Sludge dewatering device
By adopting a combined structure of square cylinder and arc block in the sludge dewatering device, the problem of sludge accumulation and detachment from the device during the dewatering process is solved, and the stability and efficiency of sludge dewatering are improved.
Patent Information
- Application Number
- CN202421670505.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-16
- Publication Date
- 2025-06-10
- Estimated Expiration
- 2034-07-16
AI Technical Summary
During the sludge dehydration process, due to the need to squeeze and dehydrate the sludge, the sludge accumulates and easily detaches the sludge dehydration device from the feed port.
A sludge dewatering device is designed, adopting a combined structure of square cylinder and arc block. Through the design of arc block, the sludge pushes the arc block to move, thereby avoiding the sludge from detachment from the device. At the same time, a tie rod and spring mechanism are provided to facilitate movement and limit the position of the arc block.
The problem of sludge accumulation and detachment from the device during the dehydration process is effectively avoided, and the stability and efficiency of sludge dehydration are improved.
Smart Images

Figure CN222961302U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sludge dewatering, in particular to a sludge dewatering device. Background Technique
[0002] Sludge refers to the solid substances generated during the wastewater treatment process, which can usually be used as soil improvers, plant cultivation media, etc. During the sludge treatment process, it is often necessary to dehydrate the sludge to reduce the moisture content in the sludge, facilitate the transportation of the sludge, and at the same time reduce the organic matter and pathogenic bacteria in the sludge that will pollute the environment.
[0003] During the process of using a sludge dewatering device to dehydrate sludge, the following steps are mainly included, namely feeding sludge, sludge dewatering, and sludge discharging. During the sludge dewatering process, since it is necessary to squeeze and dehydrate the sludge in the sludge dewatering device, the sludge accumulates, and it is often easy for the sludge to break away from the sludge dewatering device from the feed inlet.
[0004] Therefore, we propose a sludge dewatering device. Content of the Utility Model
[0005] The purpose of the utility model is to provide a sludge dewatering device to solve the problem that during the sludge dewatering process, due to the need to squeeze and dehydrate the sludge in the sludge dewatering device, the sludge accumulates, and it is often easy for the sludge to break away from the sludge dewatering device from the feed inlet.
[0006] To achieve the above object, the present utility model provides the following technical solutions: A sludge dewatering device, including a base, on the upper surface of the base is fixedly connected with a first mounting plate, on the upper surface of the base is fixedly connected with a second mounting plate, on one side of the base close to the first mounting plate is provided a dewatering mechanism, the dewatering mechanism includes a sleeve, the sleeve is fixedly connected to one side of the first mounting plate close to the second mounting plate, the inner wall of the sleeve is fixedly connected with a filter cylinder, the inner wall of the sleeve is fixedly connected with two water guide plates, on the side of the first mounting plate away from the sleeve is fixedly connected with a first motor, the output end of the first motor is fixedly connected with a auger, the auger is installed in the inner wall of the filter cylinder, the surface of the filter cylinder is communicated with a feed inlet, the surface of the sleeve is communicated with a water outlet, on one side of the second mounting plate close to the sleeve is provided a discharging mechanism, the discharging mechanism includes a first electric telescopic rod, the first electric telescopic rod is fixedly connected to one side of the second mounting plate close to the sleeve, the output end of the first electric telescopic rod is fixedly connected with a blocking plate, the blocking plate is slidably connected to the inner wall of the filter cylinder, on the side of the blocking plate close to the first mounting plate is installed a pressure sensor, on the upper surface of the base is provided a collecting mechanism, the collecting mechanism includes a second motor, the second motor is installed in the inner wall of the base, the output end of the second motor is fixedly connected with a rotating rod, the other end of the rotating rod is fixedly connected with a collecting cylinder, on the side of the first mounting plate away from the second mounting plate is fixedly connected with a control panel, at one end of the feed inlet away from the sleeve is provided a blocking device, the blocking device includes a square tube, the square tube is communicated with one end of the feed inlet away from the sleeve, the inner wall of the square tube is slidably connected with an arc-shaped block, on the side of the square tube away from the feed inlet is communicated with a material inlet.
[0007] The effects achieved by the above components are as follows: By setting the square tube, the arc-shaped block can be installed. By setting the material inlet, it can be avoided that the sludge breaks away from the square tube during the process of feeding the sludge. The upper surface of the arc-shaped block is arc-shaped, so that when the sludge is placed on the arc-shaped block, the sludge can push the arc-shaped block to move.
