Iron plate embossing machine
By designing limit stability equipment and lubrication equipment in the iron plate embossing machine, the problem of displacement deviation during the movement of the iron sheet is solved, and the accurate printing of patterns and efficient operation of mechanical components are achieved.
Patent Information
- Application Number
- CN202422204143.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-09
- Publication Date
- 2025-06-10
- Estimated Expiration
- 2034-09-09
AI Technical Summary
Existing iron plate embossers are prone to displacement deviations during the movement of iron sheets, resulting in misalignment and unevenness of patterns, making it difficult to ensure accurate printing of patterns.
An iron plate embossing machine including limit stability equipment and lubrication equipment is designed. The limit stability equipment achieves limit guidance of the iron sheet and prevents position deviation through the mutual cooperation of components such as motors, connecting belts, vertical rods, rotating shafts, and bidirectional screws. The lubricating equipment provides an appropriate amount of lubricating oil through the cooperation of components such as belts, rectangular rods, round rods, turntables, and extrusion blocks to reduce friction and wear.
Through the limit guidance of the limit stability equipment, ensure the stable position of the iron sheet during the embossing process, reduce the misalignment and unevenness of the patterns, and achieve accurate printing of the patterns. Lubricating equipment effectively reduces friction and wear, making mechanical components more stable and efficient during operation.
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Figure CN222959493U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of embossing machines, and specifically, to an iron plate embossing machine. Background Art
[0002] An iron plate embossing machine forms various patterns and textures on the surface of an iron plate by applying pressure and heat. Through different molds and patterns, the embossing machine can provide an aesthetic decoration effect for the iron plate and increase visual attraction.
[0003] According to a disclosed iron plate surface embossing machine (Publication No.: CN 215621102 U), it includes a base and an embossing mechanism; Base: Installation plates are symmetrically arranged at the left ends of the front and rear side surfaces thereof. The upper through holes of the installation plates are respectively rotationally connected to the rotating shafts of the conveying rollers. A first motor is arranged on the front surface of the front installation plate, and the rear end of the output shaft of the first motor is fixedly connected to the rotating shaft at the front end of the conveying roller. An installation frame is arranged in the middle of the upper surface of the base. An electric push rod is arranged in the installation hole at the upper end of the installation frame, and the lower end of the telescopic column of the electric push rod is fixedly connected to a U-shaped frame.
[0004] The rotation of the motor drives the roller rod to rotate. For the roller rod printed with patterns, the rotation of the roller rod drives the iron sheet to move, and the iron sheet is extruded to form patterns. During the process of the iron sheet moving and extruding the patterns, displacement may occur. Therefore, when the iron sheet is moving, it is necessary to limit and guide both sides of the iron sheet to prevent deviation in the position where the iron sheet moves. Through the mutual cooperation among components such as the installation plate and the electric push rod described above, it is difficult to prevent deviation in the moving trajectory, difficult to reduce the dislocation and unevenness of the patterns, and difficult to ensure the accurate printing of the patterns, thus needing improvement. Content of the Utility Model
[0005] The utility model provides an iron plate embossing machine, which solves the problems of an iron plate embossing machine in the related art.
[0006] The technical solution of the utility model is as follows: An iron plate embossing machine includes a base. A cabinet door is hinged to the side of the base. A support plate is fixedly connected to the top of the base. A limit and stabilization device is arranged on the top of the base. The limit and stabilization device includes a support pile. The bottom of the support pile is fixedly connected to the top of the base. One end of the support pile away from the base is fixedly connected to a motor. A connecting belt is fixedly sleeved on the output shaft of the motor. A vertical rod is fixedly connected to the top of the base. A rotating shaft is rotationally connected to the side of the vertical rod. One end of the connecting belt away from the output shaft of the motor is fixedly sleeved on the circumferential surface of the rotating shaft. One end of the rotating shaft away from the vertical rod is fixedly connected to a bidirectional lead screw. A threaded sleeve is threadedly connected to the circumferential surface of the bidirectional lead screw. A clamping plate is fixedly connected to the bottom of the threaded sleeve. A frame plate is fixedly connected to the side of the support plate. An adjusting plate is arranged on the side of the support plate. A roller rod penetrates through the side of the support plate. A clutch is arranged on the side of the support plate.
