Dehydration equipment for coating machine

By installing the extrusion rollers in the extrusion body of the paper machine and installing a heating device on the base, the problem of poor dehydration effect of the existing paper machine is solved, and the paper is quickly and uniformly dehydrated and drying is achieved.

CN222961812UActive Publication Date: 2025-06-10ZHEJIANG SATO TECH CO LTD
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Patent Information

Application Number
CN202421693519.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-17
Publication Date
2025-06-10
Estimated Expiration
2034-07-17

AI Technical Summary

Technical Problem

The existing paper machines have poor dehydration effect, resulting in a lot of moisture remaining in the paper, and only one side of the paper is dried, which is a long drying time.

Method used

The extrusion roller is installed in the extrusion body, and a heating device is installed on the base. The moisture in the paper is squeezed through the extrusion roller, and the paper is heated and dried evenly by using the heating device.

Benefits of technology

It significantly shortens the drying time of paper, improves the working efficiency of the dehydration equipment, ensures even drying of both sides of the paper, and improves the drying quality of paper.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides dewatering equipment for a coating machine, which comprises a base and a support mounted on the base. The extrusion device comprises an extrusion body, an extrusion roller and a water receiving assembly, and the extrusion roller is installed in the extrusion body and is driven by the servo controller to rotate; the water receiving assembly is arranged at the bottom of the extrusion body which is installed on the support. The heating device is mounted on the base; when paper passes through the extrusion body, water in the paper can be extruded by the extrusion roller and discharged into the water receiving assembly. The heating device can dry the paper. The paper dewatering device solves the technical problems that an existing paper machine is poor in dewatering effect, a large amount of water is left in paper, only one face of the paper is dried, and the drying time is long. And the extrusion roller is mounted in the extrusion body, and the heating device is mounted on the base, so that the technical effects of fully extruding water in the paper and fully drying the paper are achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of papermaking, and more specifically, to a dehydration device for a coating machine. Background Art

[0002] With the progress and development of papermaking technology, fully automatic papermaking can be achieved at present. However, the dehydration effect of existing papermaking machines is not good, and the squeezing of the paper by the roller is not sufficient, resulting in a large amount of water remaining in the squeezed paper. In addition, existing papermaking machines only dry one side of the paper, with a long drying time and poor effect.

[0003] The existing problems are that the dehydration effect of existing papermaking machines is not good, which will cause a large amount of water to remain in the paper, and only one side of the paper is dried, with a relatively long drying time. Summary of the Utility Model

[0004] The utility model solves the technical problems that the dehydration effect of existing papermaking machines is not good, which will cause a large amount of water to remain in the paper, and only one side of the paper is dried, with a relatively long drying time. By installing a squeezing roller in the squeezing body and a heating device on the base, the technical effects of fully squeezing the water in the paper and fully drying the paper are achieved.

[0005] To solve the above problems, the utility model provides a dehydration device for a coating machine, including: a base and a support, the support is installed on the base; a squeezing device, the squeezing device includes a squeezing body, a squeezing roller and a water receiving component, the squeezing roller is installed in the squeezing body, and the squeezing roller is driven to rotate by a servo controller; the water receiving component is arranged at the bottom of the squeezing body, and the squeezing body is installed on the support; a heating device, the heating device is installed on the base; wherein, when the paper passes through the squeezing body, the water in the paper can be squeezed by the squeezing roller and discharged into the water receiving component; the heating device can dry the paper.

[0006] Compared with the prior art, the technical effects achieved by adopting this technical solution: by installing a squeezing roller in the squeezing body, when the paper passes through the squeezing body, the water in the paper can be squeezed out by the squeezing roller, and combined with the heating device to dry the paper. This significantly shortens the drying time of the paper and improves the working efficiency of the dehydration device.

[0007] In an example of the utility model, the support includes a fixed support and an adjustable support; wherein, one end of the squeezing body is connected to the fixed support, and the other end is connected to the adjustable support; adjusting the adjustable support can control the inclination between the squeezing body and the base.

