Floating knife rest for cleaning surface of carbon block

By designing a floating tool holder for surface cleaning of carbon blocks using floating oil cylinders and elastic compression mechanisms, the problems of poor cleaning effects and tool damage in the prior art are solved, and a more efficient surface cleaning effect of carbon blocks is achieved.

CN222958933UActive Publication Date: 2025-06-10SHANDONG DESHENG ROBOT CO LTD
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Patent Information

Application Number
CN202421813669.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-30
Publication Date
2025-06-10
Estimated Expiration
2034-07-30

AI Technical Summary

Technical Problem

Existing carbon block cleaning tools mostly use fixed scrapers, which is difficult to adapt to the differences in the adhesion of rubber particles after calcination of carbon blocks, resulting in poor cleaning results or damage to the tool and carbon block.

Method used

A floating knife holder for surface cleaning of carbon blocks was designed, using a floating oil cylinder and an elastic compression mechanism to ensure that the scraper always applies appropriate extrusion pressure to the surface of carbon blocks, and automatically adapts to the deformation and dimensional errors of carbon blocks.

Benefits of technology

More effective cleaning of rubber particles and scum is achieved, avoiding the problems of insufficient or excessive cutting force, ensuring the cleanliness of the surface of the carbon block and the safety of the tool.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of anode carbon block production, in particular to a floating knife rest for carbon block surface cleaning, which comprises a knife rest and a knife rest fixing frame, a first end of the knife rest is connected with a first end of the knife rest fixing frame through a rotating hinged support, and a second end of the knife rest is connected with a second end of the knife rest fixing frame through a floating oil cylinder. The knife rest comprises a fixed seat and a plurality of scraper assemblies fixed on the fixed seat, and each scraper assembly comprises a connecting seat, a scraper and an elastic pressing mechanism. During working, the scraper can always keep extrusion force on the surface of a carbon block by adjusting the oil cylinder according to adhesive particle adhesion conditions, cutting strength is guaranteed, deformation and size errors after roasting of the carbon block are automatically adapted through the arrangement of the elastic pressing mechanism, certain pressure is generated on the surface of the carbon block, and the carbon block is prevented from being scraped. Colloidal particles and scum can be scratched more easily, and carbon blocks are not scratched.
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Description

Technical Field

[0001] The utility model relates to the technical field of anode carbon block production, in particular to a floating tool holder for cleaning the surface of carbon blocks. Background Technique

[0002] During the baking process of carbon blocks, some rubber particles are filled to protect the carbon blocks. After baking, the rubber particles will adhere to the surface of the carbon blocks, forming a large amount of slag. Before using the carbon blocks, it is necessary to thoroughly clean the slag on the surface of the carbon blocks to prevent the slag from falling off during the subsequent electrolysis use process.

[0003] At present, most of the carbon block cleaning tools adopt fixed scraper groups. Since the carbon blocks may have the situation of rubber particle adhesion and the difference in adhesion force after baking, during the carbon block cleaning process, there may be insufficient cutting force resulting in poor cleaning effect or excessive cutting, causing damage to the tools and carbon blocks.

[0004] Therefore, it is necessary to propose an improvement to overcome the defects of the prior art. Content of the Utility Model

[0005] The purpose of the utility model is to solve the problems in the prior art and provide a floating tool holder for cleaning the surface of carbon blocks.

[0006] The technical solution of the utility model is as follows:

[0007] A floating tool holder for cleaning the surface of carbon blocks includes a tool holder and a tool holder fixing frame. The first end of the tool holder is connected to the first end of the tool holder fixing frame through a rotating hinge seat, and the second end of the tool holder is connected to the second end of the tool holder fixing frame through a floating oil cylinder. The tool holder includes a fixed seat and a plurality of scraper assemblies fixed on the fixed seat. The scraper assembly includes a connecting seat, a scraper and an elastic pressing mechanism. One end of the connecting seat is hinged to the fixed seat, the other end of the connecting seat is connected to the elastic pressing mechanism, the scraper is fixed at one end of the connecting seat close to the elastic pressing mechanism, and the elastic pressing mechanism includes a second bolt and a compression spring sleeved outside the second bolt. One end of the second bolt is connected to the connecting seat, and the other end of the second bolt is connected to the fixed seat. By extending the floating oil cylinder, it is ensured that the scraper assembly always exerts a squeezing force on the surface of the carbon block, ensuring the cleaning force and cleaning effect. Through the setting of the elastic pressing mechanism, it automatically adapts to the deformation and dimensional error of the carbon block after baking, and generates a certain pressure on the surface of the carbon block, making it easier to scrape off the rubber particles and floating slag without scratching the carbon block.

