Stable feeding device for PVC (polyvinyl chloride) pipe dry blend

By designing a stable discharge device for dry mixing of PVC pipes, using the mixing effect of the mixing rod and cutting blade and the design of the cutting mechanism, the problem of unsatisfactory mixing effect of PVC pipes in the prior art is solved, and the stable and uniform discharge of materials is achieved, and the production efficiency and product quality are improved.

CN222958942UActive Publication Date: 2025-06-10GKBM XIANYANG PIPELINE TECH
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Patent Information

Application Number
CN202421718799.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-19
Publication Date
2025-06-10
Estimated Expiration
2034-07-19

AI Technical Summary

Technical Problem

The existing PVC pipe raw material mixing mixer automatic cutting device has not ideal effect on the mixing of PVC pipe materials, and there is room for improvement.

Method used

A stable discharge device for dry mixing of PVC pipes is designed, including a hopper, a raw material mixture mechanism for PVC pipe forming and a discharge mechanism. The mixing rod and cutting blade are driven by the motor to mix the dry mix in the hopper to prevent the material from being layered, and the material is uniform and stable through the cutting mechanism.

Benefits of technology

It effectively prevents material layering, ensures the stable and uniform discharge of PVC pipes, and improves production efficiency and product quality.

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Abstract

The utility model discloses a stable blanking device for PVC (polyvinyl chloride) pipe dry blend, which comprises a hopper, a PVC pipe forming raw material mixing mechanism and a blanking mechanism, the hopper, the PVC pipe forming raw material mixing mechanism and the blanking mechanism are respectively arranged at the top of a base, the blanking mechanism is communicated with the bottom of the hopper, and the hopper is arranged on the base. Part of components of the PVC pipe forming raw material mixing mechanism rotate in the hopper; wherein the hopper is fixedly connected to the top of the base, the top of the hopper is symmetrically provided with the cover plates through bolts, one of the cover plates is provided with the filling port, the PVC pipe forming raw material mixing mechanism is arranged, and the motor I is used for driving the cutting blade to rotate, so that dry-mixed materials with different densities and granularities are fully mixed in the hopper; the material layering phenomenon is effectively prevented, the feeding mechanism is used in cooperation with the discharging mechanism, the first motor of the feeding mechanism continuously stirs the dry mixed materials in the hopper, and it is guaranteed that the materials evenly and stably flow out in the discharging process.
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Description

Technical Field

[0001] The utility model relates to the technical field of PVC pipe mixing, in particular to a stable feeding device for dry mixed materials of PVC pipes. Background Technique

[0002] PVC mixing is a process of mixing PVC resin with other additives in a certain proportion, and making them evenly dispersed through means such as stirring and grinding to produce materials that meet production requirements. This process is one of the main contents of plastic engineering, involving the mixing of synthetic resin and required plastic additives to prepare a compounding material (or molding compound) suitable for processing. The purpose is to improve the overall quality of PVC products, including automotive parts, household appliance parts, electronic and electrical parts, etc., and form a professional and serialized processing raw material supply system.

[0003] The patent document with the publication number of CN213674907U discloses an automatic feeding device for a PVC pipe raw material mixing blender, including a device main body and a storage barrel. Two storage barrels arranged horizontally at equal distances are fixedly connected to the top end of the device main body. A control switch is fixedly connected to the left side surface of the device main body through a nut. A discharge pipe is embedded in the lower part of the right side surface of the device main body. A heating plate is embedded in the upper part of the inner part of the device main body. A support plate is fixedly connected to the middle part of the inner wall of the device main body. A feed hopper is embedded in the top end of the storage barrel. A perspective window is embedded in the front surface of the storage barrel. An electromagnetic valve is fixedly connected to the bottom end of the storage barrel through a nut. A first motor is fixedly connected to the left side of the bottom end of the discharge pipe. A second motor is fixedly connected to the bottom end of the support plate through a nut. The rotating output end of the second motor penetrates through the support plate and stirring blades arranged vertically at equal distances are fixedly connected to the left and right sides of it.

[0004] Although the above-mentioned automatic feeding device for a PVC pipe raw material mixing blender can solve corresponding technical problems, it is found in the process of use that its mixing effect on PVC pipe materials is not ideal and there is still room for improvement.

[0005] Therefore, a stable feeding device for dry mixed materials of PVC pipes is proposed. Content of the Utility Model

[0006] The purpose of the utility model is to provide a stable feeding device for dry mixed materials of PVC pipes to solve the problems raised in the above background technique.