[0008] Compared with the prior art, the technical effects achieved by adopting this technical solution are as follows: By connecting one end of the extrusion body to the fixed support and the other end to the adjustment support, the effective adjustment of the inclination between the extrusion body and the base is realized. At the same time, a water receiving component is arranged at the bottom of the extrusion body. By adjusting the inclination between the extrusion body and the base, the accumulated water in the water receiving component can be drained more quickly, thus ensuring the normal and efficient operation of the dehydration equipment. This not only improves the drainage efficiency of the dehydration equipment but also enhances the stability and reliability of the equipment.

[0009] In an example of the present utility model, the base is provided with a slideway, and a slider and a driving component are arranged in the slideway. The adjustment support includes: a fixed component, with one end of the extrusion body fixed to the fixed component; a first support leg, with one end of the first support leg movably connected to the fixed component and the other end connected to the base; a second support leg, with one end of the second support leg movably connected to the fixed component and the other end connected to the slider; wherein, the driving component drives the slider to move towards the direction close to the first support leg, and can make the fixed component move away from the base.

[0010] Compared with the prior art, the technical effects achieved by adopting this technical solution are as follows: By movably connecting the first support leg and the second support leg to the fixed component, and connecting the first support leg to the base and the second support leg to the slider, when the slider moves in the slideway, the distance between the fixed component and the base will change. When the driving component drives the slider to move towards the direction close to the first support leg, the fixed component can be made to move away from the base; when the driving component drives the slider to move away from the first support leg, the fixed component can be made to move towards the base. Thus, through the control of the slider by the driving component, the effective control of the inclination between the extrusion body and the base is realized.

[0011] In an example of the present utility model, the extrusion body includes a first extrusion component and a second extrusion component; wherein, several extrusion rollers are movably installed on the opposite surfaces of the first extrusion component and the second extrusion component; and lifting devices are installed at both ends of the first extrusion component and the second extrusion component, and the lifting devices can adjust the distance between the first extrusion component and the second extrusion component.

[0012] Compared with the prior art, the technical effects achieved by adopting this technical solution are as follows: By installing a plurality of movable extrusion rollers on the opposite surfaces of the first extrusion component and the second extrusion component, the efficient extrusion of the moisture in the paper by the pressing device is realized, significantly improving the working efficiency of the dehydration equipment. At the same time, lifting devices are installed at both ends of the first extrusion component and the second extrusion component, realizing the flexible adjustment of the distance between them, enabling the extrusion device to adapt to papers of different thicknesses, thereby enhancing the applicability and flexibility of the dehydration equipment.

[0013] In an example of the present utility model, the extrusion device further includes a caulking plate, and a caulking plate is provided between adjacent extrusion rollers of the first extrusion assembly and the second extrusion assembly.

[0014] Compared with the prior art, the technical effects achieved by adopting this technical solution are as follows: By arranging a caulking plate between adjacent extrusion rollers, it successfully prevents paper from entering the gap between the extrusion rollers and being damaged, significantly improving the safety and stability of the dehydration device. This not only effectively protects the integrity of the paper during extrusion but also reduces the downtime of the device caused by paper jams, further improving the production efficiency and reliability of the device.

[0015] In an example of the present utility model, the heating device includes a first heating assembly and a second heating assembly; the first heating assembly and the second heating assembly are installed on the base, and the first heating assembly is placed between the extrusion body and the second heating assembly; wherein, the first heating assembly heats one side of the paper close to the water receiving assembly, and the second heating assembly heats the side of the paper away from the water receiving assembly.

[0016] Compared with the prior art, the technical effects achieved by adopting this technical solution are as follows: By arranging the first heating assembly to heat one side of the paper close to the water receiving device and the second heating assembly to heat the side of the paper away from the water receiving assembly, it successfully realizes the balanced heating of both sides of the paper, significantly enhancing the drying effect of the dehydration device on the paper. This not only improves the drying efficiency of the paper but also effectively shortens the drying time of the paper.

