Extrusion die for PC endurance plate production
By using visual analysis cameras and high-pressure gas-filled air-storage balloons in PC endurance plate production molds, the problems of high manual detection costs and difficult to detect adverse conditions in a timely manner are solved, and more efficient processing and longer-term mold use are achieved.
Patent Information
- Application Number
- CN202421860725.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-01
- Publication Date
- 2025-06-10
- Estimated Expiration
- 2034-08-01
AI Technical Summary
During the production process of existing PC endurance plates, manual detection of material discharge conditions is expensive and the adverse conditions cannot be detected in time, which affects the extrusion efficiency.
An extrusion mold for the production of PC endurance plates is designed, equipped with a visual analysis camera and a transparent protective cover. The balloon bag is filled with high-pressure gas to achieve real-time monitoring and alarm of mold breakage.
It reduces manual inspection costs, improves the extrusion efficiency of the processed plate body, promptly detects and deals with adverse conditions, and ensures the service life of the mold.
Smart Images

Figure CN222959171U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of endurance plate production and relates to an extrusion die for PC endurance plate production. Background Technique
[0002] PC endurance plate, also known as polycarbonate solid plate, bulletproof glass, and PC solid plate, is made of high-performance engineering plastic polycarbonate. It is a plastic building material commonly used internationally at present and has advantages that other building decoration materials (such as glass, plexiglass, etc.) cannot compare with. With UV added on the surface, it can resist aging for up to 15 years.
[0003] During the extrusion and discharging process in the processing bin to form a processed plate body, after the processed plate body is discharged, the method of manually detecting the discharging situation of the processed plate body by the naked eye has a high labor cost, and it is impossible to detect in time the bad situations such as broken materials outside the processed plate body, which is not conducive to ensuring the extrusion efficiency of the processed plate body and has poor applicability. Summary of the Invention
[0004] The purpose of this extrusion die for PC endurance plate production is to provide an extrusion die for PC endurance plate production with strong applicability in view of the above problems existing in the prior art.
[0005] The purpose of this extrusion die for PC endurance plate production can be achieved by the following technical solutions:
[0006] An extrusion die for PC endurance plate production includes a base platform. A processing bin is fixedly connected to the upper end of the base platform. A matching cross plate is fixedly connected to the front end of the base platform. An internal cross plate is fixedly connected to the upper end of the matching cross plate. A visual analysis camera is installed on the upper end of the internal cross plate. A transparent protective outer cover is fixedly connected to the upper end of the matching cross plate. A pump is fixedly connected to the lower end of the matching cross plate. An inflation hose is fixedly connected to the output end of the pump. A side vertical plate is fixedly connected to the upper end of the matching cross plate. A storage balloon is fixedly connected to the right end of the transparent protective outer cover. A contact sensor is fixedly connected to one end of the side vertical plate close to the storage balloon.
[0007] In the above-mentioned extrusion die for PC endurance plate production, an extrusion port is provided at the front end of the processing bin, and a processed plate body penetrates through the output end of the extrusion port.
[0008] In the above-mentioned extrusion die for PC endurance plate production, the transparent protective outer cover is located outside the internal cross plate.
[0009] In the above-mentioned extrusion die for PC endurance plate production, the side vertical plate is located on the side of the transparent protective outer cover, and the inflation hose penetrates into the transparent protective outer cover.
[0010] In the above-mentioned extrusion die for producing PC endurance plates, a self-rotating engaging rod is rotatably connected to the upper end of the vertical side plate, and the self-rotating engaging rod is directly above the air storage balloon.
[0011] In the above-mentioned extrusion die for producing PC endurance plates, the transparent protective outer cover is filled with high-pressure gas, and the high-pressure gas extends into the air storage balloon.
[0012] In the above-mentioned extrusion die for producing PC endurance plates, the processing plate body is directly above the visual analysis camera, and a control panel is fixedly connected to the side of the processing chamber.
[0013] Compared with the prior art, in an extrusion die for producing PC endurance plates, a transparent protective outer cover with a protective function is arranged outside the visual analysis camera to protect the visual analysis camera. During the protection process, high-pressure gas is conveyed into it through a pump, and the high-pressure gas fills the air storage balloon in the transparent protective outer cover, making the air storage balloon keep expanding. When the transparent protective outer cover is in a normal state, the air storage balloon expands. After the transparent protective outer cover is impacted and broken, the high-pressure gas inside leaks, causing the air storage balloon to deflate, playing a prompting role.
