Silicon material automatic quantitative filling device

By designing an automatic quantitative filling device for silicon materials, continuous operation and quantitative filling are achieved using a turntable, drive device and vibrating feeder, the problems of traditional manual filling efficiency and waste of resources are solved, and production efficiency is improved and resources are saved.

CN222960087UActive Publication Date: 2025-06-10ZIGONG XISHENG INTELLIGENT MFG TECH DEV CO LTD
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Patent Information

Application Number
CN202422287142.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-19
Publication Date
2025-06-10
Estimated Expiration
2034-09-19

AI Technical Summary

Technical Problem

Traditional silicon material filling methods rely on manual operations, resulting in low production efficiency, high labor intensity, and the use of disposable packaging bags has caused waste of resources and costs.

Method used

An automatic quantitative filling device for silicon material is designed, including a primary fabric unit and a plurality of secondary fabric units, and continuous operation and quantitative filling are achieved using a rotary table, a drive device, a vibration feeder and a lifting platform.

Benefits of technology

Through the automated filling process, production efficiency is improved, labor intensity is reduced, and resources and costs are saved by reducing the use of packaging materials.

✦ Generated by Eureka AI based on patent content.

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Abstract

An automatic quantitative silicon material filling device relates to the technical field of quantitative filling, and adopts the technical scheme that the automatic quantitative silicon material filling device comprises a primary material distribution unit and a secondary material distribution unit, the primary material distribution unit comprises a rack, a rotary table rotationally connected with the rack, a driving device for driving the rotary table to rotate and a first feeder arranged on the rotary table; one end of a feeding groove of the first feeding machine protrudes out of the machine frame and is provided with a discharging port. The multiple secondary material distribution units are sequentially distributed in the circumferential direction of the rotating shaft of the rotary table, each secondary material distribution unit comprises a lifting platform, a weighing module arranged on the lifting platform and a second feeding machine arranged on the weighing module, and one end of a feeding groove of the second feeding machine protrudes out of the lifting platform and is provided with a discharging port. The primary material distribution unit feeds the secondary material distribution units in turn, continuous operation is achieved, the secondary material distribution units complete quantitative filling, and the problems that in the prior art, manual filling is low in production efficiency and large in labor intensity are solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of quantitative filling, in particular to an automatic quantitative filling device for silicon materials. Background Art

[0002] In the photovoltaic and semiconductor industries, silicon materials such as polysilicon or monocrystalline silicon are widely used. To ensure the efficient utilization of silicon materials in production, it is usually necessary to quantitatively fill them into the refeeding cylinders. The traditional filling method mainly relies on manual operation. Usually, the silicon materials are first packaged in plastic bags in the specification of 10 kg / bag, and then transported to the filling station, where the workers fill the silicon materials in the plastic bags into the refeeding cylinders according to the required weight. This not only has low production efficiency and high labor intensity, but also the plastic bags used in the process are disposable, resulting in a large amount of waste of resources and costs. Content of the Utility Model

[0003] Aiming at the problems of low production efficiency and high labor intensity in the artificial filling of the existing technical solutions, the utility model provides an automatic quantitative filling device for silicon materials.

[0004] The utility model provides the following technical solutions: an automatic quantitative filling device for silicon materials, comprising:

[0005] A primary feeding unit, including a frame, a turntable rotatably connected to the frame, a driving device for driving the turntable to rotate, and a first feeder provided on the turntable. One end of the feeding trough of the first feeder protrudes from the frame and is provided with a discharge port;

[0006] A secondary feeding unit, a plurality of secondary feeding units are sequentially distributed along the circumferential direction of the rotation axis of the turntable. The secondary feeding unit includes a lifting platform, a weighing module provided on the lifting platform, and a second feeder provided on the weighing module. One end of the feeding trough of the second feeder protrudes from the lifting platform and is provided with a discharge port.

[0007] Preferably, a sealing plate is provided at the top of the feeding trough of the first feeder, and a feeding hopper is provided at one end of the sealing plate away from the discharge port.

[0008] Preferably, the driving device includes a motor, and there is a gear transmission between the output shaft of the motor and the rotation shaft of the turntable.

[0009] Preferably, a plurality of the second feeders are provided on the lifting platform, and the feeding troughs of the plurality of second feeders are sequentially distributed along the circumferential direction of the rotation axis of the turntable.

[0010] Preferably, both the first feeder and the second feeder are vibrating feeders.

[0011] Preferably, the lifting platform is a scissor lift platform.

[0012] The beneficial effects of the present utility model are as follows: The primary feeding unit feeds the secondary feeding units in turn to achieve continuous operation. The secondary feeding units complete quantitative filling, and the height of the second feeder is changed through the lifting platform to adapt to the different heights of the discharge port of the first feeder and the feeding port of the refeeding cylinder, solving the problems of low production efficiency and high labor intensity in manual filling in the prior art solution. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 A three-dimensional schematic diagram of an embodiment of the filling device.

[0014] Figure 2 A top view of an embodiment of the filling device.

[0015] Figure 3 A side view of an embodiment of the filling device.

[0016] Figure 4 A side view of an embodiment of the primary feeding unit.

[0017] Figure 5 A schematic diagram of an embodiment of the secondary feeding unit.

[0018] Reference numerals: 11, frame; 12, turntable; 13, first feeder; 14, sealing plate; 15, feed hopper; 21, lifting platform; 22, weighing module; 23, second feeder; 30, refeeding cylinder. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0019] The following further describes the embodiments of the present utility model in more detail with reference to the drawings and reference numerals, so that those skilled in the art can implement it after studying this specification. It should be understood that the specific embodiments described herein are only used to explain the present utility model and are not used to limit the present utility model.