[0017] In an example of the present utility model, the first heating assembly includes a heating roller, a heat preservation shell, and a driving wheel; wherein, the driving wheels are installed at both ends of the heat preservation shell, a heating tube is installed inside the heating roller, and the heating roller is driven to rotate by a motor.

[0018] Compared with the prior art, the technical effects achieved by adopting this technical solution are as follows: By installing a heating tube inside the heating roller, it successfully realizes the efficient heating of the paper, prompting the rapid evaporation of moisture inside the paper. At the same time, driving wheels are installed at both ends of the heat preservation shell, and the heating roller is driven to rotate by a motor, realizing the precise guidance of the paper and ensuring the integrity and stability of the paper during the heating process. This not only improves the drying efficiency of the paper but also ensures the safety and stability of the paper during the heating process.

[0019] In an example of the present utility model, an air collecting chamber is provided inside the heat preservation shell, and several ventilation holes communicating with the air collecting chamber are provided on one side of the heat preservation shell close to the heating roller; the first heating assembly further includes an air extraction device, the air extraction device communicates with the air collecting chamber, and the air extraction device can extract the water vapor inside the air collecting chamber.

[0020] Compared with the prior art, the technical effects achieved by adopting this technical solution are as follows: By arranging an air collecting chamber and ventilation holes in the heat preservation shell and making the ventilation holes communicate with the air collecting chamber, the efficient collection of water vapor in the heat preservation shell is successfully realized. At the same time, the water vapor in the air collecting chamber is discharged through the air extraction device, effectively preventing the backflow of water vapor and ensuring the stable operation of the dehydration equipment.

[0021] In an embodiment of the present utility model, the first heating component further includes a temperature measuring device, which is installed on one side of the heat preservation shell close to the heating roller, and the temperature measuring device can detect the temperature on the surface of the heating roller.

[0022] Compared with the prior art, the technical effects achieved by adopting this technical solution are as follows: By installing a temperature measuring device in the heat preservation shell, the accurate measurement of the temperature on the surface of the heating roller is successfully realized.

[0023] In an embodiment of the present utility model, the dehydration equipment for a coating machine further includes a water absorption device, which is installed on the base and communicates with the bottom of the water receiving component through a conduit.

[0024] Compared with the prior art, the technical effects achieved by adopting this technical solution are as follows: By making the water absorption device communicate with the bottom of the water receiving component, the effective removal of the accumulated water in the water receiving component is realized, ensuring the stable operation of the dehydration equipment. Description of the Drawings

[0025] Figure 1 is a schematic structural diagram of a dehydration equipment for a coating machine provided by an embodiment of the present utility model;

[0026] Figure 2 is Figure 1 a schematic structural diagram from another perspective;

[0027] Figure 3 is Figure 2 an enlarged view of area A in

[0028] Figure 4 a schematic structural diagram of the first heating component;

[0029] Figure 5 a schematic structural diagram of the extrusion device;

[0030] Figure 6 is Figure 5 a cross-sectional view taken along the A-A direction in

[0031] Description of the Reference Numerals:

[0032] 10 - Base; 20 - Support; 21 - Fixed support; 22 - Adjustable support; 221 - Fixed part; 222 - First support leg; 223 - Second support leg; 30 - Extrusion device; 31 - Extrusion body; 311 - First extrusion component; 312 - Second extrusion component; 32 - Extrusion roller; 33 - Caulking plate; 40 - Heating device; 41 - First heating component; 411 - Heating roller; 412 - Heat preservation shell; 413 - Driving wheel; 414 - Air extraction device; 42 - Second heating component; 50 - Slideway; 60 - Slide block; 70 - Driving part. Detailed implementation manner

[0033] To make the above - mentioned objects, features and advantages of the present utility model more obvious and understandable, the following detailed description of the specific embodiments of the present utility model is provided in conjunction with the accompanying drawings.