[0008] Preferably, a connecting block is fixedly connected to the side surface of the arc-shaped block, the connecting block is slidably connected to the inner wall of the square tube, a pull rod is fixedly connected to the side of the connecting block away from the arc-shaped block, and a fixing plate is sleeved on the surface of the pull rod, and the fixing plate is fixedly connected to the side surface of the square tube.
[0009] The effects achieved by the above components are as follows: The pull rod is slidably connected to the inner wall of the fixing plate, so that the pull rod can move. By setting the pull rod, it is convenient to move the connecting block and the arc-shaped block.
[0010] Preferably, a pull plate is fixedly connected to one end of the pull rod away from the connecting block, and a spring is sleeved on the surface of the pull rod, and the two ends of the spring are respectively fixedly connected to the pull plate and the fixing plate.
[0011] The effects achieved by the above components are as follows: By setting the pull plate, the spring can be conveniently installed, and at the same time, the pull rod can be conveniently moved. By setting the spring, the position of the pull rod can be restricted.
[0012] Preferably, a stirring device is provided on the side of the second mounting plate close to the first mounting plate. The stirring device includes a second electric telescopic rod, which is fixedly connected to the side of the second mounting plate close to the collection barrel. The output end of the second electric telescopic rod is fixedly connected with a rectangular block, and the lower surface of the rectangular block is fixedly connected with a third electric telescopic rod. A plurality of first stirring rods are fixedly connected to the surface of the third electric telescopic rod.
[0013] The effects achieved by the above components are as follows: By setting the second electric telescopic rod, the third electric telescopic rod can be moved. The sludge in the collection barrel can be stirred by the first stirring rods on the third electric telescopic rod.
[0014] Preferably, a connecting strip is fixedly connected to the output end of the third electric telescopic rod, and a plurality of second stirring rods are fixedly connected to the side of the connecting strip away from the third electric telescopic rod.
[0015] The effects achieved by the above components are as follows: By setting the connecting strip, the second stirring rods can be installed on the third electric telescopic rod. The second stirring rods can play a role in stirring and increase the stirring effect.
[0016] Preferably, a stabilizing plate is sleeved on the surface of the second electric telescopic rod, one side of the stabilizing plate is fixedly connected to the second mounting plate, and a stabilizing telescopic plate is sleeved on the surface of the third electric telescopic rod, and one end of the stabilizing telescopic plate is fixedly connected to the second mounting plate.
[0017] The effects achieved by the above components are as follows: By setting the stabilizing plate, the stability of the second electric telescopic rod during operation can be increased. By setting the stabilizing telescopic plate, the stability of the third electric telescopic rod during operation can be improved. At the same time, the stabilizing telescopic plate can be extended or contracted, which facilitates the movement of the position of the third electric telescopic rod.
[0018] Compared with the prior art, the beneficial effects of the present utility model are:
[0019] 1. In the present utility model, by setting the square cylinder, the arc-shaped block can be installed. By setting the feeding port, it can be avoided that the sludge breaks away from the square cylinder during the process of feeding the sludge. The upper surface of the arc-shaped block is arc-shaped, so that when the sludge is placed on the arc-shaped block, the sludge can push the arc-shaped block to move. The pull rod is slidably connected to the inner wall of the fixing plate, so that the pull rod can move. By setting the pull rod, it is convenient to move the connecting block and the arc-shaped block. By setting the pull plate, the spring can be conveniently installed, and at the same time, the pull rod can be conveniently moved. By setting the spring, the position of the pull rod can be restricted.
[0020] 2. In this utility model, by setting the stabilizing plate, the stability of the second electric telescopic rod during operation can be increased. By setting the stabilizing telescopic plate, the stability of the third electric telescopic rod during operation can be improved. At the same time, the stabilizing telescopic plate can be extended or contracted, facilitating the movement of the position of the third electric telescopic rod. By setting the first stirring rod and the second stirring rod, when the collection barrel rotates, the sludge in the collection barrel can be stirred. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 is a schematic diagram of the overall structure of this utility model;
[0022] Figure 2 is an exploded schematic diagram of this utility model;
[0023] Figure 3 For this utility model Figure 1 is a schematic diagram of a partial structure;
[0024] Figure 4 is a schematic diagram of the structure of the pull rod of this utility model;
[0025] Figure 5 For this utility model Figure 2 is a schematic diagram of a partial structure;
[0026] Figure 6 For this utility model Figure 5 is an enlarged view of part A of this utility model.