[0007] Further, there are two thread sleeves and clamping plates, which are arranged on the circumferential surface of the bidirectional lead screw along a linear array. There are two support plates, which are symmetric with respect to the vertical central axis of the roller rod. When the bidirectional lead screw rotates forward, it will drive the two thread sleeves to move relatively, and the relative movement of the two thread sleeves will drive the two clamping plates to move relatively.
[0008] Further, there are two frame plates, which are symmetric with respect to the vertical central axis of the roller rod. The clamping plate is located on the side of the frame plate. The top of the vertical rod is fixedly connected with a connecting rod, and a limiting rod is fixedly connected to the side of the connecting rod. The end of the limiting rod away from the connecting rod penetrates through the side of the thread sleeve. The design of the limiting rod is beneficial to restricting the displacement trajectory of the thread sleeve and preventing deviation.
[0009] Further, the frame plate is located on the displacement trajectory of the clamping plate. The vertical rod is made of metal. The bidirectional lead screw is located on the side of the support plate. The bottom of the base is fixedly connected with a backing plate. The frame plate is located on the movement trajectories of the two clamping plates. When the two clamping plates move relatively, they will slightly clamp and limit the two sides of the iron sheet placed on the frame plate.
[0010] Further, a lubrication device is provided on the top of the base. The lubrication device includes a belt. One end of the belt is fixedly sleeved on the circumferential surface of the output shaft of the motor. A rectangular rod is fixedly connected to the top of the base. A round rod is rotatably connected to the side of the rectangular rod. The end of the belt away from the output shaft of the motor is fixedly sleeved on the circumferential surface of the round rod. A turntable is fixedly connected to the end of the round rod away from the rectangular rod. An extrusion block is fixedly connected to the circumferential surface of the turntable. A vertical rod is fixedly connected to the top of the base. An oil outlet pipe penetrates through the side of the vertical rod. A cross bar is fixedly connected to the side of the vertical rod. The oil outlet pipe is located above the cross bar. When the one-way valve is opened, the lubricating oil flows out through the oil outlet pipe. The oil outlet pipe is located above the clutch and the gear. When the lubricating oil flows out, it will lubricate the clutch and the gear.
[0011] Further, the clutch is located below the oil outlet pipe. The oil outlet pipe is located on the displacement trajectory of the extrusion block. There are several extrusion blocks, which are arranged on the circumferential surface of the turntable along a circumferential array. Only some of the extrusion blocks are provided on the turntable. When the turntable rotates, from time to time, an extrusion block will squeeze the oil outlet pipe.
[0012] Further, a one-way valve is provided on the top of the oil outlet pipe. The fuel tank is located on the side of the turntable. The vertical rod is made of metal. The oil outlet pipe is made of rubber. The oil outlet pipe is made of rubber, and the material is relatively soft and will not break when being squeezed.
[0013] Further, an oil inlet pipe penetrates through the top of the fuel tank. The extrusion block is made of plastic material. A switch is provided at the top of the motor, and a protector is fixedly connected to the side of the motor. The design of the oil inlet pipe is beneficial for replenishing the fuel tank.
[0014] Further, a screw rod penetrates through the top of the support plate. There are two screw rods, which are symmetrically arranged along the vertical central axis of the roller rod. A gear is fixedly connected to the side of the clutch. The design of the screw rod is beneficial for adjusting the heights of the two adjusting plates.
[0015] Further, several cushion plates are provided, in pairs, and are symmetrically arranged along the vertical central axis of the base. A controller is provided at the top of the base, and the controller is located on the side of the support plate. The design of the controller is beneficial for one-key startup and convenient operation of the entire device.
