Continuous production equipment for carbon fiber prepreg

Abstract

The utility model provides continuous production equipment for carbon fiber prepreg, which relates to the technical field of carbon fiber prepreg and comprises a dipping mechanism and a uniformizing mechanism. And the homogenizing mechanism comprises two supports, second telescopic rods are inserted into the two supports in a penetrating mode, the telescopic ends of one set of second telescopic rods are fixedly connected with a mounting base, and a heating rotating roller is inserted into the mounting base. According to the device, the length of one group of second telescopic rods is adjusted, the fabric is pressed into the material soaking tank through the heating rotating roller, the surface of the fabric is heated through the heating rotating roller, resin can be better absorbed, the fabric is arranged between the clamping plate and the clamping seat, and the other group of second telescopic rods are used for driving the clamping plate to be clamped with the clamping groove; the slit is formed between the clamping plate and the clamping seat, so that the fabric passes through the narrow slit, resin is forced to fully infiltrate fibers under the action of pressure, and the distribution uniformity of the resin and the stability of the prepreg are conveniently improved.

Description

Technical Field

[0001] The utility model relates to the technical field of carbon fiber prepregs, and particularly relates to a continuous production device for carbon fiber prepregs. Background Art

[0002] Carbon fiber prepreg cloth is formed by compounding epoxy resin on carbon fiber through high-pressure and high-temperature technology. A composite material made of carbon fiber yarn, epoxy resin, release paper and other materials through processes such as coating, hot pressing, cooling, film laminating, and winding is called carbon fiber prepreg, also known as carbon fiber prepreg cloth.

[0003] In the prior art, the quality stability of prepregs is poor: there may be problems such as uneven resin distribution and insufficient fiber infiltration, which affect the performance consistency of prepregs; when the prepreg is immersed in resin and lifted, a large amount of resin will be adsorbed on the surface, easily causing resin waste. Summary of the Utility Model

[0004] The purpose of the utility model is to solve the problems of uneven resin distribution, poor stability and easy resin waste in the prior art, and to propose a continuous production device for carbon fiber prepregs.

[0005] To achieve the above purpose, the utility model adopts the following technical scheme: including: an impregnating mechanism and a uniforming mechanism; the uniforming mechanism includes brackets, two brackets are provided in total, a second telescopic rod is inserted through the inside of each of the two brackets, the telescopic ends of a group of the second telescopic rods are fixedly connected to a mounting base, a heating roller is inserted into the mounting base, the heating roller is rotationally connected to the mounting base, the telescopic ends of the other group of the second telescopic rods are fixedly installed with clamping plates, a clamping seat is arranged at the bottom of the clamping plate, clamping grooves are opened on both sides of the clamping seat, and the clamping grooves are clamped with the clamping plates.

[0006] Preferably, the impregnating mechanism includes a supporting bottom plate, a pillar is fixedly installed at the top of the supporting bottom plate, two groups of pillars are provided in total, a feeding roller and a winding roller are respectively rotationally connected to the opposite sides of the two groups of pillars.

[0007] Preferably, an impregnating tank is fixedly installed at the top of the supporting bottom plate, and a group of guide rollers are rotationally connected inside the impregnating tank.

[0008] Preferably, a collecting tank is fixedly communicated with one side of the impregnating tank, a guide plate is fixedly installed on the bottom inner wall of the collecting tank, and a filter screen is fixedly installed on the top of the collecting tank.

[0009] Preferably, a first telescopic rod is fixedly installed on both sides of the collecting tank, and the telescopic ends of the two first telescopic rods are rotationally connected to a pressing roller.

[0010] Preferably, a motor is fixedly installed on one side of a support column, and an output end of the motor is fixedly connected to one end of a material receiving roller.

[0011] Preferably, a bottom of the clamping seat is fixedly connected to an inner wall of a bottom of the dipping tank, both of the brackets are fixedly installed on a top of a support bottom plate, and the heating roller is arranged above the dipping tank.

[0012] Compared with the prior art, the advantages and positive effects of the present utility model are as follows.

[0013] 1. In the present utility model, by adjusting the length of a group of second telescopic rods, the fabric is pressed into the dipping tank by the heating roller, and the surface of the fabric is heated by the heating roller, which is convenient for better absorption of the resin. The fabric is arranged between the clamping plate and the clamping seat, and another group of second telescopic rods drives the clamping plate to be clamped with the clamping groove, forming a slit between the clamping plate and the clamping seat, allowing the fabric to pass through the narrow slit, forcing the resin to fully infiltrate the fibers under the pressure, which is convenient for improving the uniformity of resin distribution and the stability of the prepreg.

