Automobile carpet forming and blanking integrated equipment

Abstract

The utility model relates to the technical field of automobile part manufacturing, in particular to an automobile carpet forming and blanking integrated device which comprises a shell, a door body, a handle, a supporting column, a lower die, a hydraulic cylinder and a fixing plate, the supporting column is fixedly connected with the shell and located at the bottom of the shell, and the lower die is fixedly connected with the supporting column and located above the supporting column. When a carpet is placed on the lower die, the motor is started to drive the screw rod to rotate, the heating roller heats the carpet, then the hydraulic cylinder is controlled to press the fixing plate downwards to press the carpet between the upper die and the lower die, the carpet is pressed and formed, then the hydraulic cylinder is controlled to press the fixing plate downwards, and the carpet is pressed and formed. And a telescopic rod and a spring are compressed to press a cutting knife downwards, the redundant part of the carpet is cut off, finally, an air blower is started to cool the carpet, and the problem that the overall processing efficiency is low due to the fact that the carpet processing steps of existing automobile carpet forming and blanking integrated equipment are tedious is solved.

Description

Technical Field

[0001] The utility model relates to the technical field of automobile part manufacturing, in particular to an integrated equipment for forming and blanking automobile carpets. Background Art

[0002] At present, when manufacturing automobile carpets, the raw materials of automobile carpets need to be placed on a mold first and sent to a fixed heater through a track for heating and softening, then the heated and softened carpet raw materials are moved to a main machine through the track for pressing, cooled by a cooling device, and finally the formed carpets are sent to another press through the track for blanking. However, heating, forming, and blanking are carried out at three different workstations respectively, which results in large floor space occupation, high equipment cost, and high labor cost.

[0003] To solve the above problems, the prior art patent (CN203543753U) discloses an integrated equipment for forming and blanking automobile carpets. The piston rod of the second cylinder pushes the side frame to move horizontally to the left and stops moving after hitting the travel switch. At this time, the piston rod of the third cylinder drives the heater to move downward. When the heater reaches the set position, the piston rod of the third cylinder stops acting, and the heater starts to heat the part of the automobile carpet that needs to be heated. When the set heating time is reached, the heater is powered off to stop heating. The piston rod of the first cylinder drives the upper moving beam to move downward, and the pressing die starts to press the automobile carpet. After pressing, the blower of the cooling device cools the pressed automobile carpet. After cooling, the piston rod of the fourth cylinder drives the blanking knife to perform the final cutting on the pressed and cooled automobile carpet.

[0004] However, in the above prior art, the steps of processing carpets by the existing integrated equipment for forming and blanking automobile carpets are relatively cumbersome, resulting in a relatively low overall processing efficiency. Summary of the Utility Model

[0005] The purpose of the utility model is to provide an integrated equipment for forming and blanking automobile carpets, which solves the technical problem that the steps of processing carpets by the existing integrated equipment for forming and blanking automobile carpets in the prior art are relatively cumbersome, resulting in a relatively low overall processing efficiency.

[0006] To achieve the above object, a combined forming and blanking device for automotive carpets according to the present utility model includes a housing, a door body, a handle, and a blanking assembly. The blanking assembly includes support columns, a lower die, a hydraulic cylinder, a fixing plate, and a heating component. The door body is detachably connected to the housing and is located on one side of the housing. The handle is fixedly connected to the door body and is located on the outer side of the door body. The support columns are fixedly connected to the housing and are located at the bottom of the housing. The lower die is fixedly connected to the support columns and is located above the support columns. The hydraulic cylinder is detachably connected to the housing and is located above the housing. The fixing plate is fixedly connected to the output end of the hydraulic cylinder and is located inside the housing.

[0007] Among them, the blanking assembly further includes a telescopic rod, a spring, an upper die, and a cutting knife. The telescopic rod is detachably connected to the fixing plate and is located below the fixing plate. The spring is detachably connected to the fixing plate and wraps the telescopic rod. The upper die is detachably connected to the telescopic rod and is located below the telescopic rod. The cutting knife is fixedly connected to the fixing plate and is located below the fixing plate.