[0027] In the figure: 1, base; 2, first mounting plate; 3, second mounting plate; 4, dewatering mechanism; 41, first motor; 42, auger; 43, feed inlet; 44, water outlet; 45, sleeve; 46, filter cartridge; 47, water guide plate; 5, discharging mechanism; 51, first electric telescopic rod; 52, blocking plate; 53, pressure sensor; 6, collection mechanism; 61, collection barrel; 62, rotating rod; 63, second motor; 7, control panel; 8, sealing device; 81, square barrel; 82, feeding port; 83, fixing plate; 84, pull rod; 85, spring; 86, pull plate; 87, connecting block; 88, arc-shaped block; 9, stirring device; 91, second electric telescopic rod; 92, stabilizing plate; 93, rectangular block; 94, third electric telescopic rod; 95, stabilizing telescopic plate; 96, first stirring rod; 97, connecting strip; 98, second stirring rod. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0028] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0029] Please refer to Figures 1-6 , the present invention provides a technical solution: a sludge dewatering device, including a base 1, a first mounting plate 2 fixedly connected to the upper surface of the base 1, a second mounting plate 3 fixedly connected to the upper surface of the base 1, a dewatering mechanism 4 provided on one side of the base 1 close to the first mounting plate 2. The dewatering mechanism 4 includes a sleeve 45, the sleeve 45 is fixedly connected to one side of the first mounting plate 2 close to the second mounting plate 3, a filter cylinder 46 is fixedly connected to the inner wall of the sleeve 45, two water guide plates 47 are fixedly connected to the inner wall of the sleeve 45, a first motor 41 is fixedly connected to the side of the first mounting plate 2 away from the sleeve 45, a screw conveyor 42 is fixedly connected to the output end of the first motor 41, the screw conveyor 42 is installed in the inner wall of the filter cylinder 46, a feed inlet 43 is communicated with the surface of the filter cylinder 46, a water outlet 44 is communicated with the surface of the sleeve 45, a discharging mechanism 5 is provided on one side of the second mounting plate 3 close to the sleeve 45. The discharging mechanism 5 includes a first electric telescopic rod 51, the first electric telescopic rod 51 is fixedly connected to the side of the second mounting plate 3 close to the sleeve 45, a blocking plate 52 is fixedly connected to the output end of the first electric telescopic rod 51, the blocking plate 52 is slidably connected to the inner wall of the filter cylinder 46, a pressure sensor 53 is installed on the side of the blocking plate 52 close to the first mounting plate 2, a collecting mechanism 6 is provided on the upper surface of the base 1. The collecting mechanism 6 includes a second motor 63, the second motor 63 is installed in the inner wall of the base 1, a rotating rod 62 is fixedly connected to the output end of the second motor 63, a collecting cylinder 61 is fixedly connected to the other end of the rotating rod 62, a control panel 7 is fixedly connected to the side of the first mounting plate 2 away from the second mounting plate 3, a blocking device 8 is provided at one end of the feed inlet 43 away from the sleeve 45, and a stirring device 9 is provided on the side of the second mounting plate 3 close to the first mounting plate 2.
[0030] Next, the specific settings and functions of its blocking device 8 and stirring device 9 will be described in detail.
[0031] As Figures 1-4As shown, the plugging device 8 includes a square cylinder 81. The square cylinder 81 is connected to one end of the feed inlet 43 away from the sleeve 45. An arc-shaped block 88 is slidably connected to the inner wall of the square cylinder 81. A material inlet 82 is connected to the side of the square cylinder 81 away from the feed inlet 43. By providing the square cylinder 81, the arc-shaped block 88 can be installed. By providing the material inlet 82, it can be avoided that the sludge breaks away from the square cylinder 81 during the process of discharging the sludge. The upper surface of the arc-shaped block 88 is arc-shaped, so that when the sludge is placed on the arc-shaped block 88, the sludge can push the arc-shaped block 88 to move.
[0032] A connecting block 87 is fixedly connected to the side surface of the arc-shaped block 88. The connecting block 87 is slidably connected to the inner wall of the square cylinder 81. A pull rod 84 is fixedly connected to the side of the connecting block 87 away from the arc-shaped block 88. A fixing plate 83 is sleeved on the surface of the pull rod 84. The fixing plate 83 is fixedly connected to the side surface of the square cylinder 81. The pull rod 84 is slidably connected to the inner wall of the fixing plate 83, so that the pull rod 84 can move. By providing the pull rod 84, it is convenient to move the connecting block 87 and the arc-shaped block 88. A pull plate 86 is fixedly connected to the end of the pull rod 84 away from the connecting block 87. A spring 85 is sleeved on the surface of the pull rod 84. Both ends of the spring 85 are fixedly connected to the pull plate 86 and the fixing plate 83 respectively. By providing the pull plate 86, it is convenient to install the spring 85 and at the same time it is convenient to move the pull rod 84. By providing the spring 85, the position of the pull rod 84 can be restricted.