[0008] Optionally, the scraper assembly further includes a second hinge seat and a compression spring seat provided on the fixed seat. The connecting seat is hinged to the second hinge seat. The compression spring seat is provided with a threaded hole for mating with the second bolt. One end of the second bolt is threadedly connected to the compression spring seat. A first compression bolt and a second compression bolt are passed through the fixed seat. One end of the first compression bolt is connected to the second hinge seat, and one end of the second compression bolt is connected to the compression spring seat. The fixed seat and the second hinge seat are connected by a first connecting bolt, and the fixed seat and the compression spring seat are connected by a second connecting bolt. According to the size of the carbon block, by adjusting the first compression bolt and the second compression bolt, the distances between the second hinge seat and the compression spring seat and the carbon block can be adjusted, so as to adjust the compression amount of the scraper on the carbon block.

[0009] Optionally, rollers are provided on the connecting seat, and the rollers are fixed to the connecting seat through a rotating shaft. The rollers can rotate around the rotating shaft to ensure the machining accuracy and quality.

[0010] Optionally, a scraper fixing seat is fixed to one end of the connecting seat close to the elastic pressing mechanism, and the scraper is fixed to the scraper fixing seat through a first bolt. The scraper is a consumable, and the scraper is fixed to the scraper fixing seat through a first bolt, which is convenient for quick replacement.

[0011] Optionally, the first end of the floating oil cylinder is connected to the second end of the tool rest fixing frame through a first hinge seat, and the second end of the floating oil cylinder is connected to the fixed seat through a first hinge seat.

[0012] Optionally, the first hinge seat includes two first side plates, the two first side plates are welded to the first bottom plate, a first rotating shaft is passed through the two first side plates, an oil-free bushing is arranged around the first rotating shaft between the first rotating shaft and the first side plates, first baffles are respectively arranged at both ends of the first rotating shaft, the two first baffles are respectively in contact with the outer sides of the two first side plates, two first pin shafts are symmetrically arranged on the first bottom plate, the two first pin shafts are respectively located outside the two first side plates, and first pin stops are arranged on both of the two first pin shafts.

[0013] Optionally, the rotating hinge seat includes an upper hinge seat and a lower hinge seat. The upper hinge seat includes a T-shaped plate, two second pin shafts are symmetrically arranged on the T-shaped plate from left to right, and second pin stops are arranged on both of the two second pin shafts. The lower hinge seat includes two second side plates and a second bottom plate, two second pin shafts are symmetrically arranged on the second bottom plate, the two second pin shafts are respectively located outside the two second side plates, and second pin stops are arranged on both of the two second pin shafts. The upper hinge seat and the lower hinge seat are rotationally connected through a second rotating shaft, a second bushing is arranged around the second rotating shaft between the second rotating shaft and the upper hinge seat and the lower hinge seat, and second baffles are respectively arranged at both ends of the second rotating shaft.

[0014] Optionally, a bracket is fixedly connected to one side of the tool rest fixing frame close to the floating oil cylinder, a photoelectric sensor is arranged on the bracket, and a detection plate corresponding to the photoelectric sensor is arranged on the tool rest for in-place detection of the floating oil cylinder.

[0015] The beneficial effects of the present utility model are as follows:

[0016] For the floating tool holder for cleaning the surface of carbon blocks of the present utility model, during operation, the cutting force can be ensured by adjusting the oil cylinder according to the adhesion of rubber particles. The rotating hinge seat supports the tool holder to rotate around the position of the rotating shaft, so that the scraping knife always maintains a pressing force on the surface of the carbon block. Through the generated frictional force, the rubber particles and floating slag on the surface of the carbon block are scraped off to ensure the product quality. Through the setting of the elastic pressing mechanism, it automatically adapts to the deformation and dimensional error after the carbon block is baked, and generates a certain pressure on the surface of the carbon block, making it easier to scrape off the rubber particles and floating slag without scratching the carbon block. Description of the Drawings

[0017] Figure 1 is the front view of the overall structure of the present utility model;

[0018] Figure 2 is the right view of the overall structure of the present utility model;

[0019] Figure 3 is the top view of the overall structure of the present utility model;

[0020] Figure 4 is the schematic diagram of the structure of the scraping knife assembly of the present utility model;

[0021] Figure 5 is the schematic diagram of the structure of the floating oil cylinder of the present utility model;

[0022] Figure 6 is of the present utility model Figure 5 Cross-sectional view taken along line A-A;

[0023] Figure 7 is the schematic diagram of the structure of the rotating hinge seat of the present utility model;

[0024] Figure 8 is of the present utility model Figure 7 Cross-sectional view taken along line B-B.

