Conveying and processing system

Abstract

The utility model relates to a conveying and processing system which is provided with a double-layer conveying frame, the double-layer conveying frame is provided with a blank placing table and a finished product placing table, the blank placing table is lower than the finished product placing table, blank materials to be processed are placed on the blank placing table, and finished product materials after being processed are placed on the finished product placing table. The mechanical arm is located between the first machining device and the third machining device, the third machining device and the double-layer conveying frame are oppositely arranged, the mechanical arm is arranged between the double-layer conveying frame and the second machining device, and after the mechanical arm grabs blank materials to the three machining devices to be machined, the finished product materials are placed on the finished product containing table. According to the conveying and machining system, workers only need to take and place blank materials and finished product materials, other things are completed through the double-layer conveying frame and the mechanical arm, the effect that one mechanical arm and one double-layer conveying frame can serve a plurality of machining devices is achieved, and the mechanical arm does not need to wait for replacement of a peripheral box.

Description

Technical Field

[0001] The utility model relates to the field of automated machining, and particularly to a conveying and processing system. Background Art

[0002] With the gradual development of industrial technology, automated processing has become more and more common, and the use of processing equipment and manipulators has become more and more extensive. At the same time, the requirements for the utilization efficiency and production efficiency of the equipment are also getting higher and higher.

[0003] The existing automated processing systems are generally assembly-line processing systems. Since the assembly-line systems cover a large area and the equipment manufacturing cost is high, the manufacturing and processing costs are increased invisibly, which is not conducive to market competition. The national patent CN202121783482.4 discloses a continuous machining production equipment using multiple manipulators for material transfer, including: a loading module, a machining module, a material transfer module, and an unloading module. In the utility model, a manipulator is arranged beside each processing machine tool to transfer materials, so that the materials can be quickly and automatically transferred between different machine tools. However, the unloading assembly line 51 in this solution has similar defects as described above. Most of the existing automated production lines are integrally designed for a certain product or a certain series of products, and do not have universality. When changing products, a new production line needs to be set up again, and the design workload is large. Summary of the Utility Model

[0004] In view of the deficiencies of the existing assembly-line processing systems, such as large floor area and high equipment manufacturing cost, etc., a conveying and processing system is provided, which includes a workbench, a manipulator, a processing equipment one, a processing equipment two, and a processing equipment three. It is characterized in that it further has a double-layer conveying rack, and the double-layer conveying rack has a blank placing table and a finished product placing table. The height of the blank placing table is lower than that of the finished product placing table. The blank materials to be processed are placed on the blank placing table, and the processed finished product materials are placed on the finished product placing table. The manipulator is located between the processing equipment one and the processing equipment three. The processing equipment three is arranged opposite to the double-layer conveying rack. The manipulator is arranged between the double-layer conveying rack and the processing equipment two. After the manipulator grabs the blank materials and processes them on the three processing equipment, the finished product materials are placed on the finished product placing table, which can solve the above technical problems.

[0005] Further, the blank placing table and the finished product placing table are movably arranged on the upper part of the double-layer conveying rack, so that it is convenient and fast to place the turnover boxes.

[0006] Further, the height of the blank placing table is higher than that of the finished product placing table, forming two different proposed solutions compared with the situation where the height of the blank placing table is lower than that of the finished product placing table.

[0007] Further, both the blank materials and the finished product materials are placed in the turnover boxes, and the turnover boxes are then placed on the blank placing table and the finished product placing table.

[0008] Further, an installation base is provided below the manipulator. The manipulator is fixed on the workbench through the installation base, and several universal wheels are provided below the workbench to facilitate subsequent movement and relocation.

[0009] Further, the manipulator has an end joint at the execution end, and a gripper one, a gripper two, a gripper three, and a gripper four are arranged at the end of the end joint to meet the processing requirements of different materials.

[0010] Further, the process flow of the processing system for processing the blank material is as follows: Workers place the blank materials orderly on the blank placement table. The manipulator comes to grab the blank materials and transfers them to the processing equipment one for processing. After the processing equipment one completes the first processing procedure on the blank materials, the manipulator grabs and transfers the semi-finished products from the processing equipment one to the processing equipment two. After the processing equipment two completes the second processing procedure on the semi-finished products, the manipulator grabs and transfers the semi-finished products from the processing equipment two to the processing equipment three. Finally, after the processing equipment three processes the last procedure, the manipulator grabs and transfers the processed finished products from the processing equipment three to the finished product placement table.