[0033] As Figure 2 and Figure 5 as well as Figure 6 shown, the stirring device 9 includes a second electric telescopic rod 91. The second electric telescopic rod 91 is fixedly connected to the side of the second mounting plate 3 close to the collection cylinder 61. The output end of the second electric telescopic rod 91 is fixedly connected to a rectangular block 93. A third electric telescopic rod 94 is fixedly connected to the lower surface of the rectangular block 93. A plurality of first stirring rods 96 are fixedly connected to the surface of the third electric telescopic rod 94. By providing the second electric telescopic rod 91, the third electric telescopic rod 94 can be moved. The sludge in the collection cylinder 61 can be stirred by the first stirring rods 96 on the third electric telescopic rod 94. The output end of the third electric telescopic rod 94 is fixedly connected to a connecting strip 97. A plurality of second stirring rods 98 are fixedly connected to the side of the connecting strip 97 away from the third electric telescopic rod 94. By providing the connecting strip 97, the second stirring rods 98 can be installed on the third electric telescopic rod 94. The second stirring rods 98 can play a role in stirring and increase the stirring effect.
[0034] The surface of the second electric telescopic rod 91 is covered with a stabilizing plate 92, one side of which is fixedly connected to the second mounting plate 3, and the surface of the third electric telescopic rod 94 is covered with a stabilizing telescopic plate 95, one end of which is fixedly connected to the second mounting plate 3. By providing the stabilizing plate 92, the stability of the second electric telescopic rod 91 during operation can be increased, and by using the stabilizing telescopic plate 95, the stability of the third electric telescopic rod 94 during operation can be improved, and at the same time, the stabilizing telescopic plate 95 can be extended or retracted, which facilitates the movement of the position of the third electric telescopic rod 94.
[0035] Working principle: When using the sludge dewatering device to dewater the sludge, first connect the sludge dewatering device to an external power source, then start the first motor 41 of the dewatering mechanism 4 through the control panel 7, the first motor 41 drives the auger 42 to rotate inside the filter cartridge 46, and at the same time, pour the sludge to be dehydrated into the filter cartridge 46 through the feed port 43, the rotation of the auger 42 drives the sludge to move inside the filter cartridge 46, and at the same time, the auger 42 and the filter cartridge 46 squeeze the sludge, and the squeezed water is guided by the water guide plate 47 in the sleeve 45 and discharged from the water outlet 44. When the pressure sensor 53 of the discharge mechanism 5 senses that the pressure reaches the set value, the control panel 7 receives the signal of the pressure sensor 53, controls the first electric telescopic rod 51 to contract, drives the blocking plate 52 to move away from the filter cartridge 46, and under the push of the auger 42, the sludge enters the collecting cylinder 61 of the collecting mechanism 6. At this time, the control panel 7 controls the second motor 63 to start, and the second motor 63 drives the collecting cylinder 61 to rotate through the rotating rod 62, so as to further dehydrate the sludge. The first mounting plate 2 and the second mounting plate 3 can be installed by setting the base 1. When using the sludge dewatering device to dewater the sludge, the sludge is first put into the feed port 82. At this time, the sludge pushes the arc block 88 to make the connecting block 87 slide on the inner wall of the square cylinder 81. The movement of the connecting block 87 makes the pull rod 84 slide on the inner wall of the fixed plate 83, so that the pull plate 86 moves away from the fixed plate 83. When the sludge enters the feed port 43, under the action of the elastic force of the spring 85, the arc block 88 moves away from the fixed plate 83 to close the feed port 82. By setting the blocking device 8, the feed port 43 can be closed after the sludge is put into the filter cartridge 46, so that in the process of using the sludge dewatering device to squeeze and dehydrate the sludge, the sludge accumulated due to squeezing can be avoided as much as possible from escaping from the sludge dewatering device through the feed port 43.
[0036] After the sludge enters the collection cylinder 61, the second electric telescopic rod 91 is activated through the control panel 7. The second electric telescopic rod 91 slides on the inner wall of the stabilizing plate 92. At the same time, the stabilizing telescopic plate 95 extends, pushing the rectangular block 93 to move closer to the collection cylinder 61. Then, the third electric telescopic rod 94 is activated, causing the connecting bar 97 to approach the collection cylinder 61. At this time, both the first stirring rod 96 and the second stirring rod 98 are inside the collection cylinder 61, so that when the collection cylinder 61 rotates, it can stir the sludge inside the collection cylinder 61. By setting the stirring device 9, it is avoided that the stirring rod rotates with the collection cylinder 61, resulting in a poor stirring effect on the sludge inside the collection cylinder 61, and as much as possible, it is ensured that the sludge will not become caked.