[0014] 2. In the present utility model, by adjusting the length of the first telescopic rod, the pressing roller is arranged on the top of the fabric. When the material receiving roller drags the fabric, the pressing roller is driven to rotate on the top of the fabric, extruding the excess resin on the surface of the fabric, which falls into the collection tank through the filter screen and then flows into the dipping tank through the guiding plate, avoiding waste of the resin and reducing the cost of raw materials to a certain extent. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 is a three-dimensional view of a continuous production device for carbon fiber prepreg proposed by the present utility model;

[0016] Figure 2 is a three-dimensional view of an impregnating mechanism in a continuous production device for carbon fiber prepreg proposed by the present utility model;

[0017] Figure 3 is a three-dimensional structural exploded view of an impregnating mechanism in a continuous production device for carbon fiber prepreg proposed by the present utility model;

[0018] Figure 4 is a three-dimensional view of a uniforming mechanism in a continuous production device for carbon fiber prepreg proposed by the present utility model.

[0019] Legend: 1. Impregnating mechanism; 101. Support base plate; 102. Support pillar; 103. Unwinding roller; 104. Rewinding roller; 105. Impregnating tank; 106. Guide roller; 107. Collection tank; 108. Guide plate; 109. Filter screen; 110. First telescopic rod; 111. Pressing roller; 112. Motor; 2. Levelling mechanism; 201. Bracket; 202. Second telescopic rod; 203. Mounting base; 204. Heating roller; 205. Clamping plate; 206. Clamping seat; 207. Card slot. Detailed implementation mode

[0020] In order to more clearly understand the above objects, features and advantages of the present invention, the present invention will be further described below with reference to the drawings and embodiments. It should be noted that, without conflict, the embodiments of the present application and the features in the embodiments can be combined with each other.

[0021] In the following description, many specific details are set forth in order to fully understand the present invention. However, the present invention may be implemented in other ways different from those described herein. Therefore, the present invention is not limited by the specific embodiments disclosed in the following specification.

[0022] Embodiment 1, as Figures 1 - 4 shown, the present invention provides a continuous production equipment for carbon fiber prepreg, including: an impregnating mechanism 1 and a levelling mechanism 2; the levelling mechanism 2 includes a bracket 201, two brackets 201 are provided in total, the second telescopic rods 202 are inserted through the inside of the two brackets 201, the telescopic ends of a group of second telescopic rods 202 are fixedly connected to a mounting base 203, a heating roller 204 is inserted into the mounting base 203, the heating roller 204 is rotatably connected to the mounting base 203, the telescopic ends of the other group of second telescopic rods 202 are fixedly installed with a clamping plate 205, a clamping seat 206 is arranged at the bottom of the clamping plate 205, card slots 207 are opened on both sides of the clamping seat 206, and the card slots 207 are clamped with the clamping plate 205.

[0023] The effect achieved by the entire Embodiment 1 is as follows: A dipping tank 105 and two brackets 201 are fixedly installed on the top of the support bottom plate 101. Second telescopic rods 202 are inserted through the interiors of the two brackets 201. An installation base 203 is fixedly connected to the telescopic ends of one set of second telescopic rods 202, and a clamping plate 205 is fixedly connected to the telescopic ends of the other set of second telescopic rods 202. A heating roller 204 is rotatably connected inside the installation base 203. A clamping seat 206 is fixedly installed on the bottom inner wall of the dipping tank 105. Card slots 207 are formed on both sides of the clamping seat 206. It is set that the card slots 207 are clamped with the clamping plate 205. The fabric is arranged on the bottom outer surface of the heating roller 204. By extending the second telescopic rods 202, the fabric is pressed into the dipping tank 105. The surface of the fabric is heated by the heating roller 204 to facilitate better absorption of the resin. Then, the fabric is arranged between the clamping plate 205 and the clamping seat 206. The second telescopic rods 202 are used to drive the clamping plate 205 to be clamped with the card slots 207, forming a slit between the clamping plate 205 and the clamping seat 206. The fabric passes through the narrow slit, forcing the resin to fully infiltrate the fibers under the action of pressure, facilitating the improvement of the uniformity of resin distribution and the stability of the prepreg.