[0008] Among them, the heating component includes a motor, a screw rod, a guide rod, a moving block, a heating roller, and a heating ring. The motor is detachably connected to the housing and is located outside the housing. The screw rod is fixedly connected to the output end of the motor and is located inside the housing. The guide rod is fixedly connected to the housing and is located inside the housing. The moving block is threadedly connected to the screw rod and is located to wrap the screw rod and the guide rod, and the moving block is located below the upper die. The heating roller is rotatably connected to the moving block and is located inside the moving block. The heating ring is detachably connected to the heating roller and is located inside the heating roller.

[0009] Among them, the heating component further includes a blower and a ventilation plate. The blower is detachably connected to the housing and is located outside the housing, and the output end of the blower is located inside the housing. The ventilation plate is detachably connected to the housing and is located on one side of the housing, and the ventilation plate is located below the screw rod.

[0010] Among them, the combined forming and blanking device for automotive carpets further includes universal wheels, a connecting rod, and a push rod. The universal wheels are detachably connected to the housing and are located below the housing. The connecting rod is fixedly connected to the housing and is located outside the housing. The push rod is fixedly connected to the connecting rod and is located inside the connecting rod.

[0011] An integrated forming and blanking device for automobile carpets of the present utility model. The door body is detachably connected to the outer shell and is located on one side of the outer shell. The handle is fixedly connected to the door body and is located on the outer side of the door body. The support columns are fixedly connected to the outer shell and are located at the bottom of the outer shell. The lower die is fixedly connected to the support columns and is located above the support columns. The hydraulic cylinder is detachably connected to the outer shell and is located above the outer shell. The fixed plate is fixedly connected to the output end of the hydraulic cylinder and is located inside the outer shell. Place the carpet on the lower die, start the motor to drive the screw to rotate, so that the heating roller heats it. Then control the hydraulic cylinder to press down the fixed plate to press the carpet between the upper die and the lower die, so that the carpet is pressed into shape. Then control the hydraulic cylinder to lower, compress the telescopic rod and the spring to press down the cutting knife, and cut off the excess part of the carpet. Finally, start the blower to cool the carpet. By this method, it can effectively solve the problem that the steps of processing carpets by the existing integrated forming and blanking device for automobile carpets are relatively cumbersome, resulting in a relatively low overall processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0013] Figure 1 It is a schematic structural diagram of the first embodiment of the present utility model.

[0014] Figure 2 It is a front view of the first embodiment of the present utility model.

[0015] Figure 3 It is a side view of the first embodiment of the present utility model.

[0016] Figure 4 It is of the present utility model Figure 3 Structural sectional view taken along line A-A.

[0017] Figure 5 It is a schematic structural diagram of the second embodiment of the present utility model.

[0018] 101 - Outer shell, 102 - Door body, 103 - Handle, 104 - Support column, 105 - Lower die, 106 - Hydraulic cylinder, 107 - Fixed plate, 108 - Telescopic rod, 109 - Spring, 110 - Upper die, 111 - Cutting knife, 112 - Motor, 113 - Screw rod, 114 - Guide rod, 115 - Moving block, 116 - Heating roller, 117 - Heating ring, 118 - Blower, 119 - Ventilation plate, 201 - Universal wheel, 202 - Connecting rod, 203 - Push rod. Specific embodiments

[0019] The embodiments of the present invention will be described in detail below. The examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to explain the present invention and should not be construed as limiting the present invention.

[0020] The first embodiment of this application is as follows:

[0021] Please refer to Figures 1 to 4 , where Figure 1 is a schematic structural diagram of the first embodiment of the present invention, Figure 2 is a front view of the first embodiment of the present invention, Figure 3 is a side view of the first embodiment of the present invention, Figure 4 is the Figure 3 structural cross-sectional view taken along line A - A of the present invention.

[0022] The present invention provides an integrated device for forming and blanking automotive carpets, including an outer shell 101, a door body 102, a handle 103, a support column 104, a lower die 105, a hydraulic cylinder 106, a fixed plate 107, a telescopic rod 108, a spring 109, an upper die 110, a cutting knife 111, a motor 112, a screw rod 113, a guide rod 114, a moving block 115, a heating roller 116, a heating ring 117, a blower 118, and a ventilation plate 119. The foregoing solution solves the problem in the prior art that the steps of processing automotive carpets by existing integrated devices for forming and blanking automotive carpets are relatively cumbersome, resulting in a relatively low overall processing efficiency.