[0034] See Figures 1 to 6 , this embodiment provides a dehydration device for a coating machine, including: a base 10 and a support 20, the support 20 is installed on the base 10; an extrusion device 30, the extrusion device 30 includes an extrusion body 31, an extrusion roller 32 and a water - receiving component, the extrusion roller 32 is installed in the extrusion body 31, and the extrusion roller 32 is driven to rotate by a servo controller; the water - receiving component is arranged at the bottom of the extrusion body 31, and the extrusion body 31 is installed on the support 20; a heating device 40, the heating device 40 is installed on the base 10; wherein, when the paper passes through the extrusion body 31, the moisture in the paper can be extruded by the extrusion roller 32 and discharged into the water - receiving component; the heating device 40 can dry the paper.

[0035] Specifically, in this embodiment, the moisture in the paper is extruded in the extrusion body 31 and discharged into the water - receiving component, and then the paper is dried in the heating device 40. Several extrusion rollers 32 are installed in the extrusion body 31, and the volume of the extrusion roller 32 is much smaller than the volume of the extrusion body 31. Therefore, the extrusion roller 32 can better extrude the moisture in the paper.

[0036] Furthermore, the support 20 includes a fixed support 21 and an adjustable support 22; wherein, one end of the extrusion body 31 is connected to the fixed support 21, and the other end is connected to the adjustable support 22; adjusting the adjustable support 22 can control the inclination between the extrusion body 31 and the base 10.

[0037] Specifically, the height of the fixed support 21 is fixed. Therefore, the height of the end of the extrusion body 31 installed on the fixed support 21 will not change, while the height of the adjustable support 22 can be adjusted. When the other end of the extrusion body 31 is installed on the adjustable support 22, by adjusting the height of the adjustable support 22, the inclination between the extrusion body 31 and the base 10 can be changed, which can help the water - receiving component drain the accumulated water inside.

[0038] Further, the base 10 is provided with a slideway 50, a slider 60 and a driving component 70 are arranged in the slideway 50. The adjusting support 22 includes: a fixing component 221, one end of the extrusion body 31 is fixed to the fixing component 221; a first support leg 222, one end of the first support leg 222 is movably connected to the fixing component 221, and the other end is connected to the base 10; a second support leg 223, one end of the second support leg 223 is movably connected to the fixing component 221, and the other end is connected to the slider 60; wherein, the driving component 70 drives the slider 60 to move towards the direction close to the first support leg 222, and can make the fixing component 221 move away from the base 10.

[0039] Specifically, in this embodiment, the driving component 70 is specifically a bolt, and rotating the bolt can control the movement of the slider 60. Wherein, one end of the first support leg 222 is fixed to the base, and the other end is movably connected to the fixing component 221. One end of the second support leg 223 is movably connected to the fixing component 221, and the other end is connected to the slider 60. When the slider 60 approaches the first support leg 222 in the slideway 50, the included angle between the first support leg 222 and the second support leg 223 decreases, and the fixing component 221 will drive the extrusion body 31 to move away from the base 10. When the slider 60 moves away from the first support leg 222 in the slideway 50, the included angle between the first support leg 222 and the second support leg 223 increases, and the fixing component 221 will drive the extrusion body 31 to move towards the base 10.

[0040] Further, the extrusion body 31 includes a first extrusion component 311 and a second extrusion component 312; wherein, a plurality of extrusion rollers 32 are movably installed on the opposite surfaces of the first extrusion component 311 and the second extrusion component 312; and lifting devices are installed at both ends of the first extrusion component 311 and the second extrusion component 312, and the lifting devices can adjust the distance between the first extrusion component 311 and the second extrusion component 312.

[0041] Specifically, the plurality of extrusion rollers 32 on the opposite surfaces of the first extrusion component 311 and the second extrusion component 312 correspond to each other one by one; by setting the corresponding extrusion rollers 32 one by one, the paper can be better extruded, so that the moisture in the paper can be more fully discharged.

[0042] Further, the extrusion device 30 further includes a caulking plate 33, and caulking plates 33 are arranged between the adjacent extrusion rollers 32 of the first extrusion component 311 and the second extrusion component 312.