[0020] The present utility model provides a Figures 1-5 shown automatic quantitative silicon material filling device, including a primary feeding unit and a secondary feeding unit.

[0021] Please refer to Figures 1-4, The primary feeding unit includes a frame 11, a turntable 12 rotatably connected to the frame 11, a driving device for driving the turntable 12 to rotate, and a first feeder 13 disposed on the turntable 12. The frame 11 and the turntable 12 are rotatably connected by bearings and bearing seats; the first feeder 13 can be a vibrating feeder, one end of its feeding trough protrudes from the frame 11 and is provided with a discharge port, which is convenient for installing the secondary feeding unit below the discharge port, and a sealing plate 14 is provided at the top of the feeding trough of the first feeder 13. An inlet hopper 15 is provided at one end of the sealing plate 14 away from the discharge port, and silicon material enters the feeding trough of the first feeder 13 from the inlet hopper 15; the driving device can be a motor, and the output shaft of the motor and the rotating shaft of the turntable are in gear transmission to drive the first feeder 13 installed on the turntable 12 to rotate. A plurality of secondary feeding units are sequentially distributed along the circumferential direction of the rotating shaft of the turntable 12, so that the moving trajectory of the discharge port of the first feeder 13 covers a plurality of secondary feeding units, and feeds the plurality of secondary feeding units in turn to achieve continuous operation.

[0022] Please refer to Figure 3 , 5 , The secondary feeding unit includes a lifting platform 21, a weighing module 22 disposed on the lifting platform 21, and a second feeder 23 disposed on the weighing module 22. Since the currently used refeeding cylinder 30 has a certain height, its top opening is the inlet, and the installation site limits the installation height of the primary feeding unit. Therefore, it is necessary to use the lifting platform 21 to change the height of the second feeder 23. When feeding, the lifting platform descends until the feeding trough of the second feeder 23 is lower than the discharge port of the first feeder 13, and when filling, the lifting platform rises until the discharge port of the second feeder 23 is higher than the refeeding cylinder 30. The lifting platform 21 can be a scissor-type lifting platform driven by a telescopic rod or a worm screw lifting platform. The weighing module 22 can refer to related technologies and is used to measure the feeding amount in the feeding trough of the second feeder 23 in real time. When the feeding amount meets the set weight required for filling, the first feeder 13 stops feeding. The second feeder 23 can be an electromagnetic vibrating feeder, one end of its feeding trough protrudes from the lifting platform 21 and is provided with a discharge port for convenient discharging; a plurality of second feeders 23 can be provided on the lifting platform 21 to fill the refeeding cylinder 30 simultaneously, improving production efficiency, and the feeding troughs of the plurality of second feeders are sequentially distributed along the circumferential direction of the turntable rotating shaft.

[0023] The overall working process of this embodiment is as follows: The silicon material enters the feeding trough through the feeding hopper of the first feeder. The driving device drives the turntable to rotate, so that the discharge port of the first feeder rotates above the feeding trough of a certain second feeder, and feeding starts until the feeding amount in the feeding trough of the second feeder reaches the predetermined weight. Then the first feeder stops feeding and rotates above the feeding trough of another second feeder to continue feeding. After all the second feeders of a secondary feeding unit are loaded with the silicon material of the predetermined weight, the lifting platform rises until the discharge port of the second feeder is higher than the refeeding cylinder; the trolley equipped with the refeeding cylinder is pushed under the discharge port of the second feeder. The number and position of the refeeding cylinders on the trolley correspond to the number and position of the second feeders of the secondary feeding unit. The second feeder starts to work and fills all the silicon material into the corresponding refeeding cylinders; after the filling is completed, the refeeding cylinders are pushed away, the lifting platform descends and resets, waiting for the next feeding.

[0024] The above are one or more embodiments of the present invention. The description is relatively specific and detailed, but it should not be construed as a limitation on the scope of the patent of the present invention. It should be noted that for those of ordinary skill in the art, without departing from the concept of the present invention, several deformations and improvements can still be made, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention should be subject to the appended claims.

Claims

1. A silicon material automatic quantitative filling device, characterized in that: include: A primary material distribution unit comprises a frame, a turntable rotatably connected to the frame, a driving device for driving the turntable to rotate, and a first feeder arranged on the turntable, wherein one end of a feeding trough of the first feeder protrudes from the frame and is provided with a discharge port; A secondary material distribution unit, wherein a plurality of secondary material distribution units are sequentially distributed along the circumferential direction of the rotating shaft of the turntable, wherein the secondary material distribution unit comprises a lifting platform, a weighing module arranged on the lifting platform, and a second feeder arranged on the weighing module, wherein one end of a feeding trough of the second feeder protrudes out of the lifting platform and is provided with a discharge port.

2. The automatic quantitative filling device for silicon material according to claim 1, characterized in that: A sealing plate is arranged on the top of the feeding trough of the first feeder, and a feeding hopper is arranged on one end of the sealing plate away from the discharge port.

3. The automatic quantitative filling device for silicon material according to claim 1, characterized in that: The driving device comprises a motor, and a gear transmission is provided between the output shaft of the motor and the rotating shaft of the turntable.

4. The automatic quantitative filling device for silicon material according to claim 1, characterized in that: The lifting platform is provided with a plurality of the second feeders, and the feeding troughs of the plurality of the second feeders are distributed in sequence along the circumferential direction of the rotating shaft of the turntable.

5. The automatic quantitative filling device for silicon material according to claim 1, characterized in that: The first feeder and the second feeder are both vibrating feeders.

6. The automatic quantitative filling device for silicon material according to claim 1, characterized in that: The lifting platform is a scissor-type lifting platform.