[0023] For this specific embodiment, the door body 102 is detachably connected to the outer shell 101 and is located on one side of the outer shell 101. The handle 103 is fixedly connected to the door body 102 and is located on the outer side of the door body 102. The support column 104 is fixedly connected to the outer shell 101 and is located at the bottom of the outer shell 101. The lower mold 105 is fixedly connected to the support column 104 and is located above the support column 104. The hydraulic cylinder 106 is detachably connected to the outer shell 101 and is located above the outer shell 101. The fixing plate 107 is fixedly connected to the output end of the hydraulic cylinder 106 and is located inside the outer shell 101. Start the hydraulic cylinder 106 to press down the fixing plate 107 so that the upper mold 110 and the lower mold 105 press the heated carpet into shape.

[0024] Wherein, the telescopic rod 108 is detachably connected to the fixing plate 107 and is located below the fixing plate 107. The spring 109 is detachably connected to the fixing plate 107 and wraps the telescopic rod 108. The upper mold 110 is detachably connected to the telescopic rod 108 and is located below the telescopic rod 108. The cutting knife 111 is fixedly connected to the fixing plate 107 and is located below the fixing plate 107. After the carpet is pressed into shape, continue to control the hydraulic cylinder 106 to press down the fixing plate 107, compress the telescopic rod 108 and the spring 109, and cut off the excess part of the carpet through the cutting knife 111.

[0025] Secondly, the motor 112 is detachably connected to the outer shell 101 and is located on the outer side of the outer shell 101. The screw rod 113 is fixedly connected to the output end of the motor 112 and is located inside the outer shell 101. The guide rod 114 is fixedly connected to the outer shell 101 and is located inside the outer shell 101. The moving block 115 is threadedly connected to the screw rod 113 and is located to wrap the screw rod 113 and the guide rod 114, and the moving block 115 is located below the upper mold 110. The heating roller 116 is rotatably connected to the moving block 115 and is located inside the moving block 115. The heating ring 117 is detachably connected to the heating roller 116 and is located inside the heating roller 116. Start the motor 112 to drive the screw rod 113 to rotate, drive the moving block 115 to move with the assistance of the guide rod 114. The moving block 115 drives the heating roller 116 to move, and while the heating roller 116 is moving, the carpet can be heated by the temperature generated by the heating ring 117.

[0026] Meanwhile, the blower 118 is detachably connected to the outer shell 101 and is located outside the outer shell 101, and the output end of the blower 118 is located inside the outer shell 101. The ventilation plate 119 is detachably connected to the outer shell 101 and is located on one side of the outer shell 101, and the ventilation plate 119 is located below the screw 113. After blanking is completed, starting the blower 118 can cool the carpet, and the ventilation plate 119 increases the efficiency during cooling.

[0027] When using an integrated punching and blanking device for automobile carpet forming in this embodiment, by setting the outer shell 101, the door body 102, the handle 103, the support column 104, the lower die 105, the hydraulic cylinder 106, the fixing plate 107, the telescopic rod 108, the spring 109, the upper die 110, the cutting knife 111, the motor 112, the screw 113, the guide rod 114, the moving block 115, the heating roller 116, the heating ring 117, the blower 118 and the ventilation plate 119, the door body 102 is detachably connected to the outer shell 101 and is located on one side of the outer shell 101, the handle 103 is fixedly connected to the door body 102 and is located outside the door body 102, the support column 104 is fixedly connected to the outer shell 101 and is located at the bottom of the outer shell 101, the lower die 105 is fixedly connected to the support column 104 and is located above the support column 104, the hydraulic cylinder 106 is detachably connected to the outer shell 101 and is located above the outer shell 101, the fixing plate 107 is fixedly connected to the output end of the hydraulic cylinder 106 and is located inside the outer shell 101. Place the carpet on the lower die 105, start the motor 112 to drive the screw 113 to rotate, and drive the moving block 115 to move with the assistance of the guide rod 114. The moving block 115 drives the heating roller 116 to move, and the carpet can be heated by the temperature generated by the heating ring 117 while the heating roller 116 is moving. Then start the hydraulic cylinder 106 to press down the fixing plate 107 so that the upper die 110 and the lower die 105 perform stamping forming on the heated carpet. After the carpet is stamped and formed, continue to control the hydraulic cylinder 106 to press down the fixing plate 107, compress the telescopic rod 108 and the spring 109, and cut off the excess part of the carpet through the cutting knife 111. Finally, start the blower 118 to cool the carpet, thereby solving the problem that the steps of processing the carpet by the existing integrated punching and blanking device for automobile carpet forming are relatively cumbersome, resulting in a low overall processing efficiency.