[0043] Specifically, the caulking plate 33 is arranged between the adjacent extrusion rollers 32, and the caulking plate 33 does not contact the extrusion rollers 32, which makes the paper not enter between the adjacent extrusion rollers 32 and be damaged. At the same time, the extruded moisture can also flow into the water receiving component through the gap between the caulking plate 33 and the extrusion rollers 32.

[0044] Further, the heating device 40 includes a first heating component 41 and a second heating component 42; the first heating component 41 and the second heating component 42 are installed on the base 10, and the first heating component 41 is placed between the extrusion body 31 and the second heating component 42; wherein, the first heating component 41 heats one side of the paper close to the water receiving component, and the second heating component 42 heats the side of the paper away from the water receiving component.

[0045] Specifically, the first heating component 41 is installed between the extrusion device 30 and the second heating component 42. After the paper is extruded, it will enter the first heating component 41 for drying, and then enter the second heating component 42 for drying. Through the cooperation of the first heating component 41 and the second heating component 42, both sides of the paper are dried.

[0046] Further, the first heating component 41 includes a heating roller 411, a heat preservation shell 412 and a driving wheel 413; wherein, the driving wheel 413 is installed at both ends of the heat preservation shell 412, a heating pipe is installed inside the heating roller 411, and the heating roller 411 is driven to rotate by a motor.

[0047] Specifically, in this embodiment, the heat preservation shell 412 is installed on the side of the heating roller 411 away from the base 10. Support seats are connected to both ends of the heating roller 411 and the heat preservation shell 412, and the support seats are fixed to the base 10, so that the heating roller 411 and the heat preservation shell 412 are suspended. One side of the paper close to the water receiving device contacts the heating roller 411 and is heated, while the side of the paper away from the water receiving device is heated by the second heating component 42.

[0048] Further, an air collecting chamber is provided inside the heat preservation shell 412, and several air vent holes communicating with the air collecting chamber are provided on the side of the heat preservation shell 412 close to the heating roller 411; the first heating component 41 further includes an air extraction device 414, and the air extraction device 414 communicates with the air collecting chamber, and the air extraction device 414 can extract the water vapor in the air collecting chamber.

[0049] Specifically, the air collecting chamber is arranged at the top of the heat preservation shell 412, and the air extraction device 414 communicates with the air collecting chamber. When the water vapor is concentrated in the air collecting chamber through the air vent holes, the air extraction device 414 can discharge the water vapor in the air collecting chamber.

[0050] Further, the first heating component 41 further includes a temperature measuring device, and the temperature measuring device is installed on the side of the heat preservation shell 412 close to the heating roller 411, and the temperature measuring device can detect the temperature on the surface of the heating roller 411.

[0051] Specifically, the temperature measuring device measures temperature through infrared rays. The temperature measuring device is connected to an electronic display screen, and the measured temperature will be displayed on the electronic display screen in real time; when the temperature on the surface of the heating roller 411 reaches a dangerous value, the temperature measuring device will give an alarm through the electronic display screen.

[0052] Furthermore, the dehydration device for the coating machine further includes a water absorption device, and the water absorption device is installed on the base 10 and is connected to the bottom of the water receiving assembly through a conduit.

[0053] Specifically, the water absorption device is connected to the bottom of the water receiving assembly through a conduit. When the water absorption device works, it can pump out the accumulated water at the bottom of the water receiving assembly.

[0054] Although the present utility model is disclosed as above, the present utility model is not limited thereto. Any person skilled in the art can make various changes and modifications without departing from the spirit and scope of the present utility model. Therefore, the protection scope of the present utility model should be subject to the scope defined by the claims.

