Crack filling device for highway maintenance

By designing a highway maintenance crack filling device with automated stirring and hydraulic adjustment, the problems of increased labor, wasted time and low efficiency caused by manual stirring in existing equipment are solved, and a more efficient and even filling effect is achieved.

CN222961866UActive Publication Date: 2025-06-10娄阳崇
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Patent Information

Application Number
CN202421134140.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-23
Publication Date
2025-06-10
Estimated Expiration
2034-05-23

AI Technical Summary

Technical Problem

Existing road maintenance equipment requires manual stirring of asphalt when filling cracks, resulting in increased labor, wasted time and inefficiency.

Method used

A highway maintenance crack filling device including a stirring mechanism and a flattening mechanism is designed, and a rotating rod and spiral blades are driven by a motor to perform automatic stirring, and the height of the flattening roller is adjusted through a hydraulic cylinder to achieve uniform compaction of the material.

Benefits of technology

Through automated stirring and hydraulic adjustment, the filling efficiency is improved, material waste and quality problems are reduced, and the road surface flatness and durability after filling are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a crack filling device for highway maintenance, which relates to the technical field of crack filling devices and comprises a stirring mechanism, and a flattening mechanism is fixedly mounted at the top of the stirring mechanism and comprises a support frame. According to the asphalt filling device, under the cooperation of the stirring mechanism and the flattening mechanism, firstly, the device can be moved more easily through the four universal wheels, the working intensity of workers is relieved, secondly, asphalt in the stirring bin can be stirred through operation of the motor, the filling effect can be improved, and the quality problem caused by uneven mixing of materials is reduced; the asphalt filling device can be inserted into a crack more conveniently through the arrangement of a discharging pipe, waste caused during asphalt filling is avoided, finally, a hydraulic cylinder runs to descend a flattening roller to flatten the asphalt at the crack, filling materials can be evenly compacted, the surface of the filled crack is smooth and dense, and the crack filling quality is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of crack filling devices, in particular to a crack filling device for highway maintenance. Background Technique

[0002] Highway maintenance refers to the maintenance and upkeep of highways, which covers the entire process of maintenance starting from the completion and opening of the highway to traffic, and focuses on repairing the damaged parts to prevent the decline of its service quality. During the use of highways, they will be subject to wear and impact from vehicle wheels, as well as erosion and weathering by natural forces such as heavy rain, floods, sandstorms, ice and snow, sunlight, and freeze-thaw, and may also be subject to human damage and certain defects left during construction.

[0003] Existing highway maintenance requires crack patching. Currently, when patching highways, it is mostly staff who stir asphalt and then put it into the patching device. Manual stirring on a mobile device will increase the labor of the staff, waste more time resources, and reduce the efficiency of patching highways. Summary of the Utility Model

[0004] The purpose of the utility model is to solve the problem that when the above-mentioned equipment is used, since existing highway maintenance requires manual stirring of asphalt when filling cracks, it increases the labor of the staff, wastes time and has low efficiency, and a crack filling device for highway maintenance is proposed.

[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme: A crack filling device for highway maintenance, including a stirring mechanism, and a flattening mechanism is fixedly installed on the top of the stirring mechanism;

[0006] The stirring mechanism includes a bottom plate, a square hole is opened on the top of the bottom plate, a handle is fixedly installed on the top of the bottom plate, four universal wheels are fixedly installed on the bottom of the bottom plate, a stirring bin is fixedly installed on the top of the bottom plate, a hole one is opened on the top of the stirring bin, a feed port is opened on the top of the stirring bin, and a rotating rod is movably inserted into the inner wall of the hole one.

[0007] Preferably, a spiral blade is fixedly sleeved on the outer surface of the rotating rod, a motor is arranged at the top of the rotating rod, and a hole two is opened on the outer surface of the stirring bin.

[0008] Preferably, a hose is fixedly communicated with the inner wall of the hole two, a valve is arranged on the outer surface of the hose, and the output end of the hose is fixedly communicated with a discharge pipe.

[0009] Preferably, the flattening mechanism includes a support frame, a hole three is opened on the top of the support frame, and a hydraulic cylinder is fixedly installed on the top of the support frame.

[0010] Preferably, a piston rod is provided at the output end of the hydraulic cylinder, and a connecting frame is fixedly installed at the bottom of the piston rod. Four holes are provided on the outer surface of the connecting frame.

[0011] Preferably, a connecting rod is fixedly inserted into the inner surface of the four holes, and a flattening roller is movably sleeved on the outer surface of the connecting rod.

[0012] Preferably, the top of the bottom plate is fixedly connected to the bottom of the support frame.

[0013] Compared with the prior art, the advantages and positive effects of the present utility model are as follows.

[0014] 1. In the present utility model, with the cooperation of the stirring mechanism and the flattening mechanism, first, the device can be moved more easily through four universal wheels, reducing the working intensity of the staff. Secondly, when the motor runs, it can stir the asphalt in the stirring bin, improving the filling effect and reducing quality problems caused by uneven mixing of materials. The setting of the discharge pipe makes it more convenient to insert into the crack, avoiding waste of asphalt during filling. Finally, when the hydraulic cylinder runs, the flattening roller descends to flatten the asphalt at the crack, evenly compacting the filling material, making the surface of the filled crack flat and dense, and improving the quality of crack filling.