[0028] The second embodiment of the present application is as follows:

[0029] On the basis of the first embodiment, please refer to Figure 5 , Figure 5 which is a schematic structural diagram of the second embodiment of the present utility model.

[0030] The utility model provides an integrated device for forming and blanking automotive carpets, further comprising universal wheels 201, a connecting rod 202 and a push rod 203. The above-mentioned solution solves the problem that the integrated device for forming and blanking automotive carpets in the prior art is not convenient to move as a whole.

[0031] Wherein, the universal wheels 201 are detachably connected to the housing 101 and are located below the housing 101. The connecting rod 202 is fixedly connected to the housing 101 and is located outside the housing 101. The push rod 203 is fixedly connected to the connecting rod 202 and is located inside the connecting rod 202. Pushing or pulling the push rod 203 can conveniently move the whole integrated device for forming and blanking automotive carpets with the assistance of the universal wheels 201. The universal wheels 201 increase the degree of freedom during the movement of the device and reduce the friction during the movement.

[0032] When using the integrated device for forming and blanking automotive carpets in this embodiment, by setting the universal wheels 201, the connecting rod 202 and the push rod 203, the universal wheels 201 increase the degree of freedom during the movement of the device and reduce the friction during the movement. Pushing or pulling the push rod 203 can conveniently move the whole integrated device for forming and blanking automotive carpets with the assistance of the universal wheels 201, thereby solving the problem that the integrated device for forming and blanking automotive carpets is not convenient to move as a whole.

[0033] The above-disclosed is only a preferred embodiment of the utility model, and of course, it cannot be used to limit the scope of the rights of the utility model. Those of ordinary skill in the art can understand all or part of the processes of implementing the above embodiments, and the equivalent changes made according to the claims of the utility model still fall within the scope covered by the utility model.

Claims

1. An integrated automobile carpet forming and punching device, comprising a shell, a door body and a handle, wherein the door body is detachably connected to the shell and is located on one side of the shell, and the handle is fixedly connected to the door body and is located on the outer side of the door body, characterized in that: The invention also includes a blanking assembly, which includes a support column, a lower die, a hydraulic cylinder, a fixed plate and a heating component. The heating component includes a motor, a screw, a guide rod, a moving block, a heating roller and a heating ring. The support column is fixedly connected to the shell and is located at the bottom of the shell. The lower die is fixedly connected to the support column and is located above the support column. The hydraulic cylinder is detachably connected to the shell and is located above the shell. The fixed plate is fixedly connected to the output end of the hydraulic cylinder and is located inside the shell. The motor is detachably connected to the shell and is located outside the shell. The screw is fixedly connected to the output end of the motor and is located inside the shell. The guide rod is fixedly connected to the shell and is located inside the shell. The moving block is threadedly connected to the screw and is located to wrap the screw and the guide rod. The heating roller is rotatably connected to the moving block and is located on the inner side of the moving block. The heating ring is detachably connected to the heating roller and is located on the inner side of the heating roller.

2. The integrated automobile carpet forming and punching equipment according to claim 1, characterized in that: The punching assembly also includes a telescopic rod, a spring, an upper die and a cutting knife. The telescopic rod is detachably connected to the fixed plate and is located below the fixed plate. The spring is detachably connected to the fixed plate and wraps the telescopic rod. The upper die is detachably connected to the telescopic rod and is located below the telescopic rod. The cutting knife is fixedly connected to the fixed plate and is located below the fixed plate.

3. The integrated automobile carpet forming and punching equipment according to claim 1, characterized in that: The heating component also includes a blower and a ventilation plate, wherein the blower is detachably connected to the shell and is located on the outside of the shell, and the output end of the blower is located inside the shell, and the ventilation plate is detachably connected to the shell and is located on one side of the shell, and the ventilation plate is located below the screw.

4. The integrated automobile carpet forming and punching equipment according to claim 1, characterized in that: The integrated automobile carpet forming and punching equipment also includes a universal wheel, a connecting rod and a push rod. The universal wheel is detachably connected to the outer shell and is located below the outer shell. The connecting rod is fixedly connected to the outer shell and is located on the outer side of the outer shell. The push rod is fixedly connected to the connecting rod and is located on the inner side of the connecting rod.

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