[0014] When the air storage balloon deforms and does not contact the contact sensor, relevant alarms can be sent to the staff through the control panel, and the transparent protective outer cover can be replaced in time to avoid further fragmentation affecting the visual analysis camera, which is beneficial to ensuring the monitoring efficiency of the visual analysis camera for the processing plate body.
[0015] At the same time, a self-rotating engaging rod is arranged on the vertical side plate. The self-rotating engaging rod can cooperate with the vertical side plate to limit and enclose the two sides of the air storage balloon, making the expansion direction of the air storage balloon more stable and not prone to displacement.
[0016] This die does not need to detect the discharging situation of the processing plate body by the naked eye of workers, reducing labor costs and ensuring the extrusion efficiency of the processing plate body at the same time, with strong applicability. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is an axonometric structure schematic diagram of the processing chamber of this extrusion die for producing PC endurance plates;
[0018] Figure 2 It is a partial truncated and enlarged structure schematic diagram of the base platform of this extrusion die for producing PC endurance plates;
[0019] Figure 3 It is an enlarged structure schematic diagram of the air storage balloon of this extrusion die for producing PC endurance plates.
[0020] Explanation of the reference numerals in the drawings:
[0021] 1. Base platform; 2. Processing chamber; 3. Extrusion port; 4. Processing plate body; 5. Pump; 6. Inflatable hose; 7. Transparent protective outer cover; 8. Internal horizontal plate; 9. Visual analysis camera; 10. Side vertical plate; 11. Contact sensor; 12. Self-rotating engaging rod; 13. Storage balloon; 14. Matching horizontal plate; 15. Control panel. Detailed implementation manner
[0022] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present utility model.
[0023] It should be noted that when a component is referred to as being "installed on" another component, it can be directly installed on the other component or there may also be an intermediate component. When a component is considered to be "arranged on" another component, it can be directly arranged on the other component or there may be an intermediate component at the same time. When a component is considered to be "fixed to" another component, it can be directly fixed to the other component or there may be an intermediate component at the same time.
[0024] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those of ordinary skill in the technical field to which the present utility model belongs. The terms used in the description of the present utility model herein are only for the purpose of describing specific embodiments, and are not intended to limit the present utility model. The term "or / and" used herein includes any and all combinations of one or more of the related listed items.
[0025] As Figures 1 - 3 shown, an extrusion die for PC endurance plate production includes a base platform 1. A processing chamber 2 is fixedly connected to the upper end of the base platform 1. A matching horizontal plate 14 is fixedly connected to the front end of the base platform 1. An internal horizontal plate 8 is fixedly connected to the upper end of the matching horizontal plate 14. A visual analysis camera 9 is installed on the upper end of the internal horizontal plate 8. A transparent protective outer cover 7 is fixedly connected to the upper end of the matching horizontal plate 14. A pump 5 is fixedly connected to the lower end of the matching horizontal plate 14. An output end of the pump 5 is fixedly connected to an inflatable hose 6. A side vertical plate 10 is fixedly connected to the upper end of the matching horizontal plate 14. A storage balloon 13 is fixedly connected to the right end of the transparent protective outer cover 7. A contact sensor 11 is fixedly connected to one end of the side vertical plate 10 close to the storage balloon 13.
[0026] An extrusion port 3 is arranged at the front end of the processing chamber 2, and a processing plate body 4 penetrates through an output end of the extrusion port 3.
[0027] The transparent protective cover 7 is located outside the internal horizontal plate 8.
[0028] The side vertical plate 10 is located on the side of the transparent protective cover 7, and the inflation hose 6 penetrates into the transparent protective cover 7.
[0029] The upper end of the side vertical plate 10 is rotatably connected with a self-rotating engaging rod 12, and the self-rotating engaging rod 12 is located directly above the storage balloon 13.
[0030] The transparent protective cover 7 is filled with high-pressure gas, and the high-pressure gas extends into the storage balloon 13.
[0031] The processing plate body 4 is located directly above the visual analysis camera 9, and a control panel 15 is fixedly connected to the side of the processing chamber 2.
