Municipal sludge double-roller dewatering device

By designing sludge scraper grooves, dewatering rollers, synchronous rods, reciprocating screws and scrapers in the urban sludge roll dewatering device, the problem of inconvenience in cleaning the sludge on the roller surface is solved and the working efficiency of the device is improved.

CN222961303UActive Publication Date: 2025-06-10SHANGHAI CHENGFU ENVIRONMENTAL TECH CO LTD
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Patent Information

Application Number
CN202421824507.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-30
Publication Date
2025-06-10
Estimated Expiration
2034-07-30

AI Technical Summary

Technical Problem

During the dehydration process of the existing urban sludge roll dewatering device, the surface of the roller is easily contaminated with a large amount of sludge, resulting in inconvenience in cleaning and affecting the working efficiency of the device.

Method used

A device including a sludge scraper, a dehydration roller, a synchronous rod, a reciprocating screw and a scraper is designed. Through the cooperation of these components, effective cleaning of the sludge on the surface of the dehydration roller is achieved.

Benefits of technology

It improves the cleaning convenience of the device, solves the problem of cleaning inconvenience caused by contaminating sludge on the roller surface, and improves the working efficiency of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a municipal sludge double-roller dewatering device which comprises a dewatering box, a sludge inlet formed in the upper side of the dewatering box, a double-shaft motor fixedly connected to the rear side of the dewatering box, a first belt pulley fixedly connected to the front side of the double-shaft motor, a conveying belt movably connected to the outer side of the first belt pulley, and a second belt pulley movably connected to the inner side of the conveying belt. The first belt pulley and the second belt pulley are movably connected with the dewatering box. The sludge scraping groove is formed, the sludge scraping groove is tightly attached to the dewatering roller, so that sludge attached to the surface of the dewatering roller can be scraped off, the cleaning convenience of the device is improved, the reciprocating screw rod and the square rod are arranged, when the dewatering roller rotates, a scraping plate and a scraping block can be driven to rotate and move, the surface of the dewatering roller can be further cleaned conveniently, and the dewatering efficiency is improved. The problem that cleaning is inconvenient due to the fact that the surfaces of rollers of an existing municipal sludge double-roller dewatering device are contaminated with sludge is solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of sludge dewatering, in particular to a pair-roll dewatering device for urban sludge. Background Technique

[0002] The components included in urban sewage are relatively complex, and it includes solid sludge and sewage at the same time. When discharging sewage, the sludge will be gradually pushed forward. At relatively narrow pipe sections or pipe bends, the phenomenon of pipe blockage will occur, affecting the drainage smoothness. When it rains, due to the existence of sludge, rainwater cannot be discharged in time, resulting in sewage overflow, which not only affects urban traffic but also causes ground pollution. Therefore, workers often need to clean the sludge in the pipeline.

[0003] Existing devices usually use pair-rolls to squeeze out the sewage in the sludge and then process the dried sludge. However, when dehydrating sludge, a large amount of mud often adheres to the pair-rolls of existing devices. Existing devices usually require workers to stop the device and then manually scrape and clean the mud on the pair-rolls, resulting in poor scraping effect of the mud on the pair-rolls. Workers spend a lot of time and effort in cleaning, affecting the working efficiency of the device. Therefore, it is necessary to design and transform the pair-roll dewatering device for urban sludge to solve the problem of inconvenient cleaning caused by sludge contamination on the surface of the pair-rolls. Content of the Utility Model

[0004] To solve the problems raised in the above background technique, the purpose of the present utility model is to provide a pair-roll dewatering device for urban sludge.