[0011] Compared with the prior art, the beneficial effects of this application are as follows: When using a conveying and processing system of the present utility model, workers only need to pick up and place the blank materials and the finished products, and other things are all completed by the double-layer conveying rack and the manipulator. It has the advantage of high automation, and realizes the effect that one manipulator and one double-layer conveying rack can serve several processing equipments, so that the manipulator does not need to wait for the replacement of the turnover box. At the same time, through the technical solution of the present utility model, workers can operate away from the machine tool and the manipulator, and the operation safety is significantly improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a three-dimensional structure schematic diagram of a conveying and processing system of the present utility model;

[0013] Figure 2 It is a schematic diagram of the double-layer conveying rack structure of a conveying and processing system of the present utility model;

[0014] Figure 3 It is an enlarged schematic diagram of the structure of a conveying and processing system and a manipulator of the present utility model;

[0015] Figure 4 It is a schematic diagram of the gripper of a conveying and processing system of the present utility model.

[0016] The indications in the attached drawings are as follows: workbench 1, double-layer conveyor rack 2, blank placement table 21, finished product placement table 22, manipulator 3, mounting base 31, end joint 32, gripper one 33, gripper two 34, gripper three 35, gripper four 36, processing equipment one 4, processing equipment two 5, and processing equipment three 6. Detailed implementation manner

[0017] The following is further described in conjunction with the above Figure 1 , Figure 2 , Figure 3 and Figure 4 to make a further explanation of the solution of this embodiment. The present utility model provides a conveying and processing system, which includes a workbench 1, a double-layer conveyor rack 2, a blank placement table 21, a finished product placement table 22, a manipulator 3, processing equipment one 4, processing equipment two 5, processing equipment three 6, etc. The double-layer conveyor rack 2 is applied to serve the processing system. Among them, the number of the processing equipment here can also be set to be unlimited, and the specific number is determined by the complexity of the material processing and the processing procedures.

[0018] The above double-layer conveyor rack 2 and manipulator 3 are fixed on the workbench 1. As another solution, the manipulator 3 is arranged between the processing equipment one 4 and the processing equipment three 6, the processing equipment three 6 is arranged opposite to the double-layer conveyor rack 2, and the manipulator 3 is arranged between the double-layer conveyor rack 2 and the processing equipment two 5.

[0019] In the above, the double-layer conveyor rack 2 and the manipulator 3 are fixed on the workbench 1. As another solution, several processing devices are located around the double-layer conveyor rack 2 and the manipulator 3. The double-layer conveyor rack 2 is used to place the turnover boxes for blank materials and finished products. Several processing devices are within the reach of the manipulator 3. The manipulator 3 is used to grab the blank materials on the double-layer conveyor rack 2 to the processing devices, replace the semi-finished materials between the processing devices, and pick up the finished products on the processing devices to the double-layer conveyor rack 2. Therefore, setting several processing devices should also be within the protection scope of the present utility model, and it is equivalent to the above three processing device solutions. Specifically, the double-layer conveyor rack 2 has a blank placement table 21 and a finished product placement table 22. Both the blank materials and the finished products are placed in the turnover boxes, and the turnover boxes are then placed on the blank placement table 21 and the finished product placement table 22. The blank materials to be processed are placed on the blank placement table 21, and the processed finished products are placed on the finished product placement table 22. The blank placement table 21 and the finished product placement table 22 are movably arranged on the upper part of the double-layer conveyor rack 2. Among them, the height of the blank placement table 21 is lower than that of the finished product placement table 22, and the blank placement table 21 can pass under the finished product placement table 22. With power drive, the positions of the blank placement table 21 and the finished product placement table 22 can be interchanged, which is convenient for placing the blank materials and removing the finished products, so as to reduce the waiting time of the manipulator 3 due to material replacement and achieve the effect of maximum no-waiting time. In addition, for the blank placement table 21 and the finished product placement table 22 here, the height of the blank placement table 21 can also be set higher than that of the finished product placement table 22, and the finished product placement table 22 can pass under the blank placement table 21. The technical effects to be achieved by the above two solutions are the same.

[0020] The above manipulator 3 can freely rotate to grab materials. An installation base 31 is provided below the manipulator 3, and the manipulator 3 is fixed on the workbench 1 through the installation base 31. Several universal wheels are provided below the workbench 1, which is convenient for the position adjustment of the simultaneous movement of the manipulator 3 and the double-layer conveyor rack 2. The manipulator 3 has a terminal joint 32 at the execution end, and a jaw one 33, a jaw two 34, a jaw three 35 and a jaw four 36 are provided at the end of the terminal joint 32. Among them, the jaw one 33, the jaw two 34, the jaw three 35 and the jaw four 36 can grab blank materials or finished products with different outer diameters.