[0025] Among them, 1. Turret fixing bracket; 2. Welding plate; 3. Bracket; 4. Photoelectric inductor; 5. Detection plate; 6. Floating oil cylinder; 601. First hinge seat; 6011. First side plate; 6012. First rotating shaft; 6013. First baffle; 6014. Oil-free bushing; 6015. First pin shaft; 6016. First pin stop; 6017. First bottom plate; 7. Rotating hinge seat; 701. Second pin shaft; 702. T-shaped plate; 703. Second pin stop; 704. Second baffle; 705. Second rotating shaft; 706. Second bushing; 707. Second side plate; 708. Second bottom plate; 8. Turret; 801. First pressing bolt; 802. Fixed seat; 803. Second hinge seat; 804. Connecting seat; 805. Roller; 806. Rotating shaft; 807. Scraper; 808. First bolt; 809. Scraper fixing seat; 810. Second bolt; 811. Compression spring; 812. Compression spring seat; 813. Second pressing bolt; 814. Second connecting bolt; 815. First connecting bolt. Detailed implementation mode

[0026] In order to make the technical means, technical features, utility model purpose and technical effects achieved by the present utility model easy to understand, the present utility model will be further described below with reference to specific drawings.

[0027] As Figure 1-3 shown, a floating turret for cleaning the surface of carbon blocks of the present utility model includes a turret 8 and a turret fixing bracket 1. The first end of the turret 8 is connected to the first end of the turret fixing bracket 1 through a rotating hinge seat 7. The second end of the turret 8 and the second end of the turret fixing bracket 1 are connected through a floating oil cylinder 6. A bracket 3 is fixedly connected to one side of the turret fixing bracket 1 close to the floating oil cylinder 6. A photoelectric inductor 4 is arranged on the bracket 3. A detection plate 5 corresponding to the photoelectric inductor 4 is arranged on the turret 8. A welding plate 2 is fixed on the turret fixing bracket 1. The floating turret of the present utility model is welded to the carbon block cleaning mechanism through the welding plate 2.

[0028] As Figure 4As shown, the tool rest 8 includes a fixed seat 802 and a plurality of scraping blade assemblies fixed on the fixed seat 802. The scraping blade assembly includes a connecting seat 804, a scraping blade 807 and an elastic pressing mechanism. One end of the connecting seat 804 is hinged to the fixed seat 802 through a second hinge seat 803. The other end of the connecting seat 804 is connected to the elastic pressing mechanism. The scraping blade 807 is fixed to one end of the connecting seat 804 close to the elastic pressing mechanism. The elastic pressing mechanism includes a second bolt 810, a compression spring seat 812, and a compression spring 811 sleeved outside the second bolt 810. The compression spring seat 812 is provided with a threaded hole matching the second bolt 810. One end of the second bolt 810 is threadedly connected to the compression spring seat 812, and the other end of the second bolt 810 is connected to the connecting seat 804. A first pressing bolt 801 and a second pressing bolt 813 are passed through the fixed seat 802. One end of the first pressing bolt 801 is connected to the second hinge seat 803, and one end of the second pressing bolt 813 is connected to the compression spring seat 812. The fixed seat 802 and the second hinge seat 803 are connected through a first connecting bolt 815, and the fixed seat 802 and the compression spring seat 812 are connected through a second connecting bolt 814. According to the size of the carbon block, by adjusting the first pressing bolt 801 and the second pressing bolt 813, the distances between the second hinge seat 803 and the compression spring seat 812 and the carbon block can be adjusted, so as to adjust the pressing amount of the scraping blade 807 on the carbon block.

[0029] A roller 805 is arranged on the connecting seat 804. The roller 805 is fixed on the connecting seat 804 through a rotating shaft 806. The roller 805 can rotate around the rotating shaft 806 to ensure the machining accuracy and quality.