[0016] The working principle and beneficial effects of the present utility model are as follows:
[0017] 1. In the present utility model, through the mutual cooperation among components such as the motor, connecting belt, vertical rod, rotating shaft, and bidirectional lead screw inside the device by means of limiting and stabilizing, when the two clamping plates move relatively, the two sides of the iron sheet placed on the shelf board will be slightly clamped and limited, preventing the deviation of the moving trajectory. The clamping plates limit the two sides of the iron sheet, and can prevent the position deviation when guiding the iron sheet to move. During the embossing process, the position of the iron sheet is stable, reducing the misalignment and unevenness of the patterns, thereby ensuring the accurate printing of the patterns.
[0018] 2. In the present utility model, through the mutual cooperation among components such as the belt, rectangular rod, round rod, turntable, and extrusion block inside the lubricating device, when the lubricating oil flows out, it will lubricate the clutch and the gear. An appropriate amount of lubricating oil can effectively reduce friction and wear, making the clutch and the gear more stable and efficient during operation. By controlling the oil output rate, it can ensure that the lubricating oil is evenly coated on the clutch and the gear, avoiding the accumulation of oil stains caused by excessive lubricating oil, and helping to keep the mechanical components clean and operating normally. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The following further describes the present utility model in detail with reference to the drawings and specific embodiments.
[0020] Figure 1 It is a three-dimensional external structure schematic diagram of the present utility model;
[0021] Figure 2 It is a three-dimensional side view structure schematic diagram of the motor part of the present utility model;
[0022] Figure 3 It is a three-dimensional enlarged structure schematic diagram of the bidirectional lead screw part of the present utility model;
[0023] Figure 4 Schematic diagram of the three-dimensional enlarged structure at the turntable of the present utility model;
[0024] Figure 5 For the present utility model Figure 1 Schematic diagram of the three-dimensional enlarged structure of A therein.
[0025] In the figure: 1, base; 2, cabinet door; 3, support plate; 4, limit and stabilizing device; 41, motor; 42, connecting belt; 43, vertical rod; 44, rotating shaft; 45, bidirectional lead screw; 46, threaded sleeve; 47, clamping plate; 48, connecting rod; 49, limit rod; 410, shelf plate; 411, adjusting plate; 412, roller rod; 413, clutch; 414, switch; 415, support pile; 5, lubrication device; 51, belt; 52, rectangular rod; 53, round rod; 54, vertical rod; 55, fuel tank; 56, cross bar; 57, oil outlet pipe; 58, turntable; 511, extrusion block; 59, one-way valve; 510, oil inlet pipe; 6, protector; 7, controller; 8, backing plate; 9, screw; 10, gear. Specific embodiments
[0026] Next, in combination with the embodiments of the present utility model, the technical solutions in the embodiments of the present utility model will be clearly and completely described. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts fall within the scope of protection of the present utility model.
[0027] Embodiment 1
[0028] As Figures 1 to 3 shown, this embodiment proposes an iron plate embossing machine, including a base 1, a cabinet door 2 is hinged to the side of the base 1, a support plate 3 is fixedly connected to the top of the base 1, a limit and stabilizing device 4 is arranged on the top of the base 1, the limit and stabilizing device 4 includes a support pile 415, the bottom of the support pile 415 is fixedly connected to the top of the base 1, one end of the support pile 415 away from the base 1 is fixedly connected to a motor 41, a connecting belt 42 is fixedly sleeved on the output shaft of the motor 41, a vertical rod 43 is fixedly connected to the top of the base 1, a rotating shaft 44 is rotatably connected to the side of the vertical rod 43, and one end of the connecting belt 42 away from the output shaft of the motor 41 is fixedly sleeved on the circumferential surface of the rotating shaft 44. One end of the rotating shaft 44 away from the vertical rod 43 is fixedly connected to a bidirectional lead screw 45, a threaded sleeve 46 is threadedly connected to the circumferential surface of the bidirectional lead screw 45, the bottom of the threaded sleeve 46 is fixedly connected to a clamping plate 47, a shelf plate 410 is fixedly connected to the side of the support plate 3, an adjusting plate 411 is arranged on the side of the support plate 3, a roller rod 412 penetrates through the side of the support plate 3, and a clutch 413 is arranged on the side of the support plate 3.