Claims

1. A dehydration device for a coating machine, characterized in that: include: A base (10) and a support (20), wherein the support (20) is mounted on the base (10); An extrusion device (30), the extrusion device (30) comprising an extrusion body (31), an extrusion roller (32) and a water receiving assembly, the extrusion roller (32) being installed in the extrusion body (31), and the extrusion roller (32) being driven to rotate by a servo controller; the water receiving assembly being arranged at the bottom of the extrusion body (31), and the extrusion body (31) being installed on the support (20); A heating device (40), the heating device (40) being mounted on the base (10); When the paper passes through the squeezing body (31), the moisture in the paper can be squeezed by the squeezing roller (32) and discharged into the water receiving component; and the heating device (40) can dry the paper.

2. The dehydration device for a coating machine according to claim 1, characterized in that: The support (20) comprises a fixed support (21) and an adjustable support (22); One end of the extrusion body (31) is connected to the fixed support (21), and the other end is connected to the adjustment support (22); the inclination between the extrusion body (31) and the base (10) can be controlled by adjusting the adjustment support (22).

3. The dehydration device for a coating machine according to claim 2, characterized in that: The base (10) is provided with a slideway (50), a slider (60) and a driving component (70) are provided in the slideway (50), and the adjustment support (22) comprises: A fixing component (221), one end of the extrusion body (31) being fixed to the fixing component (221); A first supporting leg (222), one end of the first supporting leg (222) being movably connected to the fixing component (221), and the other end of the first supporting leg (222) being connected to the base (10); A second supporting leg (223), one end of the second supporting leg (223) being movably connected to the fixing component (221), and the other end of the second supporting leg (223) being connected to the sliding block (60); The driving component (70) drives the sliding block (60) to move in a direction approaching the first supporting leg (222), thereby enabling the fixing component (221) to move in a direction away from the base (10).

4. The dehydration device for a coater according to claim 1, characterized in that: The extrusion body (31) comprises a first extrusion component (311) and a second extrusion component (312); Wherein, a plurality of extrusion rollers (32) are movably mounted on the opposite surfaces of the first extrusion assembly (311) and the second extrusion assembly (312); and lifting devices are mounted on both ends of the first extrusion assembly (311) and the second extrusion assembly (312), and the lifting devices are capable of adjusting the distance between the first extrusion assembly (311) and the second extrusion assembly (312).

5. The dehydration device for a coating machine according to claim 4, characterized in that: The extrusion device (30) further comprises a caulking plate (33), and the caulking plate (33) is provided between adjacent extrusion rollers (32) of the first extrusion assembly (311) and the second extrusion assembly (312).

6. The dehydration device for a coater according to claim 1, characterized in that: The heating device (40) comprises a first heating component (41) and a second heating component (42); the first heating component (41) and the second heating component (42) are mounted on the base (10), and the first heating component (41) is placed between the extrusion body (31) and the second heating component (42); The first heating component (41) heats a side of the paper close to the water receiving component, and the second heating component (42) heats a side of the paper away from the water receiving component.

7. The dehydration device for a coater according to claim 6, characterized in that: The first heating component (41) comprises a heating roller (411), a heat-insulating shell (412) and a driving wheel (413); The driving wheel (413) is installed at both ends of the heat-insulating shell (412), a heating tube is installed in the heating roller (411), and the heating roller (411) is driven to rotate by a motor.

8. The dehydration device for a coater according to claim 7, characterized in that: An air collecting bin is provided in the heat-insulating shell (412), and a plurality of air vents connected to the air collecting bin are provided on a side of the heat-insulating shell (412) close to the heating roller (411); the first heating component (41) further comprises an exhaust device (414), the exhaust device (414) is connected to the air collecting bin, and the exhaust device (414) is capable of extracting water vapor in the air collecting bin.

9. The dehydration device for a coater according to claim 7, characterized in that: The first heating component (41) further comprises a temperature measuring device, the temperature measuring device being mounted on a side of the heat-insulating shell (412) close to the heating roller (411), and the temperature measuring device being capable of detecting the temperature of the surface of the heating roller (411).

10. The dehydration device for a coating machine according to any one of claims 1 to 9, characterized in that: The dehydration equipment for the coating machine also includes a water absorbing device, which is installed on the base (10) and is connected to the bottom of the water receiving component through a conduit.