[0007] In order to achieve the above purpose, the main technical solutions adopted by the utility model include:

[0008] A stable feeding device for dry mixed materials of PVC pipes, including:

[0009] A hopper, a mixing mechanism for PVC pipe forming raw materials, and a feeding mechanism. The hopper, the mixing mechanism for PVC pipe forming raw materials, and the feeding mechanism are respectively arranged on the top of the base. The feeding mechanism is communicated with the bottom of the hopper, and some components of the mixing mechanism for PVC pipe forming raw materials rotate in the hopper;

[0010] Among them, the hopper is fixedly connected to the top of the base. The top of the hopper is symmetrically installed with cover plates through bolts, and a filling port is opened on one of the cover plates.

[0011] As a preferred technical solution, the mixing mechanism for PVC pipe forming raw materials includes a column. The column is fixedly connected to the top of the base. A screw rod is rotatably connected to the middle of the column. A support block is screwed on the surface of the screw rod. The support block is slidably connected in the column. One end of the support block is installed with a motor I. The end of the output shaft of the motor I is fixedly connected with a stirring rod. The end of the stirring rod extends into the hopper. A slot is opened at the end of the stirring rod, and a cutting blade is inserted into the slot.

[0012] As a preferred technical solution, insertion holes are opened at the ends of the stirring rod and the cutting blade. A pin is inserted into the insertion holes of the stirring rod and the cutting blade. A spring is sleeved on the surface of the pin. The two ends of the spring are respectively fixedly connected with the stirring rod and the head of the pin.

[0013] As a preferred technical solution, one end of the screw rod penetrates through the column and is installed with a gear I. The gear I meshes with a gear II. The gear II is installed on the output shaft of a stepping motor. The stepping motor is fixed on one side of the column.

[0014] As a preferred technical solution, the feeding mechanism includes a discharging screw rod. The discharging screw rod rotates in a groove body on the top of the base. The groove body is communicated with the bottom of the hopper. One end of the discharging screw rod penetrates through the base and is fixedly connected to the end of the output shaft of a motor II. The motor II is fixedly installed on the base.

[0015] As a preferred technical solution, a discharging port is arranged at one end of the base. The discharging port is communicated with the groove body. An insertion plate is inserted into the discharging port. The insertion plate is inserted between the groove body and the hopper.

[0016] The utility model has at least the following beneficial effects:

[0017] The beneficial effects of the utility model of this application are as follows: By setting up a PVC pipe forming raw material mixing mechanism, the cutting blade is driven to rotate by the first motor, so that the dry mixture with different densities and particle sizes is fully mixed in the hopper, effectively preventing the occurrence of material stratification. When used in conjunction with the feeding mechanism, the first motor continuously stirs the dry mixture in the hopper to ensure that the material flows out evenly and stably during the feeding process, further avoiding the problem of uneven feeding caused by material stratification or blockage, ensuring the stable and uniform feeding of the dry mixture during the production process of PVC pipes, and thus improving the production efficiency and product quality.

[0018] By inserting a pin on the surface of the stirring rod, the cutting blade can be stably fixed on the stirring rod by the elastic work of the spring. And when the cutting blade is worn and needs to be replaced, pull out the pin so that the end of the pin disengages from the cutting blade, and then the cutting blade can be replaced, which greatly facilitates the operation of the staff and saves time and effort. Description of the Drawings

[0019] Figure 1 It is a three-dimensional schematic diagram of the PVC pipe dry mixture stable feeding device of the utility model;

[0020] Figure 2 It is an exploded schematic diagram of the components of the PVC pipe dry mixture stable feeding device of the utility model;

[0021] Figure 3 It is a sectional schematic diagram of the PVC pipe dry mixture stable feeding device of the utility model;

[0022] Figure 4 It is a schematic diagram of the PVC pipe forming raw material mixing mechanism of the PVC pipe dry mixture stable feeding device of the utility model.