[0029] There are two thread sleeves 46 and two clamping plates 47, which are arranged on the circumferential surface of the bidirectional lead screw 45 along a linear array. There are two support plates 3, which are symmetric with respect to the vertical central axis of the roller rod 412. When the bidirectional lead screw 45 rotates forward, it will drive the two thread sleeves 46 to move relatively. The relative movement of the two thread sleeves 46 will drive the two clamping plates 47 to move relatively.
[0030] There are two frame plates 410, which are symmetric with respect to the vertical central axis of the roller rod 412. The clamping plate 47 is located on the side of the frame plate 410. The top of the vertical rod 43 is fixedly connected with a connecting rod 48. The side of the connecting rod 48 is fixedly connected with a limiting rod 49. One end of the limiting rod 49 far away from the connecting rod 48 penetrates through the side of the thread sleeve 46. The design of the limiting rod 49 is beneficial to restricting the displacement trajectory of the thread sleeve 46 and preventing deviation.
[0031] The frame plate 410 is located on the displacement trajectory of the clamping plate 47. The vertical rod 43 is made of metal material. The bidirectional lead screw 45 is located on the side of the support plate 3. The bottom of the base 1 is fixedly connected with a backing plate 8. The frame plate 410 is located on the movement trajectories of the two clamping plates 47. When the two clamping plates 47 move relatively, the two sides of the iron sheet placed on the frame plate 410 will be slightly clamped and limited.
[0032] In this embodiment, the iron sheet to be embossed is placed on the frame plate 410. The motor 41 rotates to drive the roller rod 412 to rotate. The roller rod 412 is printed with patterns. The rotation of the roller rod 412 drives the iron sheet to move and extrude patterns on the iron sheet. During the process of embossing the iron sheet while it is moving, the iron sheet may displace. Therefore, when the iron sheet is moving, it is necessary to limit and guide the two sides of the iron sheet to prevent deviation in the position where the iron sheet moves. When the motor 41 rotates, it will drive the connecting belt 42 to rotate. The rotation of the connecting belt 42 will drive the rotating shaft 44 to rotate. The rotation of the rotating shaft 44 will drive the bidirectional lead screw 45 to rotate. When the bidirectional lead screw 45 rotates forward, it will drive the two thread sleeves 46 to move relatively. The relative movement of the two thread sleeves 46 will drive the two clamping plates 47 to move relatively. The frame plate 410 is located on the movement trajectories of the two clamping plates 47. When the two clamping plates 47 move relatively, the two sides of the iron sheet placed on the frame plate 410 will be slightly clamped and limited, preventing deviation in the movement trajectory. The clamping plates 47 limit the two sides of the iron sheet and guide the iron sheet to move, preventing position deviation. During the embossing process, the position of the iron sheet is stable, reducing the misalignment and unevenness of the patterns, thereby ensuring the accurate printing of the patterns.
[0033] Embodiment 2
[0034] As Figures 4 to 5As shown in the figure, based on the same concept as in the above-mentioned Embodiment 1, this embodiment also proposes that a lubrication device 5 is provided on the top of the base 1. The lubrication device 5 includes a belt 51. One end of the belt 51 is fixedly sleeved on the circumferential surface of the output shaft of the motor 41. A rectangular rod 52 is fixedly connected to the top of the base 1. A round rod 53 is rotatably connected to the side surface of the rectangular rod 52. The end of the belt 51 away from the output shaft of the motor 41 is fixedly sleeved on the circumferential surface of the round rod 53. The end of the round rod 53 away from the rectangular rod 52 is fixedly connected to a turntable 58. An extrusion block 511 is fixedly connected to the circumferential surface of the turntable 58. A vertical rod 54 is fixedly connected to the top of the base 1. An oil outlet pipe 57 penetrates through the side surface of the vertical rod 54. A cross bar 56 is fixedly connected to the side surface of the vertical rod 54. The oil outlet pipe 57 is located above the cross bar 56. By opening the one-way valve 59, the lubricating oil flows out through the oil outlet pipe 57. The oil outlet pipe 57 is located above the clutch 413 and the gear 10. When the lubricating oil flows out, it will lubricate the clutch 413 and the gear 10.
