to distinguish similar objects and are not used to describe a specific order or sequence. It should be understood that such data can be interchanged under appropriate circumstances so that the embodiments of this application can be implemented in an order other than those illustrated or described here, and the objects distinguished by "first", "second", etc. are generally of the same type and do not limit the number of objects. For example, the first object can be one or multiple. In addition, "and / or" in the description and claims means at least one of the connected objects, and the character " / " generally indicates an "or" relationship between the associated objects before and after.

[0025] It should be noted that in the description of this application, the orientation or positional relationships indicated by the orientation words such as "front, back, up, down, left, right", "horizontal, vertical, perpendicular, horizontal" and "top, bottom" are usually based on the orientation or positional relationships shown in the drawings. It is only for the convenience of describing this application and simplifying the description. Without contrary instructions, these orientation words do not indicate and imply that the devices or elements referred to must have a specific orientation or be constructed and operated in a specific orientation. Therefore, it cannot be understood as a limitation on the protection scope of this application; the orientation words "inside, outside" refer to the inside and outside relative to the contour of each component itself.

Claims

1. A cutting main roller with a water cooling structure, characterized in that: It comprises a cooling roller, both ends of which are respectively equipped with shaft heads, the cooling roller is assembled in a bobbin, both ends of the bobbin are respectively matched with end covers, and a spiral inner cavity for water cooling is opened on the cooling roller.

2. The main cutting roller with a water cooling structure according to claim 1, characterized in that: The joints between the two sides of the bobbin and the end cover are reinforced by groove welding.

3. The main cutting roller with a water cooling structure according to claim 1, characterized in that: The cooling roller and the bobbin are fitted with interference fit.

4. The main cutting roller with a water cooling structure according to claim 1, characterized in that: Both ends of the bobbin are interference fit with the end caps.