Filling and sealing all-in-one machine

By designing a filling and sealing machine that integrates material transfer assembly and filling and sealing mechanism, the problem of manual transfer and limit placement in the prior art is solved, and the automatic operation of filling and sealing is realized, reducing production costs and improving efficiency.

CN222961133UActive Publication Date: 2025-06-10HAINAN NAYANG BIOMEDICAL TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422298346.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-20
Publication Date
2025-06-10
Estimated Expiration
2034-09-20

AI Technical Summary

Technical Problem

The existing filling and sealing machines require manual transfer and limit placement during filling and sealing operations, resulting in high production costs and low efficiency.

Method used

A filling and sealing integrated machine is designed, integrating material transfer assembly and filling and sealing mechanism, adjusting height through the turntable and clamping parts, and driving the round rod and cam with bevel gears to realize automatic feeding, filling, sealing and unloading of filling bottles.

Benefits of technology

It realizes automatic operation of filling and sealing, reduces production costs, and improves the efficiency of filling and sealing. It has a simple structure, simple operation and strong practicality.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222961133U_ABST
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Abstract

The utility model relates to the field of filling machines, in particular to a filling and sealing all-in-one machine which comprises a base station, a conveying frame and a filling and sealing mechanism are arranged at the top of the base station, a material conveying assembly is further arranged at the position, located at the discharging end of the conveying frame, of the top of the base station, and the material conveying assembly is used for being matched with the filling and sealing mechanism to feed and seal filling bottles. Wherein the material conveying assembly comprises a rotating disc, a clamping piece is arranged between the rotating disc and the material conveying assembly, the clamping piece is used for adjusting the height of the rotating disc, the material conveying assembly further comprises a discharging piece, the discharging piece is used for discharging filling bottles, a round rod is driven to drive a cam to rotate through the action of a pair of bevel gears at the same time, and the rotating disc is driven to rotate. The filling machine has the advantages that through synchronous indirect rotation of the base plate and the cam, on one hand, the filling bottles can be conveyed, filled and sealed, and on the other hand, the feeding plate can be driven to discharge the filling bottles, so that the filling bottles are prevented from being stacked on the base plate.
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Description

Technical Field

[0001] The utility model relates to the field of filling machines, in particular to a filling and sealing integrated machine. Background Art

[0002] The filling and sealing integrated machine is an automated device commonly used in packaging production lines in industries such as food, cosmetics, and medicine. It is mainly used to automatically fill products into packaging containers and seal the containers using sealing technology. This device can greatly improve production efficiency and ensure the quality and hygiene standards of product packaging.

[0003] In order to improve the filling efficiency, a filling and sealing integrated machine is needed for filling and sealing operations. For example, the Chinese patent publication number "CN208842730U" in the prior art discloses a beef filling and sealing integrated machine, which includes a base. A first motor is installed on the upper end surface of the base; a tank placement rack is arranged on the base, and the first motor is configured to drive the tank placement rack to rotate; a first cylinder is installed on the upper end surface of the base, the cylinder rod of the first cylinder is vertically upward, a first mounting rack is installed at the top of the cylinder rod of the first cylinder, a material cylinder is installed on the first mounting rack, and the discharge port of the material cylinder is located directly above the tank placement rack; a second mounting rack is installed on the upper end surface of the base, a second cylinder is installed on the second mounting rack, the cylinder rod of the second cylinder is vertically downward, a sealing pressing plate is installed at the bottom of the cylinder rod of the second cylinder, and the sealing pressing plate is located directly above the tank placement rack. The utility model integrates filling and sealing. Sealing is carried out immediately after filling is completed without transfer, and the contact time with air is short, ensuring the quality of the product.

[0004] Some filling and sealing integrated machines drive the filling bottles to rotate through a turntable for filling and sealing. However, in specific operations, considering that the turntable limits the placement of the filling bottles in a plug-in manner, and after filling and sealing, the filling bottles need to be taken out and re-placed manually. On the one hand, this increases the production cost due to manual participation, and on the other hand, too many manual operations reduce the filling and sealing efficiency, and the practicability is poor. Summary of the Utility Model

[0005] The purpose of the utility model is to solve the above-mentioned disadvantages of high production cost and low filling and sealing efficiency in the prior art, and to propose a filling and sealing integrated machine.

[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0007] Design a filling and sealing integrated machine, including a base platform. A conveying rack and a filling and sealing mechanism are arranged on the top of the base platform, and a material transfer component is also arranged at the discharge end of the conveying rack on the top of the base platform. The material transfer component is used to cooperate with the filling and sealing mechanism to feed and seal the filling bottles.