[0023] In the figure: 1. Base; 101. Discharge port; 102. Tank body; 2. PVC pipe forming raw material mixing mechanism; 201. Column; 202. Screw; 203. Support block; 204. First motor; 205. Stirring rod; 206. Cutting blade; 207. Slot; 208. Pin; 209. Spring; 210. Jack; 211. First gear; 212. Second gear; 213. Stepper motor; 3. Hopper; 301. Cover plate; 302. Bolt; 303. Filler port; 4. Feeding mechanism; 401. Second motor; 402. Discharge screw; 403. Plug board. Detailed Embodiments

[0024] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0025] Please refer to Figures 1 - 4 , an embodiment of the present invention provides a stable feeding device for PVC pipe dry mix, including: a hopper 3, a PVC pipe forming raw material mixing mechanism 2, and a feeding mechanism 4. The hopper 3, the PVC pipe forming raw material mixing mechanism 2, and the feeding mechanism 4 are respectively arranged on the top of the base 1. The feeding mechanism 4 is communicated with the bottom of the hopper 3, and some components of the PVC pipe forming raw material mixing mechanism 2 rotate inside the hopper 3;

[0026] Among them, the hopper 3 is fixedly connected to the top of the base 1. The top of the hopper 3 is symmetrically installed with cover plates 301 through bolts 302, and a filling port 303 is opened on one of the cover plates 301.

[0027] Among them, the PVC pipe forming raw material mixing mechanism 2 includes a column 201. The column 201 is fixedly connected to the top of the base 1. A screw rod 202 is rotatably connected to the middle of the column 201. A support block 203 is screwed on the surface of the screw rod 202. The support block 203 is slidably connected inside the column 201. One end of the support block 203 is provided with a motor 204. The end of the output shaft of the motor 204 is fixedly connected with a stirring rod 205. The end of the stirring rod 205 extends into the hopper 3. A slot 207 is opened at the end of the stirring rod 205, and a cutting blade 206 is inserted into the slot 207. By setting the PVC pipe forming raw material mixing mechanism 2 and arranging the screw rod 202 in the middle of the column 201, the screw rod 202 rotates to drive the support block 203 to move up and down, thereby driving the motor 204 at the end of the support block 203 to move up and down, so that the stirring rod 205 connected to the end of the motor 204 moves up and down in the hopper 3, so that the cutting blade 206 at the end of the stirring rod 205 mixes and stirs the PVC pipe dry mix in the hopper 3. By driving the cutting blade 206 by the motor 204, dry mixes with different densities and particle sizes are fully mixed in the hopper, effectively preventing the occurrence of material stratification.

[0028] Among them, jacks 210 are provided at the ends of the stirring rod 205 and the cutting blade 206. A pin 208 is inserted into the jacks of the stirring rod 205 and the cutting blade 206. A spring 209 is sleeved on the surface of the pin 208, and both ends of the spring 209 are fixedly connected to the stirring rod 205 and the head of the pin 208 respectively. By inserting the pin 208 on the surface of the stirring rod 205, the elastic work of the spring 209 can stably fix the cutting blade 206 on the stirring rod 205. And when the cutting blade 206 is worn and needs to be replaced, the pin 208 is pulled out so that the end of the pin 208 is separated from the cutting blade 206, and then the cutting blade 206 can be replaced, which greatly facilitates the operation of the staff and saves time and effort.

[0029] Among them, one end of the screw rod 202 penetrates through the column 201 and is provided with a first gear 211. The first gear 211 meshes with a second gear 212, and the second gear 212 is installed on the output shaft of the stepping motor 213. The stepping motor 213 is fixed on one side of the column 201. By setting the stepping motor 213 and starting the stepping motor 213, the power of the stepping motor 213 is transmitted to the first gear 211 through the second gear 212, thereby driving the screw rod 202 to rotate, and the support block 203 screwed on the screw rod 202 moves up and down, so as to control the depth of the cutting blade 206 in the hopper 3.

[0030] Among them, the blanking mechanism 4 includes a discharging screw 402. The discharging screw 402 rotates in the groove 102 at the top of the base 1. The groove 102 is communicated with the bottom of the hopper 3. One end of the discharging screw 402 penetrates through the base 1 and is fixedly connected to the end of the output shaft of the second motor 401. The second motor 401 is fixedly installed on the base 1. By setting the blanking mechanism 4, the second motor 401 drives the discharging screw 402 to rotate in the groove 102, and the mixed materials can flow out evenly and stably.

[0031] Among them, a discharge port 101 is provided at one end of the base 1. The discharge port 101 is communicated with the groove 102. An insertion plate 403 is inserted into the discharge port 101, and the insertion plate 403 is inserted between the groove 102 and the hopper 3. By setting the discharge port 101, the mixed dry blend of PVC pipes can be discharged smoothly. And by inserting the insertion plate 403 on the discharge port 101, and the insertion plate 403 is inserted between the groove 102 and the hopper 3, it can play an isolation role between the groove 102 and the hopper 3 to prevent the unmixed materials from leaking out.