[0024] Embodiment 2, as Figures 1 - 4 shown, the dipping mechanism 1 includes a support bottom plate 101. Pillars 102 are fixedly installed on the top of the support bottom plate 101. There are two sets of pillars 102. A feeding roller 103 and a winding roller 104 are respectively rotatably connected to the opposite sides of the two sets of pillars 102; A dipping tank 105 is fixedly installed on the top of the support bottom plate 101. A set of guide rollers 106 are rotatably connected inside the dipping tank 105; One side of the dipping tank 105 is fixedly communicated with a collection tank 107. A guide plate 108 is fixedly installed on the bottom inner wall of the collection tank 107. A filter screen 109 is fixedly installed on the top of the collection tank 107; First telescopic rods 110 are fixedly installed on both sides of the collection tank 107. The telescopic ends of the two first telescopic rods 110 are rotatably connected to a pressing roller 111; A motor 112 is fixedly installed on one side of a pillar 102. The output end of the motor 112 is fixedly connected to one end of the winding roller 104; The bottom of the clamping seat 206 is fixedly connected to the bottom inner wall of the dipping tank 105. The two brackets 201 are both fixedly installed on the top of the support bottom plate 101. The heating roller 204 is arranged above the dipping tank 105.

[0025] The effect achieved by the entire Embodiment 2 is as follows: Two sets of struts 102 are fixedly installed on the top of the support base plate 101. A feeding roller 103 and a winding roller 104 are respectively rotatably connected between the two sets of struts 102. A motor 112 is fixedly installed on one side of the struts 102. The output end of the motor 112 is fixedly connected to one end of the winding roller 104. A fabric roll is sleeved on the outer wall of the feeding roller 103, and one end of the fabric is fixedly installed on the outer wall of the winding roller 104. The motor 112 is used to drive the winding roller 104 to rotate, and the fabric pulls the feeding roller 103 to rotate, so as to unroll the fabric roll sleeved on its outer wall; A guide roller 106 is rotatably connected inside the impregnation tank 105. The fabric passing through the clamping plate 205 and the clamping seat 206 is sleeved in an S shape between a set of guide rollers 106. A collection tank 107 is fixedly communicated with one side of the impregnation tank 105. A guide plate 108 is fixedly installed on the bottom inner wall of the collection tank 107. A filter screen 109 is fixedly installed on the top of the collection tank 107. A set of first telescopic rods 110 are respectively installed on both sides of the collection tank 107. A pressing roller 111 is rotatably connected inside the set of first telescopic rods 110. The length of the first telescopic rod 110 is adjusted, and the pressing roller 111 is arranged on the top of the fabric. When the winding roller 104 drags the fabric, it drives the pressing roller 111 to rotate on the top of the fabric, extruding the excess resin on the fabric surface. The resin falls into the collection tank 107 through the filter screen 109, and then flows into the inside of the impregnation tank 105 through the guide plate 108, avoiding the waste of resin and reducing the cost of raw materials to a certain extent.

[0026] Working principle: When the device is in use, first, two groups of struts 102 are fixedly installed on the top of the support base plate 101. A feeding roller 103 and a winding roller 104 are rotatably connected between the two groups of struts 102 respectively. A motor 112 is fixedly installed on one side of the strut 102. The output end of the motor 112 is fixedly connected to one end of the winding roller 104. A fabric roll is sleeved on the outer wall of the feeding roller 103, and one end of the fabric is fixedly installed on the outer wall of the winding roller 104. The motor 112 is used to drive the winding roller 104 to rotate, and the fabric pulls the feeding roller 103 to rotate, so as to unroll the fabric roll sleeved on its outer wall. Secondly, an impregnating tank 105 and two brackets 201 are fixedly installed on the top of the support base plate 101. A second telescopic rod 202 is inserted through the inside of the two brackets 201. An installation base 203 is fixedly connected to the telescopic end of a group of second telescopic rods 202, and a clamping plate 205 is fixedly connected to the telescopic end of the other group of second telescopic rods 202. A heating roller 204 is rotatably connected inside the installation base 203. A clamping seat 206 is fixedly installed on the bottom inner wall of the impregnating tank 105. Card slots 207 are opened on both sides of the clamping seat 206. It is set that the card slots 207 are clamped with the clamping plate 205. The fabric is arranged on the bottom outer wall of the heating roller 204. The second telescopic rod 202 is used to extend, so as to press the fabric into the impregnating tank 105. The heating roller 204 is used to heat the surface of the fabric, which is convenient for better absorption of resin. Then, the fabric is arranged between the clamping plate 205 and the clamping seat 206. The second telescopic rod 202 is used to drive the clamping plate 205 to be clamped with the card slot 207, so as to form a slit between the clamping plate 205 and the clamping seat 206. The fabric passes through the narrow slit, forcing the resin to fully infiltrate the fibers under the action of pressure, which is convenient for improving the uniformity of resin distribution and the stability of prepreg. Then, a guiding roller 106 is rotatably connected inside the impregnating tank 105. The fabric passing through the clamping plate 205 and the clamping seat 206 is sleeved in an S shape between a group of guiding rollers 106. A collecting tank 107 is fixedly communicated with one side of the impregnating tank 105. A guiding plate 108 is fixedly installed on the bottom inner wall of the collecting tank 107. A filter screen 109 is fixedly installed on the top of the collecting tank 107. A group of first telescopic rods 110 are respectively installed on both sides of the collecting tank 107. A pressing roller 111 is rotatably connected inside the group of first telescopic rods 110. The length of the first telescopic rod 110 is adjusted, and the pressing roller 111 is arranged on the top of the fabric. When the winding roller 104 drags the fabric, the pressing roller 111 is driven to rotate on the top of the fabric, so as to extrude the excess resin on the surface of the fabric. The resin falls into the collecting tank 107 through the filter screen 109, and then flows into the impregnating tank 105 through the guiding plate 108, avoiding waste of resin and reducing the cost of raw materials to a certain extent.