[0037] It should be noted that in this text, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or further includes elements inherent to such process, method, article or device.
[0038] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A sludge dewatering device, comprising a base (1), the upper surface of the base (1) being fixedly connected to a first mounting plate (2), the upper surface of the base (1) being fixedly connected to a second mounting plate (3), a dewatering mechanism (4) being provided on a side of the base (1) close to the first mounting plate (2), the dewatering mechanism (4) comprising a sleeve (45), the sleeve (45) being fixedly connected to a side of the first mounting plate (2) close to the second mounting plate (3), the inner wall of the sleeve (45) being fixedly connected to a filter cartridge (45), 6), the inner wall of the sleeve (45) is fixedly connected to two water guide plates (47), the first mounting plate (2) is fixedly connected to a first motor (41) on a side away from the sleeve (45), the output end of the first motor (41) is fixedly connected to an auger (42), the auger (42) is mounted on the inner wall of the filter cartridge (46), the surface of the filter cartridge (46) is connected to a feed inlet (43), the surface of the sleeve (45) is connected to a water outlet (44), and the second mounting plate (3) is close to the sleeve (45). A discharge mechanism (5) is provided on one side of the base (1), the discharge mechanism (5) comprising a first electric telescopic rod (51), the first electric telescopic rod (51) being fixedly connected to a side of the second mounting plate (3) close to the sleeve (45), the output end of the first electric telescopic rod (51) being fixedly connected to a blocking plate (52), the blocking plate (52) being slidably connected to the inner wall of the filter cartridge (46), a pressure sensor (53) being installed on the side of the blocking plate (52) close to the first mounting plate (2), a collecting mechanism (6) being provided on the upper surface of the base (1), the collecting mechanism (6) comprising a second motor (63), the second motor (63) being installed on the inner wall of the base (1), the output end of the second motor (63) being fixedly connected to a rotating rod (62), the other end of the rotating rod (62) being fixedly connected to the collecting cartridge (61), a control panel (7) being fixedly connected to a side of the first mounting plate (2) away from the second mounting plate (3), a blocking device (8) being provided on the end of the feed port (43) away from the sleeve (45), characterized in that: The blocking device (8) comprises a square cylinder (81), the square cylinder (81) being connected to an end of the feed port (43) away from the sleeve (45), an arc block (88) being slidably connected to the inner wall of the square cylinder (81), and a side of the square cylinder (81) away from the feed port (43) being connected to a feed inlet (82).
2. A sludge dewatering device according to claim 1, characterized in that: A connecting block (87) is fixedly connected to the side of the arc-shaped block (88), and the connecting block (87) is slidably connected to the inner wall of the square tube (81). A pull rod (84) is fixedly connected to the side of the connecting block (87) away from the arc-shaped block (88), and a fixing plate (83) is sleeved on the surface of the pull rod (84), and the fixing plate (83) is fixedly connected to the side of the square tube (81).
3. A sludge dewatering device according to claim 2, characterized in that: One end of the pull rod (84) away from the connection block (87) is fixedly connected to a pull plate (86), a spring (85) is sleeved on the surface of the pull rod (84), and two ends of the spring (85) are respectively fixedly connected to the pull plate (86) and the fixed plate (83).
4. A sludge dewatering device according to claim 1, characterized in that: A stirring device (9) is provided on a side of the second mounting plate (3) close to the first mounting plate (2), the stirring device (9) comprising a second electric telescopic rod (91), the second electric telescopic rod (91) being fixedly connected to a side of the second mounting plate (3) close to the collecting cylinder (61), the output end of the second electric telescopic rod (91) being fixedly connected to a rectangular block (93), the lower surface of the rectangular block (93) being fixedly connected to a third electric telescopic rod (94), and the surface of the third electric telescopic rod (94) being fixedly connected to a plurality of first stirring rods (96).
5. A sludge dewatering device according to claim 4, characterized in that: The output end of the third electric telescopic rod (94) is fixedly connected to a connecting bar (97), and a side of the connecting bar (97) away from the third electric telescopic rod (94) is fixedly connected to a plurality of second stirring rods (98).
6. A sludge dewatering device according to claim 4, characterized in that: The surface of the second electric telescopic rod (91) is covered with a stabilizing plate (92), one side of the stabilizing plate (92) is fixedly connected to the second mounting plate (3), and the surface of the third electric telescopic rod (94) is covered with a stabilizing telescopic plate (95), one end of the stabilizing telescopic plate (95) is fixedly connected to the second mounting plate (3).