[0005] The present utility model provides the following technical solution: A pair-roll dewatering device for urban sludge, comprising a dewatering tank. An inlet for sludge is provided on the upper side of the dewatering tank. A double-shaft motor is fixedly connected to the rear side of the dewatering tank. A first pulley is fixedly connected to the front side of the double-shaft motor. A conveyor belt is movably connected to the outside of the first pulley. A second pulley is movably connected to the inside of the conveyor belt. Both the first pulley and the second pulley are movably connected to the dewatering tank. A connecting rod is fixedly connected to the front side of the first pulley. A first spur gear is meshed with the outside of the connecting rod. A sludge scraping groove is formed on the surface of the dewatering tank. A dewatering roller is movably connected to the inside of the sludge scraping groove. A synchronizing rod is movably connected to the front side of the dewatering roller. A second spur gear is fixedly connected to the outside of the synchronizing rod. The second spur gears are meshed with each other. The lower second spur gear is meshed with the first spur gear. A third pulley is fixedly connected to the rear side of the double-shaft motor. A synchronizing belt is movably connected to the outside of the third pulley. A fourth pulley is movably connected to the inside of the synchronizing belt. A fixing plate is fixedly connected to the left side of the dewatering tank. The fixing plate is movably connected to the fourth pulley. A reciprocating screw rod is movably connected to the inside of the fixing plate. The reciprocating screw rod is fixedly connected to the fourth pulley. A scraping plate is threadedly connected to the outside of the reciprocating screw rod. The dewatering roller and the scraping plate are arranged in corresponding cooperation. A third spur gear is movably connected to the front side of the front fixing plate. The third spur gear is meshed with the second spur gear. A square rod is fixedly connected to the rear side of the third spur gear. The square rod is movably connected to the fixing plate. A scraping block is movably connected to the outside of the square rod. The scraping block is movably connected to the scraping plate.

[0006] The beneficial effects of the present utility model are as follows:

[0007] 1. By providing the sludge scraping groove in the present utility model, since the sludge scraping groove is in close contact with the dewatering roller, the sludge adhering to the surface of the dewatering roller can be scraped off, improving the cleaning convenience of the device. By providing the reciprocating screw rod and the square rod, when the dewatering roller rotates, the scraping plate and the scraping block can be driven to rotate and move, thereby facilitating further cleaning of the surface of the dewatering roller, solving the problem that the existing pair-roll dewatering device for urban sludge has inconvenient cleaning due to sludge adhering to the surface of the pair-roll.

[0008] 2. Through the settings of the drainage groove and the filter screen in the present utility model, the sewage generated during dewatering can fall from the conveyor belt, facilitating its treatment and improving the convenience of using the device. Description of the Drawings

[0009] Figure 1 It is a front view schematic diagram of the structure of the present utility model.

[0010] Figure 2 It is a side view schematic diagram of the structure of the present utility model.

[0011] Figure 3 It is a rear view schematic diagram of the structure of the present utility model. Detailed implementation mode

[0012] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model.

[0013] As Figures 1 to 3 shown, the roll dehydration device for urban sludge in this embodiment includes a dewatering tank 1. An inlet for sludge 2 is arranged on the upper side of the dewatering tank 1. A double-shaft motor 3 is fixedly connected to the rear side of the dewatering tank 1. A first pulley 4 is fixedly connected to the front side of the double-shaft motor 3. A conveyor belt 5 is movably connected to the outside of the first pulley 4. A second pulley 6 is movably connected to the inside of the conveyor belt 5. Both the first pulley 4 and the second pulley 6 are movably connected to the dewatering tank 1. A connecting rod 7 is fixedly connected to the front side of the first pulley 4. A first spur gear 8 is meshed with the outside of the connecting rod 7. A sludge scraping groove 9 is formed on the surface of the dewatering tank 1. A dehydration roller 10 is movably connected to the inside of the sludge scraping groove 9. A synchronizing rod 11 is movably connected to the front side of the dehydration roller 10. Both the connecting rod 7 and the synchronizing rod 11 are made of sealing materials, and the connecting rod 7 and the synchronizing rod 11 are movably connected to the dewatering tank 1, so that the device can be stably driven and the phenomenon that sludge leaks from the gap between the connecting rod 7 and the synchronizing rod 11 and the dewatering tank 1 can be avoided. A second spur gear 12 is fixedly connected to the outside of the synchronizing rod 11. The second spur gears 12 are meshed with each other. The second spur gear 12 on the lower side is meshed with the first spur gear 8. A third pulley 13 is fixedly connected to the rear side of the double-shaft motor 3. A synchronizing belt 14 is movably connected to the outside of the third pulley 13. A fourth pulley 15 is movably connected to the inside of the synchronizing belt 14. A fixing plate 16 is fixedly connected to the left side of the dewatering tank 1. The fixing plate 16 and the fourth pulley 15 are movably connected. A reciprocating screw 17 is movably connected to the inside of the fixing plate 16. The reciprocating screw 17 and the fourth pulley 15 are fixedly connected. A scraper 18 is threadedly connected to the outside of the reciprocating screw 17. The dehydration roller 10 and the scraper 18 are correspondingly arranged. A third spur gear 19 is movably connected to the front side of the front fixing plate 16. The third spur gear 19 is meshed with the second spur gear 12. A square rod 20 is fixedly connected to the rear side of the third spur gear 19. The square rod 20 and the fixing plate 16 are movably connected. A scraping block 21 is movably connected to the outside of the square rod 20. The scraping block 21 and the scraper 18 are movably connected.