[0008] Among them, the material transfer component includes a turntable and a clamping component. The clamping component is used to adjust the height of the turntable. The material transfer component also includes a blanking component, and the blanking component is used to blank the filling bottles.

[0009] Furthermore, the filling and sealing mechanism includes a filling machine and a sealing machine fixedly installed on the top of the base platform. The filling machine is located above the conveying rack and is connected with a plurality of injection heads through a cross plate. The output end of the sealing machine extends above the material transfer component for feeding caps and sealing.

[0010] Furthermore, the material transfer component also includes a motor fixedly installed on the top of the inner wall of the base platform through a U-shaped frame. The shaft end of the motor penetrates through the base platform and is fixedly connected with a chassis. The turntable is arranged on the top of the chassis, and a number of recessed parts for clamping the filling bottles are arranged on the periphery of the turntable.

[0011] Furthermore, the clamping component includes a supporting part fixedly installed on the top of the chassis. The turntable is slidably connected with the supporting part. A plurality of clamping grooves are arranged on the periphery of the supporting part, and a positioning glass bead is fixedly installed on the top of the turntable. The positioning glass bead can be clamped into the clamping grooves.

[0012] Furthermore, the blanking component includes a driving bevel gear fixedly connected to the shaft end of the motor and located inside the U-shaped frame. A round rod is rotatably connected inside the U-shaped frame through a fixed seat. One end of the round rod is fixedly installed with a driven bevel gear, and the other end is fixedly installed with a cam. The driven bevel gear meshes and rotates with the driving bevel gear.

[0013] Furthermore, a feeding plate is slidably connected to the top of the base platform through a guiding groove. A bending part is arranged on the top of the feeding plate. The bending part extends below the turntable and can abut against the filling bottles. An extension part is arranged at the bottom of the feeding plate, and the cam can abut against the extension part.

[0014] Furthermore, a guiding rod is fixedly connected inside the guiding groove. The guiding rod is slidably connected with the feeding plate, and a spring is sleeved on one end of the guiding rod. Two ends of the spring are respectively fixedly connected with the feeding plate and the side surface of the guiding groove.

[0015] A filling and sealing integrated machine proposed by the present utility model has the beneficial effects that: while the driving base of the present utility model feeds the filling bottles, it can also drive the circular rod to drive the cam to rotate simultaneously by the action of a pair of bevel gears. The advantage is that the chassis and the cam rotate synchronously and indirectly. On the one hand, it can convey, fill, and seal the filling bottles, and on the other hand, it can drive the feeding plate to feed the filling bottles and prevent the filling bottles from piling up on the chassis. It can not only reduce the production cost but also improve the efficiency of filling and sealing. The structure is simple, the operation is convenient, and the practicability is strong. Brief Description of the Drawings

[0016] Figure 1 is a schematic structural diagram of the present utility model;

[0017] Figure 2 is Figure 1 an enlarged structural diagram of Area A of

[0018] Figure 3 is a schematic structural diagram of the material conveying assembly of the present utility model;

[0019] Figure 4 is Figure 3 an enlarged structural diagram of Area B of

[0020] Figure 5 is Figure 4 an enlarged structural diagram of Area C of

[0021] In the figure: 1, base; 2, conveying frame; 3, filling and sealing mechanism; 31, filling machine; 32, sealing machine; 33, cross plate; 34, injection head; 4, material conveying assembly; 41, turntable; 411, recessed part; 42, U-shaped frame; 43, motor; 44, chassis; 5, clamping part; 51, supporting part; 52, clamping groove; 53, positioning bead; 6, blanking part; 61, driving bevel gear; 62, circular rod; 63, driven bevel gear; 64, cam; 65, guiding groove; 66, feeding plate; 661, bending part; 662, extending part; 67, guiding rod; 671, spring. Detailed Embodiments

[0022] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments.

[0023] Referring to Figures 1-5 , a filling and sealing integrated machine includes a base 1. A conveying frame 2 and a filling and sealing mechanism 3 are arranged on the top of the base 1, and a material conveying assembly 4 is further arranged at the discharge end of the conveying frame 2 on the top thereof. The material conveying assembly 4 is used to cooperate with the filling and sealing mechanism 3 to feed and seal the filling bottles;

[0024] Among them, the material transfer component 4 includes a turntable 41 and a clamping component 5. The clamping component 5 is used to adjust the height of the turntable 41. The material transfer component 4 further includes a blanking component 6, and the blanking component 6 is used to blank the filling bottles.