[0021] The above processing device one 4, processing device two 5, and processing device three 6 can be respectively used to complete the processing of blank materials. Three-color lights are provided on the processing device one 4, processing device two 5, and processing device three 6, and the three-color lights are used to feedback the working status of the corresponding machine.

[0022] The process flow of a conveying and processing system of the present utility model for processing blank materials is as follows: Workers orderly place the blank materials on the blank placing table 21, and the manipulator 3 comes to grab the blank materials and transfer them to the first processing device 4 for processing. After the first processing device 4 completes the first processing procedure on the blank materials, the manipulator 3 grabs and transfers the semi-finished products from the first processing device 4 to the second processing device 5. After the second processing device 5 completes the second processing procedure on the semi-finished products, the manipulator 3 grabs and transfers the semi-finished products from the second processing device 5 to the third processing device 6. Finally, after the third processing device 6 processes the last procedure, the manipulator 3 grabs and transfers the processed finished products from the third processing device 6 to the finished product placing table 22, that is, after the manipulator 3 grabs the blank materials and processes them through three processing devices, the finished product materials are placed on the finished product placing table 22. Thereafter, depending on the actual quantity of the finished product materials placed in the weekly packing box, the position transformation between the finished product placing table 22 and the blank placing table 21 is started in a timely manner to facilitate the replacement of the weekly packing box.

[0023] When using a conveying and processing system of the present utility model, workers only need to pick up and place the blank materials and the finished product materials, and other things are all completed by the double-layer conveying rack 2 and the manipulator 3. It has the advantage of high automation, realizes the effect of using one manipulator 3 to serve several processing devices, fully improves the use efficiency of the manipulator 3, and at the same time improves the work efficiency of workers in replacing the weekly packing box, so that the manipulator 3 does not need to wait for the replacement of the weekly packing box. At the same time, through the technical solution of the present utility model, workers can operate away from the machine tool and the manipulator 3, and the operation safety is significantly improved.

[0024] The above are only the preferred embodiments of the present utility model, and do not limit the patent scope of the present utility model accordingly. Any equivalent structural transformation made under the inventive concept of the present utility model by using the content of the specification and drawings of the present utility model, or any direct / indirect application in other related technical fields is included in the patent protection scope of the present utility model.

Claims

1. A conveying and processing system, comprising a workbench (1), a manipulator (3), a processing device 1 (4), a processing device 2 (5) and a processing device 3 (6), characterized in that: The invention also comprises a double-layer conveyor frame (2), wherein the double-layer conveyor frame (2) comprises a blank placement platform (21) and a finished product placement platform (22), wherein the blank placement platform (21) is lower in height than the finished product placement platform (22), the blank material to be processed is placed on the blank placement platform (21), and the finished product material after processing is placed on the finished product placement platform (22), the manipulator (3) is located between the processing equipment 1 (4) and the processing equipment 3 (6), the processing equipment 3 (6) is arranged opposite to the double-layer conveyor frame (2), and the manipulator (3) is arranged between the double-layer conveyor frame (2) and the processing equipment 2 (5); the manipulator (3) grabs the blank material on the blank placement platform (21) and places the finished product material on the finished product placement platform (22) after the blank material is processed by the three processing equipments.

2. A conveying and processing system according to claim 1, characterized in that: The blank placement platform (21) and the finished product placement platform (22) are movably arranged on the upper part of the double-layer conveying frame (2).

3. A conveying and processing system according to claim 1, characterized in that: The height of the blank placement platform (21) is higher than the height of the finished product placement platform (22).

4. A conveying and processing system according to claim 1, characterized in that: The blank materials and finished product materials are both placed in a peripheral packaging box, and the peripheral packaging box is then placed on a blank placement table (21) and a finished product placement table (22).

5. A conveying and processing system according to claim 1, characterized in that: A mounting base (31) is provided below the manipulator (3), and the manipulator (3) is fixed on the workbench (1) via the mounting base (31). A plurality of universal wheels are provided below the workbench (1).

6. A conveying and processing system according to claim 1, characterized in that: The manipulator (3) has an end joint (32) at the execution end, and the end of the end joint (32) is provided with a first clamp (33), a second clamp (34), a third clamp (35) and a fourth clamp (36).

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