[0015] 2. In the present utility model, with the cooperation of the flattening mechanism, first, the height of the flattening roller can be adjusted by the operation of the hydraulic cylinder. Since the height of the flattening roller can be adjusted, the device can more precisely control the thickness and compaction degree of the filling material during crack filling, which helps to reduce waste of the filling material and improve the filling quality, making the filled road surface more flat and durable. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a three-dimensional front view structure diagram of a crack filling device for highway maintenance proposed by the present utility model;

[0017] Figure 2 It is a three-dimensional exploded view of the stirring mechanism of a crack filling device for highway maintenance proposed by the present utility model;

[0018] Figure 3 It is a schematic exploded view of the stirring mechanism of a crack filling device for highway maintenance proposed by the present utility model;

[0019] Figure 4 It is a three-dimensional exploded view of the flattening mechanism of a crack filling device for highway maintenance proposed by the present utility model.

[0020] Legend Explanation:

[0021] 1. Stirring mechanism; 101. Bottom plate; 102. Square hole; 103. Handle; 104. Universal wheel; 105. Stirring bin; 106. Hole 1; 107. Feeding port; 108. Rotating rod; 109. Helical blade; 110. Motor; 111. Hole 2; 112. Hose; 113. Valve; 114. Discharge pipe; 2. Flattening mechanism; 201. Support frame; 202. Hole 3; 203. Hydraulic cylinder; 204. Piston rod; 205. Connecting frame; 206. Hole 4; 207. Connecting rod; 208. Flattening roller. Detailed implementation mode

[0022] In order to more clearly understand the above-mentioned objects, features and advantages of the present invention, the present invention will be further described below with reference to the drawings and embodiments. It should be noted that, without conflict, the embodiments of the present application and the features in the embodiments can be combined with each other.

[0023] In the following description, many specific details are set forth in order to fully understand the present invention. However, the present invention can also be implemented in other ways different from those described herein. Therefore, the present invention is not limited by the specific embodiments disclosed in the following specification.

[0024] Embodiment 1, as Figures 1-4 shown, the present invention provides a crack filling device for highway maintenance, including a stirring mechanism 1, and a flattening mechanism 2 is fixedly installed on the top of the stirring mechanism 1;

[0025] The stirring mechanism 1 includes a bottom plate 101, a square hole 102 is opened on the top of the bottom plate 101, a handle 103 is fixedly installed on the top of the bottom plate 101, four universal wheels 104 are fixedly installed on the bottom of the bottom plate 101, a stirring bin 105 is fixedly installed on the top of the bottom plate 101, a hole 106 is opened on the top of the stirring bin 105, a feeding port 107 is opened on the top of the stirring bin 105, a rotating rod 108 is movably inserted into the inner wall of the hole 106, a helical blade 109 is fixedly sleeved on the outer surface of the rotating rod 108, a motor 110 is arranged on the top of the rotating rod 108, a hole 111 is opened on the outer surface of the stirring bin 105, a hose 112 is fixedly communicated with the inner wall of the hole 111, a valve 113 is arranged on the outer surface of the hose 112, and the output end of the hose 112 is fixedly communicated with a discharge pipe 114.

[0026] The effect achieved by the entire Embodiment 1 is as follows. First, the motor 110 is connected to the rotating rod 108, and the rotating rod 108 is fixedly connected to the spiral blade 109. When the motor 110 operates, it can drive the spiral blade 109 to rotate, stirring the asphalt in the mixing bin 105, enabling automatic material stirring, greatly reducing the time and effort required for manual stirring. This not only improves the efficiency of the filling work and shortens the construction period but also helps reduce the workload of personnel and the fatigue and work injury risks caused by long-term manual operation. The setting of the discharge pipe 114 makes it easier to insert the discharge pipe 114 into the crack, preventing asphalt waste.

[0027] Embodiment 2 is as follows Figures 2-4 As shown, the flattening mechanism 2 includes a support frame 201. A hole three 202 is opened at the top of the support frame 201. A hydraulic cylinder 203 is fixedly installed at the top of the support frame 201. A piston rod 204 is provided at the output end of the hydraulic cylinder 203. A connecting frame 205 is fixedly installed at the bottom of the piston rod 204. A hole four 206 is opened on the outer surface wall of the connecting frame 205. A connecting rod 207 is fixedly inserted into the inner surface wall of the hole four 206. A flattening roller 208 is movably sleeved on the outer surface wall of the connecting rod 207. The top of the bottom plate 101 is fixedly connected to the bottom of the support frame 201.