[0025] Furthermore, the filling and sealing mechanism 3 includes a filling machine 31 and a sealing machine 32 fixedly installed on the top of the base 1. The filling machine 31 is located above the conveying frame 2 and is connected with a plurality of injection heads 34 through a cross plate 33. The output end of the sealing machine 32 extends above the material transfer component 4 for feeding caps and sealing.

[0026] It is worth mentioning that both the filling machine 31 and the sealing machine 32 are prior arts. The filling machine 31 and the sealing machine 32 cooperate with the conveying frame 2 to convey, fill, and seal the filling bottles.

[0027] Still further, the material transfer component 4 further includes a motor 43 fixedly installed on the inner wall top of the base 1 through a U-shaped frame 42. The shaft end of the motor 43 penetrates through the base 1 and is fixedly connected with a chassis 44. The top of the chassis 44 is provided with the turntable 41, and a plurality of recessed parts 411 for clamping the filling bottles are arranged on the periphery of the turntable 41.

[0028] Specifically, under normal circumstances, the motor 43 drives the chassis 44 to drive the turntable 41 to rotate. The turntable 41 uses the recessed parts 411 to clamp and rotate the filling bottles on the conveying frame 2, facilitating the sealing machine 32 to put on caps and seal.

[0029] More specifically, the clamping component 5 includes a support part 51 fixedly installed on the top of the chassis 44. The turntable 41 is slidably connected with the support part 51. A plurality of card slots 52 are arranged on the periphery of the support part 51. A positioning glass bead 53 is fixedly installed on the top of the turntable 41, and the positioning glass bead 53 can be clamped into the card slots 52.

[0030] The specific operation is to fix the turntable 41 by using the positioning glass bead 53 to clamp the card slots 52. By adjusting the height of the turntable 41, it is convenient to adapt to filling bottles of different heights.

[0031] Generally speaking, the blanking component 6 includes a driving bevel gear 61 fixedly connected to the shaft end of the motor 43 and located inside the U-shaped frame 42. A round rod 62 is rotatably connected inside the U-shaped frame 42 through a fixed seat. One end of the round rod 62 is fixedly installed with a driven bevel gear 63, and the other end is fixedly installed with a cam 64. The driven bevel gear 63 meshes and rotates with the driving bevel gear 61.

[0032] In addition, a feeding plate 66 is slidably connected to the top of the base 1 through a guiding groove 65. A bending portion 661 is provided on the top of the feeding plate 66. The bending portion 661 extends below the turntable 41 and can abut against the filling bottle. An extending portion 662 is provided at the bottom of the feeding plate 66, and the cam 64 can abut against the extending portion 662.

[0033] It is worth mentioning that while the motor 43 drives the chassis 44 to rotate, it also uses the driving bevel gear 61 to cooperate with the driven bevel gear 63 to drive the round rod 62 to rotate. The round rod 62 then reaches the purpose of being able to abut against the feeding plate 66 through the cam 64, and then drives the feeding plate 66 to complete the operation of discharging the filling bottle.

[0034] It should be noted that the chassis 44 rotates intermittently, and due to the need for the cam 64 to rotate in a circle, the driving bevel gear 61 is larger than the driven bevel gear 63. Benefiting from the large transmission ratio of the driving bevel gear 61, it can drive the driven bevel gear 63 to rotate more quickly to avoid affecting the feeding plate 66 from returning to its original position.

[0035] Finally, a guiding rod 67 is fixedly connected in the guiding groove 65. The guiding rod 67 is slidably connected to the feeding plate 66, and a spring 671 is sleeved on one end thereof. Both ends of the spring 671 are fixedly connected to the feeding plate 66 and the side surface of the guiding groove 65 respectively.

[0036] It is worth mentioning that when the feeding plate 66 slides due to the extending portion 662 being abutted by the cam 64, it will squeeze the spring 671. After the cam 64 disengages from the feeding plate 66, the feeding plate 66 returns to its original position under the elastic action of the spring 671, facilitating the next feeding.

[0037] Among them, the guiding rod 67 provides guiding and supporting functions for the feeding plate 66 to ensure that the feeding plate 66 slides smoothly.

[0038] It should be noted that there is a certain distance between several recessed portions 411 to prevent the distance between multiple filling bottles from being too dense, resulting in the feeding plate 66 being stuck when it returns to its original position.