[0032] The working principle of the present utility model is as follows: During use, the base 1 is stably placed on the platform, and the PVC pipe dry mixture is put into the feeding hopper 3 from the filling port 303. The first motor 204 is started to drive the stirring rod 205 to rotate, thereby driving the cutting blade 206 at the end of the stirring rod 205 to rotate, so as to perform a mixing operation on the PVC pipe dry mixture in the hopper 3. The stepping motor 213 is started, and the second gear 212 on the output shaft of the stepping motor 213 drives the first gear 211 to rotate, thereby driving the screw rod 202 to rotate, causing the support block 203 to move up and down, so that the cutting blade 206 at the end of the output shaft of the first motor 204 moves up and down in the hopper 3. By driving the cutting blade 206 to rotate by the first motor 204, the dry mixtures with different densities and particle sizes are fully mixed in the hopper, effectively preventing the occurrence of material stratification. After the stirring is completed, the insertion plate 403 is pulled open, and the second motor 401 is used to drive the discharge screw rod 402 to rotate in the trough body 102, so that the mixed material can flow out evenly and stably, that is, the operation of the stable feeding device for the PVC pipe dry mixture is completed.

[0033] Parts not involved in the present utility model are the same as or can be implemented by the prior art. Although the embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.

Claims

1. A PVC pipe dry mix stable feeding device, characterized in that: include: A hopper (3), a PVC pipe molding raw material mixing mechanism (2) and a feeding mechanism (4), wherein the hopper (3), the PVC pipe molding raw material mixing mechanism (2) and the feeding mechanism (4) are respectively arranged on the top of the base (1), the feeding mechanism (4) is connected to the bottom of the hopper (3), and some components of the PVC pipe molding raw material mixing mechanism (2) rotate in the hopper (3); The hopper (3) is fixedly connected to the top of the base (1), and a cover plate (301) is symmetrically mounted on the top of the hopper (3) via bolts (302), and a filling port (303) is provided on one of the cover plates (301).

2. A PVC pipe dry mix stable feeding device according to claim 1, characterized in that: The PVC pipe molding raw material mixing mechanism (2) comprises a column (201), wherein the column (201) is fixedly connected to the top of the base (1), a screw rod (202) is rotatably connected to the middle of the column (201), a support block (203) is screwed to the surface of the screw rod (202), and the support block (203) is slidably connected to the column (201), a motor (204) is installed at one end of the support block (203), a stirring rod (205) is fixedly connected to the end of the output shaft of the motor (204), and the end of the stirring rod (205) extends into the hopper (3), and a slot (207) is provided at the end of the stirring rod (205), and a cutting blade (206) is inserted into the slot (207).

3. A PVC pipe dry mix stable feeding device according to claim 2, characterized in that: The ends of the stirring rod (205) and the cutting blade (206) are both provided with an insertion hole (210), and a plug (208) is inserted into the insertion holes of the stirring rod (205) and the cutting blade (206). A spring (209) is sleeved on the surface of the plug (208), and the two ends of the spring (209) are respectively fixedly connected to the nail heads of the stirring rod (205) and the plug (208).

4. A PVC pipe dry mix stable feeding device according to claim 2, characterized in that: One end of the screw rod (202) passes through the column (201) and is installed with a gear 1 (211), the gear 1 (211) is meshed with a gear 2 (212), the gear 2 (212) is installed on the output shaft of a stepper motor (213), and the stepper motor (213) is fixed on one side of the column (201).

5. A PVC pipe dry mix stable feeding device according to claim 1, characterized in that: The unloading mechanism (4) comprises a discharge screw (402), wherein the discharge screw (402) rotates in a trough (102) at the top of the base (1), wherein the trough (102) is connected to the bottom of the hopper (3), and one end of the discharge screw (402) passes through the base (1) and is fixedly connected to the end of the output shaft of the second motor (401), wherein the second motor (401) is fixedly mounted on the base (1).

6. A PVC pipe dry mix stable feeding device according to claim 5, characterized in that: A discharge port (101) is provided at one end of the base (1), the discharge port (101) is communicated with the trough body (102), a plug plate (403) is plugged into the discharge port (101), and the plug plate (403) is plugged between the trough body (102) and the hopper (3).

Citation Information

Patent Citations

  • Automatic discharging device of PVC pipe raw material mixing stirrer

    CN213674907U