[0035] The clutch 413 is located below the oil outlet pipe 57. The oil outlet pipe 57 is located on the displacement trajectory of the extrusion block 511. There are several extrusion blocks 511, and they are arranged in a circular array on the circumferential surface of the turntable 58. Only part of the extrusion blocks 511 are provided on the turntable 58. When the turntable 58 rotates, the extrusion block 511 will sometimes squeeze the oil outlet pipe 57.
[0036] A one-way valve 59 is provided at the top of the oil outlet pipe 57. The fuel tank 55 is located on the side of the turntable 58. The vertical rod 54 is made of metal material, and the oil outlet pipe 57 is made of rubber material. The oil outlet pipe 57 is made of rubber material, and the material is relatively soft and will not crack when being squeezed.
[0037] An oil inlet pipe 510 penetrates through the top of the fuel tank 55. The extrusion block 511 is made of plastic material. A switch 414 is provided at the top of the motor 41. A protector 6 is fixedly connected to the side of the motor 41. The design of the oil inlet pipe 510 is beneficial to supplement the fuel tank 55.
[0038] A screw rod 9 penetrates through the top of the support plate 3. There are two screw rods 9, and they are symmetric with respect to the vertical central axis of the roller rod 412. A gear 10 is fixedly connected to the side of the clutch 413. The design of the screw rod 9 is beneficial to adjust the height of the two adjusting plates 411.
[0039] There are several cushion plates 8, in pairs, and they are symmetric with respect to the vertical central axis of the base 1. A controller 7 is provided on the top of the base 1. The controller 7 is located on the side of the support plate 3. The design of the controller 7 is beneficial for one-key startup and convenient for operating the entire device.
[0040] In this embodiment, when the motor 41 rotates, the rotation of the motor 41 drives the belt 51 to rotate. The rotation of the belt 51 drives the round rod 53 to rotate. The rotation of the round rod 53 drives the turntable 58 to rotate. The rotation of the turntable 58 drives the extrusion block 511 to rotate. Part of the lubricating oil is stored inside the fuel tank 55. The one-way valve 59 is opened, and the lubricating oil flows out through the oil outlet pipe 57. The oil outlet pipe 57 is located above the clutch 413 and the gear 10. When the lubricating oil flows out, it lubricates the clutch 413 and the gear 10, ensuring the normal operation of the clutch 413 and the gear 10, reducing friction and jamming. The oil outlet pipe 57 is located on the movement track of the extrusion block 511. Only part of the extrusion blocks 511 are provided on the turntable 58. When the turntable 58 rotates, the extrusion block 511 will sometimes squeeze the oil outlet pipe 57. The oil outlet pipe 57 is made of rubber material, which is relatively soft and will not break when being squeezed. By the extrusion block 511 squeezing the oil outlet pipe 57 from time to time, the oil output rate of the oil outlet pipe 57 is restricted. An appropriate amount of lubricating oil can effectively reduce friction and wear, making the clutch 413 and the gear 10 more stable and efficient during operation. By controlling the oil output rate, it can ensure that the lubricating oil is evenly coated on the clutch 413 and the gear 10, avoiding the accumulation of oil stains caused by excessive lubricating oil, and helping to keep the mechanical components clean and in normal operation.
[0041] The above are only the preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. An iron plate embossing machine, characterized in that: It comprises a base (1), a cabinet door (2) is hingedly connected to the side of the base (1), a support plate (3) is fixedly connected to the top of the base (1), and a limited position stabilizing device (4) is provided on the top of the base (1); The position limiting and stabilizing device (4) comprises a support pile (415), the bottom of the support pile (415) is fixedly connected to the top of the base (1), one end of the support pile (415) away from the base (1) is fixedly connected to a motor (41), a connecting belt (42) is fixedly sleeved on the output shaft of the motor (41), the top of the base (1) is fixedly connected to a vertical rod (43), the side of the vertical rod (43) is rotatably connected to a rotating shaft (44), and one end of the connecting belt (42) away from the output shaft of the motor (41) is fixedly sleeved on the rotating shaft ( A bidirectional screw rod (45) is fixedly connected to the circumferential surface of the rotating shaft (44) at one end away from the vertical rod (43), a threaded sleeve (46) is threadedly connected to the circumferential surface of the bidirectional screw rod (45), a clamping plate (47) is fixedly connected to the bottom of the threaded sleeve (46), a frame plate (410) is fixedly connected to the side of the support plate (3), an adjusting plate (411) is provided on the side of the support plate (3), a roller rod (412) penetrates the side of the support plate (3), and a clutch (413) is provided on the side of the support plate (3).