[0039] Working mode: During work, after adjusting the height of the turntable 41 by using the positioning bead 53, the conveying rack 2 feeds the filling bottles. The motor 43 drives the chassis 44 to drive the turntable 41 to rotate. The turntable 41 uses the recessed portions 411 to cooperate with the conveying rack 2 to clamp and rotate the filling bottles. The filling bottles complete the sealing operation through the sealing machine 32.

[0040] Then, while the motor 43 rotates, the shaft end drives the round rod 62 to rotate by means of the driving bevel gear 61 cooperating with the driven bevel gear 63. The round rod 62 then acts on the feeding plate 66 through the cam 64, and the filling bottles are fed by indirectly pushing the feeding plate 66 to slide.

[0041] Finally, after the cam 64 disengages from the feeding plate 66, the feeding plate 66 returns to its original position under the elastic support of the spring 671 and waits to be fed again.

[0042] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution and inventive concept of the present invention, making equivalent substitutions or changes should be covered within the protection scope of the present invention.

Claims

1. A filling and sealing machine, comprising a base (1), characterized in that: The top of the base (1) is provided with a conveying frame (2) and a filling and sealing mechanism (3), and the top of the base (1) is located at the discharge end of the conveying frame (2) and is also provided with a material transfer component (4), the material transfer component (4) is used to cooperate with the filling and sealing mechanism (3) to feed and seal the filling bottles; The material transfer assembly (4) comprises a turntable (41) and a clamping member (5), wherein the clamping member (5) is used to adjust the height of the turntable (41), and the material transfer assembly (4) further comprises a material discharge member (6), wherein the material discharge member (6) is used to discharge the filling bottles.

2. The filling and sealing integrated machine according to claim 1, characterized in that: The filling and sealing mechanism (3) comprises a filling machine (31) and a sealing machine (32) fixedly mounted on the top of the base (1); the filling machine (31) is located above the conveying frame (2) and is connected to a plurality of injection heads (34) via a transverse plate (33); the output end of the sealing machine (32) is extended to the top of the material transfer assembly (4) for cap delivery and sealing.

3. The filling and sealing integrated machine according to claim 1, characterized in that: The material transfer assembly (4) further comprises a motor (43) fixedly mounted on the top of the inner wall of the base (1) via a U-shaped frame (42); the shaft end of the motor (43) passes through the base (1) and is fixedly connected to a chassis (44); the top of the chassis (44) is provided with the turntable (41); and the periphery of the turntable (41) is provided with a plurality of recessed portions (411) for clamping the filling bottles.

4. The filling and sealing integrated machine according to claim 3, characterized in that: The clamping member (5) comprises a supporting portion (51) fixedly mounted on the top of the chassis (44); the rotating disk (41) is slidably connected to the supporting portion (51); a plurality of clamping grooves (52) are provided on the periphery of the supporting portion (51); a positioning glass bead (53) is fixedly mounted on the top of the rotating disk (41); and the positioning glass bead (53) can be clamped into the clamping groove (52).

5. The filling and sealing integrated machine according to claim 3, characterized in that: The blanking member (6) comprises a driving bevel gear (61) fixedly connected to the shaft end of the motor (43) in the U-shaped frame (42); a round rod (62) rotatably connected to the U-shaped frame (42) via a fixed seat; a driven bevel gear (63) is fixedly mounted on one end of the round rod (62) and a cam (64) is fixedly mounted on the other end; the driven bevel gear (63) is meshed and rotated with the driving bevel gear (61).

6. The filling and sealing integrated machine according to claim 5, characterized in that: The top of the base (1) is slidably connected to a feeding plate (66) via a guide groove (65); the top of the feeding plate (66) is provided with a bending portion (661), the bending portion (661) is extended to the bottom of the turntable (41) and is capable of contacting the filling bottle; the bottom of the feeding plate (66) is provided with an extension portion (662), and the cam (64) is capable of contacting the extension portion (662).

7. The filling and sealing integrated machine according to claim 6, characterized in that: A guide rod (67) is fixedly connected in the guide groove (65), the guide rod (67) is slidably connected to the feed plate (66), and a spring (671) is sleeved on one end of the guide rod (67), and the two ends of the spring (671) are respectively fixedly connected to the feed plate (66) and the side of the guide groove (65).

Citation Information

Patent Citations

  • Beef filling and sealing all-in-one machine

    CN208842730U