[0032] In this solution, the material is extruded into the processing plate body 4 in the processing chamber 2. After the processing plate body 4 is discharged, the method of manually detecting the discharging situation of the processing plate body 4 by the naked eye of workers has a high labor cost, and it is impossible to detect in time the bad situations such as broken materials outside the processing plate body 4, which is not conducive to ensuring the extrusion efficiency of the processing plate body 4. Therefore, a matching horizontal plate 14 is arranged in front of the base platform 1, and the visual analysis camera 9 of the matching horizontal plate 14 is arranged directly below the processing plate body 4 to monitor the discharging situation of the processing plate body 4, so as to replace manual monitoring of the bad discharging situation of the processing plate body 4. During the use of the visual analysis camera 9, once the processing plate body 4 is broken, debris will hit the visual analysis camera 9 and damage the visual analysis camera 9. Therefore, a transparent protective cover 7 with a protective function is arranged outside the visual analysis camera 9 to protect the visual analysis camera 9. During the protection process of the transparent protective cover 7, high-pressure gas is conveyed into it through the pump 5. The high-pressure gas is in the transparent protective cover 7 and fills the storage balloon 13, making the storage balloon 13 keep an inflated state. When the transparent protective cover 7 is in a normal state, the storage balloon 13 is inflated. After the transparent protective cover 7 is broken by impact, the high-pressure gas inside it leaks, causing the storage balloon 13 to deflate and collapse. After the storage balloon 13 deforms, it does not contact the contact sensor 11, and then an alarm can be sent to the staff through the control panel 15 to replace the transparent protective cover 7 in time, avoiding further fragmentation and affecting the visual analysis camera 9, which is conducive to ensuring the monitoring efficiency of the visual analysis camera 9 for the processing plate body 4. At the same time, a self-rotating engaging rod 12 is arranged on the side vertical plate 10. The self-rotating engaging rod 12 can cooperate with the side vertical plate 10 to limit and enclose the two sides of the storage balloon 13, making the inflation direction of the storage balloon 13 more stable and not easy to displace.
[0033] The technical features of the above embodiments can be combined arbitrarily. For the sake of brevity of description, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, it should be considered that the scope described in this specification is covered.
[0034] Those of ordinary skill in the art in this technical field should recognize that the above embodiments are only used to illustrate the present utility model, rather than to limit the present utility model. As long as appropriate changes and variations made to the above embodiments fall within the scope of the spirit of the present utility model, they fall within the scope of protection required by the present utility model.
Claims
1. An extrusion die for producing PC solid board, comprising a base platform (1), characterized in that: The upper end of the base platform (1) is fixedly connected to a processing chamber (2), the front end of the base platform (1) is fixedly connected to a matching horizontal plate (14), the upper end of the matching horizontal plate (14) is fixedly connected to an internal horizontal plate (8), the upper end of the internal horizontal plate (8) is installed with a visual analysis camera (9), the upper end of the matching horizontal plate (14) is fixedly connected to a transparent protective outer cover (7), the lower end of the matching horizontal plate (14) is fixedly connected to a pump (5), the output end of the pump (5) is fixedly connected to an inflation hose (6), the upper end of the matching horizontal plate (14) is fixedly connected to a side vertical plate (10), the right end of the transparent protective outer cover (7) is fixedly connected to a balloon (13), and one end of the side vertical plate (10) close to the balloon (13) is fixedly connected to a contact sensor (11).
2. The extrusion die for producing PC solid board according to claim 1, characterized in that: The front end of the processing chamber (2) is provided with an extrusion port (3), and the output end of the extrusion port (3) is penetrated by a processing plate body (4).
3. The extrusion die for producing PC solid board according to claim 1, characterized in that: The transparent protective outer cover (7) is located outside the inner horizontal plate (8).
4. The extrusion die for producing PC solid board according to claim 1, characterized in that: The side vertical plate (10) is located on the side of the transparent protective outer cover (7), and the inflation hose (6) penetrates into the transparent protective outer cover (7).
5. The extrusion die for producing PC solid board according to claim 1, characterized in that: The upper end of the side vertical plate (10) is rotatably connected to a self-rotating engaging rod (12), and the self-rotating engaging rod (12) is located directly above the air storage balloon (13).
6. The extrusion die for producing PC solid board according to claim 1, characterized in that: The transparent protective outer cover (7) is filled with high-pressure gas, and the high-pressure gas extends into the gas storage balloon (13).
7. The extrusion die for producing PC solid board according to claim 2, characterized in that: The processing plate (4) is located directly above the visual analysis camera (9), and a control panel (15) is fixedly connected to the side of the processing chamber (2).