[0014] Referring to Figure 1 , a drainage groove 22 is formed on the surface of the conveyor belt 5. A filter screen 23 is fixedly connected to the inside of the drainage groove 22.

[0015] Through the arrangement of the drainage groove 22 and the filter screen 23 in this embodiment, the sewage generated during dehydration can fall from the conveyor belt 5, so as to facilitate its treatment and improve the convenience of using the device.

[0016] Referring to Figure 1 , a drain pipe 24 is communicated with the right side of the dewatering tank 1. A water pump 25 is communicated with the right side of the drain pipe 24.

[0017] In this embodiment, through the arrangement of the drain pipe 24 and the water pump 25, the sewage is conveniently discharged from the inside of the device, improving the convenience of using the device.

[0018] Reference Figure 1 , the right side of the water pump 25 is communicated with a filter box 26, and a filter plate 27 is fixedly connected inside the filter box 26.

[0019] In this embodiment, through the arrangement of the filter box 26 and the filter plate 27, the sewage can be further filtered before being discharged, improving the purification stability of the device.

[0020] Reference Figure 3 , a first limiting plate 28 is fixedly connected to the rear side of the third pulley 13, a second limiting plate 29 is fixedly connected to the outside of the fourth pulley 15, and both the first limiting plate 28 and the second limiting plate 29 are arranged in corresponding cooperation with the synchronous belt 14.

[0021] In this embodiment, through the arrangement of the first limiting plate 28 and the second limiting plate 29, the rotation of the synchronous belt 14 is more stable, avoiding the phenomenon of its falling off, and improving the stability of the device.

[0022] Reference Figure 1 and Figure 3 , a single-shaft motor 30 is fixedly connected to the rear side of the dewatering tank 1, and an elastic block 31 is fixedly connected to the front side of the single-shaft motor 30.

[0023] In this embodiment, through the arrangement of the single-shaft motor 30 and the elastic block 31, when the conveyor belt 5 rotates, the elastic block 31 can vibrate and impact it, avoiding the phenomenon of sludge clogging the filter screen 23, and improving the stability of the device.

[0024] In this utility model, sludge is poured into the inner side of the device. The double-shaft motor 3 is started. The double-shaft motor 3 drives the first pulley 4 to rotate. The first pulley 4 drives the conveyor belt 5 to rotate. The conveyor belt 5 drives the sludge to move. At the same time, the first pulley 4 drives the connecting rod 7 to rotate. The connecting rod 7 drives the first spur gear 8 to rotate. The first spur gear 8 drives the second spur gear 12 to rotate. The second spur gear 12 drives the dehydration roller 10 to rotate. The dehydration roller 10 squeezes and dehydrates the sludge. At the same time, the second spur gear 12 drives the third spur gear 19 to rotate. The third spur gear 19 drives the square rod 20 to rotate. The square rod 20 drives the scraping block 21 to clean the surface of the dehydration roller 10. At the same time, the double-shaft motor 3 drives the third pulley 13 to rotate. The third pulley 13 drives the synchronous belt 14 to rotate. The synchronous belt 14 drives the fourth pulley 15 to rotate. The fourth pulley 15 drives the reciprocating screw 17 to rotate. The reciprocating screw 17 drives the scraping plate 18 and the scraping block 21 to move, so that the scraping plate 18 and the scraping block 21 clean the surface of the dehydration roller 10, and the sludge scraping groove 9 is used to further clean the surface of the dehydration roller 10.