[0027] The wiring diagrams of the first telescopic rod 110, the second telescopic rod 202, the heating roller 204 and the motor 112 in the present utility model belong to the common general knowledge in the art. Their working principles are already well-known technologies, and their models are selected according to actual use. Therefore, the control methods and wiring arrangements of the first telescopic rod 110, the second telescopic rod 202, the heating roller 204 and the motor 112 will not be explained in detail.

[0028] The above are only the preferred embodiments of the present utility model, and are not intended to limit the present utility model in other forms. Any person skilled in the art may use the disclosed technical content to make changes or modifications into equivalent embodiments with equivalent changes and apply them to other fields. However, any simple modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution content of the present utility model still fall within the protection scope of the technical solution of the present utility model.

Claims

1. A carbon fiber prepreg continuous production equipment, characterized in that: include: A material soaking mechanism (1) and a uniform mechanism (2); The uniform distribution mechanism (2) comprises a bracket (201), wherein two brackets (201) are provided in total, and a second telescopic rod (202) is inserted through the interior of each of the two brackets (201); the telescopic end of one group of the second telescopic rods (202) is fixedly connected to a mounting base (203); a heating roller (204) is inserted into the interior of the mounting base (203); the heating roller (204) is rotatably connected to the mounting base (203); the telescopic end of the other group of the second telescopic rods (202) is fixedly installed with a clamping plate (205); a clamping seat (206) is provided at the bottom of the clamping plate (205); clamping grooves (207) are provided on both sides of the clamping seat (206); and the clamping grooves (207) are clamped to the clamping plate (205).

2. The carbon fiber prepreg continuous production equipment according to claim 1, characterized in that: The material dipping mechanism (1) comprises a supporting base plate (101), the top of which is fixedly mounted with pillars (102), wherein two groups of pillars (102) are provided, and opposite sides of the two groups of pillars (102) are rotatably connected to a material discharge roller (103) and a material collection roller (104), respectively.

3. The carbon fiber prepreg continuous production equipment according to claim 2, characterized in that: A dipping tank (105) is fixedly installed on the top of the supporting bottom plate (101), and the interior of the dipping tank (105) is rotatably connected to a group of guide rollers (106).

4. The carbon fiber prepreg continuous production equipment according to claim 3, characterized in that: One side of the soaking tank (105) is fixedly connected to the collecting tank (107), a guide plate (108) is fixedly installed on the bottom inner wall of the collecting tank (107), and a filter screen (109) is fixedly installed on the top of the collecting tank (107).

5. The carbon fiber prepreg continuous production equipment according to claim 4, characterized in that: First telescopic rods (110) are fixedly installed on both sides of the collecting trough (107), and the telescopic ends of the two first telescopic rods (110) are rotatably connected to the pressure rollers (111).

6. The carbon fiber prepreg continuous production equipment according to claim 2, characterized in that: A motor (112) is fixedly mounted on one side of one of the pillars (102), and an output end of the motor (112) is fixedly connected to one end of a receiving roller (104).

7. The carbon fiber prepreg continuous production equipment according to claim 3, characterized in that: The bottom of the holder (206) is fixedly connected to the bottom inner wall of the immersion tank (105), the two brackets (201) are fixedly installed on the top of the supporting bottom plate (101), and the heating roller (204) is arranged above the immersion tank (105).

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