[0028] The effect achieved by the entire Embodiment 2 is as follows. When the device is in normal use, since the hydraulic cylinder 203 is connected to the piston rod 204, the piston rod 204 is fixedly connected to the connecting frame 205. A hole four 206 is opened on the outer surface wall of the connecting frame 205. A connecting rod 207 is fixedly inserted into the inner surface wall of the hole four 206. A flattening roller 208 is movably sleeved on the outer surface wall of the connecting rod 207. The connecting frame 205 is lowered by the hydraulic cylinder 203 to contact the crack filled with asphalt, and the device is pushed to make the flattening roller 208 roll on the ground, enabling the filling material to better bond with the road surface, forming a solid filling layer. This helps enhance the durability and stability of the filling material, extend its service life, and reduce the repeated repair work caused by the failure of the filling material.

[0029] Among them, both the motor 110 and the hydraulic cylinder 203 are prior arts, and their components and operating principles are publicly known technologies, so no further explanation will be given here.

[0030] Working principle: Firstly, when the device is in normal use, by holding the handle 103 and pushing the device, the four universal wheels 104 can run to make the device move more easily. It can be easily moved to the position where the crack needs to be filled. Whether on a flat road surface or in a complex road condition, the staff can conveniently push the device and quickly reach the working point. At the same time, since the universal wheels 104 can turn flexibly, the device can easily handle curves, slopes or narrow sections, making the positioning more accurate and convenient. Place the asphalt in the mixing bin 105. At this time, when the motor 110 runs, it can drive the rotating rod 108 to rotate, so that the spiral blade 109 rotates to stir the asphalt, and can automatically complete the mixing work of the asphalt without manual stirring, thus saving a large amount of time and labor costs. At the same time, due to the uniform mixing, it can also reduce the cost increase caused by material waste. Secondly, insert the discharge pipe 114 into the crack, then open the valve 113, and the asphalt enters the discharge pipe 114 through the hose 112 and enters the crack to fill the crack. After the asphalt is filled, close the valve 113 and clamp the hose 112 in the buckle on the outer wall of the mixing bin 105 to fix it on the outer wall of the mixing bin 105. Secondly, through the operation of the hydraulic cylinder 203, drive the piston rod 204 to extend and retract, so as to drive the connecting frame 205 to move, lower the connecting frame 205, and make the flattening roller 208 contact the ground. At this time, push the device to make the flattening roller 208 move back and forth on the just-filled ground to flatten it, and can compact the filling material to the same height as the surrounding road surface to ensure the flatness of the road surface after filling. This helps to reduce the bumps and vibrations during vehicle driving, improve driving comfort and safety, not only simplifies the work process, but also reduces the working time and improves the work efficiency.

[0031] The above is only the preferred embodiment of the present invention, and it is not a limitation of the present invention in other forms. Any person skilled in the art may use the disclosed technical content to make changes or modifications into equivalent embodiments with equivalent changes and apply them to other fields. However, as long as it does not depart from the technical solution content of the present invention, any simple modification, equivalent change and modification made to the above embodiments according to the technical essence of the present invention still belong to the protection scope of the technical solution of the present invention.

Claims

1. A crack filling device for highway maintenance, comprising a stirring mechanism (1), characterized in that: A flattening mechanism (2) is fixedly mounted on the top of the stirring mechanism (1); The stirring mechanism (1) comprises a bottom plate (101), a square hole (102) is provided on the top of the bottom plate (101), a handle (103) is fixedly installed on the top of the bottom plate (101), four universal wheels (104) are fixedly installed on the bottom of the bottom plate (101), a stirring chamber (105) is fixedly installed on the top of the bottom plate (101), a hole 1 (106) is provided on the top of the stirring chamber (105), a feed port (107) is provided on the top of the stirring chamber (105), and a rotating rod (108) is movably inserted into the inner surface wall of the hole 1 (106).

2. A crack filling device for highway maintenance according to claim 1, characterized in that: The outer wall of the rotating rod (108) is fixedly sleeved with a spiral blade (109), a motor (110) is arranged on the top of the rotating rod (108), and the outer wall of the stirring chamber (105) is provided with a second hole (111).

3. A crack filling device for highway maintenance according to claim 2, characterized in that: The inner wall of the second hole (111) is fixedly connected to a hose (112), the outer wall of the hose (112) is provided with a valve (113), and the output end of the hose (112) is fixedly connected to a discharge pipe (114).

4. A crack filling device for highway maintenance according to claim 3, characterized in that: The flattening mechanism (2) comprises a support frame (201), a hole three (202) is provided on the top of the support frame (201), and a hydraulic cylinder (203) is fixedly mounted on the top of the support frame (201).

5. A crack filling device for highway maintenance according to claim 4, characterized in that: A piston rod (204) is arranged at the output end of the hydraulic cylinder (203), a connecting frame (205) is fixedly installed at the bottom of the piston rod (204), and a hole four (206) is opened on the outer wall of the connecting frame (205).

6. A crack filling device for highway maintenance according to claim 5, characterized in that: A connecting rod (207) is fixedly inserted into the inner surface wall of the hole four (206), and a flattening roller (208) is movably sleeved on the outer surface wall of the connecting rod (207).

7. A crack filling device for highway maintenance according to claim 6, characterized in that: The top of the bottom plate (101) is fixedly connected to the bottom of the support frame (201).