[0030] A scraping blade fixing seat 809 is fixed to one end of the connecting seat 804 close to the elastic pressing mechanism. The scraping blade 807 is fixed to the scraping blade fixing seat 809 through a first bolt 808. The scraping blade 807 is a consumable. The scraping blade 807 is fixed to the scraping blade fixing seat 809 through the first bolt 808, which is convenient for quick replacement.

[0031] The cylinder body of the floating oil cylinder 6 is connected to the second end of the tool rest fixing frame 1 through a first hinge seat 601, and the piston rod of the floating oil cylinder 6 is connected to the fixed seat 802 through a first hinge seat 601.

[0032] As Figure 6As shown, the first hinge base 601 includes two first side plates 6011, which are welded to the first bottom plate 6017. The first rotating shaft 6012 passes through the two first side plates 6011. An oil-free bushing 6014 is arranged around the first rotating shaft 6012 between the first rotating shaft 6012 and the first side plates 6011. First baffles 6013 are respectively arranged at both ends of the first rotating shaft 6012, and the two first baffles 6013 are respectively in contact with the outer sides of the two first side plates 6011. Two first pin shafts 6015 are symmetrically arranged on the first bottom plate 6017, and the two first pin shafts 6015 are respectively located outside the two first side plates 6011. First pin stops 6016 are arranged on both of the two first pin shafts 6015.

[0033] As Figure 7 and 8 shown, the rotating hinge base 7 includes an upper hinge base and a lower hinge base. The upper hinge base includes a T-shaped plate 702. Two second pin shafts 701 are symmetrically arranged on the left and right of the T-shaped plate 702. Second pin stops 703 are arranged on both of the two second pin shafts 701. The lower hinge base includes two second side plates 707 and a second bottom plate 708. Two second pin shafts 701 are symmetrically arranged on the second bottom plate 708, and the two second pin shafts 701 are respectively located outside the two second side plates 707. Second pin stops 703 are arranged on both of the two second pin shafts 701. The upper hinge base and the lower hinge base are rotationally connected through a second rotating shaft 705. A second bushing 706 is arranged around the second rotating shaft 705 between the second rotating shaft 705 and the upper hinge base and the lower hinge base. Second baffles 704 are respectively arranged at both ends of the second rotating shaft 705.

[0034] During operation, the floating oil cylinders 6 on the floating tool holders on both sides of the carbon block are fully extended. The rotating hinge base 7 supports the tool holder 8 to rotate around the position of the second rotating shaft 705. At this time, the floating oil cylinders 6 are in a pressure-holding state to ensure that when the carbon block passes through the channel, the scraping knife 807 always exerts a squeezing force on the surface of the carbon block. Through the generated frictional force, the rubber particles and scum on the surface of the carbon block are scraped off. To ensure the smooth passage of the carbon block, when the carbon block is stuck or jammed, the floating oil cylinders 6 will fully retract, and an external force is applied to adjust the carbon block to ensure the normal operation of the equipment.

[0035] Before operation, by adjusting the second bolt 810, the compression spring 811 has a certain pre-tightening force, so that the scraping knife 807 has a pre-tightening pressure on the carbon block, making it easier to scrape off the rubber particles and scum. During operation, the second hinge base 803 and the compression spring seat 812 will be adjusted according to the size of the carbon block and the pressing amount of the scraping knife 807 on the carbon block by the first connecting bolt 815, the second connecting bolt 814, the first pressing bolt 801, and the second pressing bolt 813 connected to the tool holder 8.

[0036] The above is only a preferred embodiment of the present utility model and is not intended to limit the scope of implementation of the present utility model. That is, all equivalent changes and modifications made to the content within the scope of the patent application of the present utility model shall fall within the technical scope of the present utility model.

Claims

1. A floating tool holder for cleaning the surface of a carbon block, characterized in that: The present invention comprises a tool holder (8) and a tool holder fixing frame (1), wherein the first end of the tool holder (8) is connected to the first end of the tool holder fixing frame (1) via a rotating hinge seat (7), and the second end of the tool holder (8) is connected to the second end of the tool holder fixing frame (1) via a floating oil cylinder (6). The tool holder (8) comprises a fixing seat (802) and a plurality of scraper assemblies fixed on the fixing seat (802), wherein the scraper assemblies comprise a connecting seat (804), a scraper (807) and an elastic pressing mechanism, wherein the connecting seat (804) and the scraper (807) are connected to each other. One end of the seat (804) is hinged on the fixed seat (802), the other end of the connecting seat (804) is connected to the elastic clamping mechanism, the scraper (807) is fixed to one end of the connecting seat (804) close to the elastic clamping mechanism, the elastic clamping mechanism includes a second bolt (810) and a compression spring (811) sleeved outside the second bolt (810), one end of the second bolt (810) is connected to the connecting seat (804), and the other end of the second bolt (810) is connected to the fixed seat (802).