2. The iron plate embossing machine according to claim 1, characterized in that: Two threaded sleeves (46) and clamping plates (47) are provided and arranged along a linear array on the circumferential surface of the bidirectional screw rod (45); two support plates (3) are provided and are symmetrical to each other along the vertical center axis of the roller rod (412).
3. The iron plate embossing machine according to claim 2, characterized in that: Two frame plates (410) are provided and are symmetrical to each other along the vertical center axis of the roller rod (412); the clamping plate (47) is located on the side of the frame plate (410); the top of the vertical rod (43) is fixedly connected to a connecting rod (48); the side of the connecting rod (48) is fixedly connected to a limiting rod (49); and one end of the limiting rod (49) away from the connecting rod (48) passes through the side of the threaded sleeve (46).
4. The iron plate embossing machine according to claim 3, characterized in that: The frame plate (410) is located on the displacement track of the clamping plate (47), the vertical rod (43) is made of metal, the bidirectional screw rod (45) is located on the side of the support plate (3), and the bottom of the base (1) is fixedly connected to a pad (8).
5. The iron plate embossing machine according to claim 4, characterized in that: A lubrication device (5) is arranged on the top of the base (1). The lubrication device (5) comprises a belt (51). One end of the belt (51) is fixedly sleeved on the circumferential surface of the output shaft of the motor (41). A rectangular rod (52) is fixedly connected to the top of the base (1). A round rod (53) is rotatably connected to the side of the rectangular rod (52). One end of the belt (51) away from the output shaft of the motor (41) is fixedly sleeved on the circumferential surface of the round rod (53). One end of the round rod (53) away from the rectangular rod (52) is fixedly connected to a rotating disk (58). An extrusion block (511) is fixedly connected to the circumferential surface of the rotating disk (58). A vertical rod (54) is fixedly connected to the top of the base (1). An oil outlet pipe (57) penetrates the side of the vertical rod (54). A cross rod (56) is fixedly connected to the side of the vertical rod (54). The oil outlet pipe (57) is located on the top of the cross rod (56).
6. The iron plate embossing machine according to claim 5, characterized in that: The clutch (413) is located below the oil outlet pipe (57), and the oil outlet pipe (57) is located on the displacement track of the extrusion block (511). A plurality of extrusion blocks (511) are provided and arranged in a circular array on the circumferential surface of the rotating disk (58).
7. The iron plate embossing machine according to claim 6, characterized in that: A one-way valve (59) is provided at the top of the oil outlet pipe (57), the oil tank (55) is located on the side of the rotating disk (58), the vertical rod (54) is made of metal, and the oil outlet pipe (57) is made of rubber.
8. The iron plate embossing machine according to claim 7, characterized in that: An oil inlet pipe (510) passes through the top of the oil tank (55); the extrusion block (511) is made of plastic material; a switch (414) is provided on the top of the motor (41); and a protector (6) is fixedly connected to the side of the motor (41).
9. The iron plate embossing machine according to claim 8, characterized in that: A screw rod (9) passes through the top of the support plate (3), two screw rods (9) are provided and are symmetrical to each other along the vertical center axis of the roller rod (412), and a gear (10) is fixedly connected to the side of the clutch (413).
10. The iron plate embossing machine according to claim 9, characterized in that: A plurality of the pads (8) are provided in groups of two and are symmetrical with each other along the vertical center axis of the base (1). A controller (7) is provided on the top of the base (1), and the controller (7) is located on the side of the support plate (3).
Citation Information
Patent Citations
Iron plate surface embossing machine
CN215621102U