Claims

1. A double-roller dewatering device for municipal sludge, comprising a dewatering box (1), characterized in that: The dewatering box (1) is provided with a mud inlet (2) on the upper side, the dewatering box (1) is fixedly connected with a double-shaft motor (3) on the rear side, the double-shaft motor (3) is fixedly connected with a first belt pulley (4) on the front side, the first belt pulley (4) is movably connected with a conveying belt (5) on the outer side, the conveying belt (5) is movably connected with a second belt pulley (6) on the inner side, the first belt pulley (4) and the second belt pulley (6) are both movably connected with the dewatering box (1), the first belt pulley (4) is fixedly connected with a connecting rod (7) on the front side, The outer side of the connecting rod (7) is meshed with a first flat gear (8); a scraping groove (9) is provided on the surface of the dewatering box (1); a dewatering roller (10) is movably connected to the inner side of the scraping groove (9); a synchronization rod (11) is movably connected to the front side of the dewatering roller (10); a second flat gear (12) is fixedly connected to the outer side of the synchronization rod (11); the second flat gears (12) are meshed with each other; the second flat gear (12) and the first flat gear (8) are meshed at the lower side; the rear side of the double-axis motor (3) is fixedly connected with A third pulley (13), the outer side of the third pulley (13) is movably connected to a synchronous belt (14), the inner side of the synchronous belt (14) is movably connected to a fourth pulley (15), the left side of the dehydration box (1) is fixedly connected to a fixed plate (16), the fixed plate (16) and the fourth pulley (15) are movably connected, the inner side of the fixed plate (16) is movably connected to a reciprocating screw (17), the reciprocating screw (17) and the fourth pulley (15) are fixedly connected, the outer side of the reciprocating screw (17) is screwed The dewatering roller (10) and the scraper (18) are arranged in a corresponding manner. The front side of the fixed plate (16) is movably connected to a third flat gear (19). The third flat gear (19) is meshed with the second flat gear (12). The rear side of the third flat gear (19) is fixedly connected to a square rod (20). The square rod (20) is movably connected to the fixed plate (16). A scraper block (21) is movably connected to the outer side of the square rod (20). The scraper block (21) is movably connected to the scraper (18).

2. The urban sludge double-roll dewatering device according to claim 1, characterized in that: A drainage groove (22) is provided on the surface of the conveyor belt (5), and a filter screen (23) is fixedly connected to the inner side of the drainage groove (22).

3. The urban sludge double-roll dewatering device according to claim 2 is characterized in that: The right side of the dehydration box (1) is connected to a drainage pipe (24), and the right side of the drainage pipe (24) is connected to a water pump (25).

4. The urban sludge double-roll dewatering device according to claim 3 is characterized in that: The right side of the water pump (25) is connected to a filter box (26), and a filter plate (27) is fixedly connected to the inner side of the filter box (26).

5. The urban sludge double-roll dewatering device according to claim 4, characterized in that: A first limit plate (28) is fixedly connected to the rear side of the third pulley (13), and a second limit plate (29) is fixedly connected to the outer side of the fourth pulley (15). The first limit plate (28) and the second limit plate (29) are both arranged in correspondence with the synchronous belt (14).

6. A double-roller dewatering device for urban sludge according to claim 1, 2 or 5, characterized in that: A single-shaft motor (30) is fixedly connected to the rear side of the dehydration box (1), and an elastic block (31) is fixedly connected to the front side of the single-shaft motor (30).