2. A floating tool holder for cleaning the surface of carbon blocks according to claim 1, characterized in that: The scraper assembly also includes a second hinge seat (803) and a compression spring seat (812) arranged on the fixed seat (802); the connecting seat (804) is hinged to the second hinge seat (803); a threaded hole matching the second bolt (810) is provided on the compression spring seat (812); one end of the second bolt (810) is threadedly connected to the compression spring seat (812); a first clamping bolt (801) and a second clamping bolt (813) are passed through the fixed seat (802); one end of the first clamping bolt (801) is connected to the second hinge seat (803); one end of the second clamping bolt (813) is connected to the compression spring seat (812); the fixed seat (802) and the second hinge seat (803) are connected by a first connecting bolt (815); and the fixed seat (802) and the compression spring seat (812) are connected by a second connecting bolt (814).

3. A floating tool holder for cleaning the surface of carbon blocks according to claim 1 or 2, characterized in that: The connecting seat (804) is provided with a roller (805), and the roller (805) is fixed to the connecting seat (804) via a rotating shaft (806).

4. The floating tool holder for cleaning the surface of carbon blocks according to claim 1, characterized in that: A scraper fixing seat (809) is fixed to one end of the connection seat (804) close to the elastic pressing mechanism, and the scraper (807) is fixed to the scraper fixing seat (809) via a first bolt (808).

5. The floating tool holder for cleaning the surface of carbon blocks according to claim 1, characterized in that: The first end of the floating oil cylinder (6) is connected to the second end of the tool holder fixing frame (1) via a first hinge seat (601), and the second end of the floating oil cylinder (6) is connected to the fixing seat (802) via the first hinge seat (601).

6. A floating tool holder for cleaning the surface of carbon blocks according to claim 5, characterized in that: The first hinge seat (601) comprises two first side plates (6011), the two first side plates (6011) are welded to the first bottom plate (6017), the first rotating shaft (6012) is passed through the two first side plates (6011), an oil-free bushing (6014) is arranged around the first rotating shaft (6012) between the first rotating shaft (6012) and the first side plate (6011), first baffles (6013) are respectively arranged at both ends of the first rotating shaft (6012), the two first baffles (6013) are respectively in contact with the outer sides of the two first side plates (6011), two first pin shafts (6015) are symmetrically arranged on the first bottom plate (6017), the two first pin shafts (6015) are respectively located on the outer sides of the two first side plates (6011), and the two first pin shafts (6015) are both provided with a first pin stopper (6016).

7. The floating tool holder for cleaning the surface of carbon blocks according to claim 1, characterized in that: The rotating hinge seat (7) comprises an upper hinge seat and a lower hinge seat, the upper hinge seat comprises a T-shaped plate (702), two second pin shafts (701) are symmetrically arranged on the T-shaped plate (702), and the two second pin shafts (701) are both provided with a second pin stopper (703), the lower hinge seat comprises two second side plates (707) and a second bottom plate (708), two second pin shafts (701) are symmetrically arranged on the second bottom plate (708), and the two second pin shafts (701) are respectively located on the outer sides of the two second side plates (707), the upper hinge seat and the lower hinge seat are rotatably connected via a second rotating shaft (705), a second bushing (706) is arranged around the second rotating shaft (705) between the second rotating shaft (705) and the upper hinge seat and the lower hinge seat, and second stoppers (704) are respectively provided at both ends of the second rotating shaft (705).

8. A floating tool holder for cleaning the surface of a carbon block according to claim 1, 2, 4, 5, 6 or 7, characterized in that: A bracket (3) is fixedly connected to the tool holder fixing frame (1) on one side close to the floating oil cylinder (6), a photoelectric sensor (4) is arranged on the bracket (3), and a detection plate (5) is arranged on the tool holder (8) corresponding to the photoelectric sensor (4).