Vacuum adsorption leveling equipment

By integrating laser lamps and detection components in the vacuum adsorption leveling equipment, the precise detection and adjustment of tiles gaps are achieved, which solves the problem of insufficient manual inspection in the prior art, and improves the flatness and stability of tiles installation.

CN222962428UActive Publication Date: 2025-06-10HUNAN XINHONGXIN METAL MANUFACTURING CO LTD
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Patent Information

Application Number
CN202421871206.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-05
Publication Date
2025-06-10
Estimated Expiration
2034-08-05

AI Technical Summary

Technical Problem

When installing the existing vacuum adsorption leveling equipment, manual detection of whether the tiles gap is flush is not accurate enough.

Method used

A vacuum adsorption leveling device is designed, using a combination of laser lamps and light-transmitting grooves to adjust the suction cup position in parallel with the gap between the tiles, and combine knob bolts and detection components to achieve accurate adjustment and leveling detection of the tiles gap.

Benefits of technology

It improves the accuracy of tile gap detection, avoids inaccuracy of manual inspection, and ensures the flatness and stability of tile installation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides vacuum adsorption leveling equipment, which relates to the technical field of ceramic tile leveling and comprises two suction cups, L-shaped connecting rods are fixedly connected to the tops of the two suction cups, and threaded holes are formed in the surfaces of the two L-shaped connecting rods in a penetrating manner. When the switch is turned on, light emitted by the laser lamp penetrates through the light-transmitting groove to reach the surfaces of the ceramic tiles, the position of the suction cup is adjusted to enable the light to be parallel to a gap between the two ceramic tiles, and therefore the situation that the ceramic tiles are squeezed and damaged due to the fact that the ceramic tiles are not relatively parallel to each other when the size of the gap between the two ceramic tiles is adjusted is avoided through the design; in the process that the knob bolt is rotated to enable the tiles to move downwards, the movable plate moves downwards under the elastic force of the spring and drives the first gear to rotate, whether the two tiles are flush or not is judged by observing scale line values in the observation grooves in the two ends, and by means of the design, it is not needed to judge whether the laid tiles are flush or not through manual hand touching, and more accuracy is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of tile leveling, in particular to a vacuum adsorption leveling device. Background Art

[0002] When installing tiles, it is necessary to adjust the flatness and the gap. During the installation of tiles and glass, vacuum adsorption leveling devices are usually used, such as vacuum suction cup levelers, for auxiliary operations.

[0003] However, in the prior art, when using vacuum adsorption leveling equipment to assist in the installation of tiles, it is found that after the tiles are leveled by the vacuum adsorption leveling equipment, the gap between two tiles is often manually checked by touching the gap between the tiles with hands, resulting in inaccurate detection.

[0004] Therefore, a vacuum adsorption leveling device is proposed to solve the above problems. Summary of the Utility Model

[0005] The purpose of the utility model is to solve the problems existing in the prior art.

[0006] To achieve the above purpose, the utility model adopts the following technical scheme: a vacuum adsorption leveling device, including: two suction cups, L-shaped connecting rods are fixedly connected to the tops of the two suction cups, threaded holes are respectively formed through the surfaces of the two L-shaped connecting rods, knob bolts are respectively threadedly embedded in the two threaded holes, threads are respectively arranged on the surfaces of one ends of the two L-shaped connecting rods, an auxiliary placement component is arranged on the surfaces of the two threads, and detection components are arranged on the surfaces of the two L-shaped connecting rods.

[0007] As a preferred embodiment, the auxiliary placement component includes an internally threaded rotating tube, an installation cylinder is fixedly connected to the bottom of the internally threaded rotating tube, a laser lamp is fixedly connected to the bottom of the internally threaded rotating tube, a light transmission groove is formed through the bottom end of the installation cylinder, a battery compartment is fixedly connected to the surface of the installation cylinder, a switch is arranged on one side of the battery compartment, and a battery is installed inside the battery compartment.

[0008] As a preferred embodiment, the detection component includes a housing and a moving plate, a moving plate groove is formed through the surface of the housing, a T-shaped groove is formed on one side inside the moving plate groove, a gear activity groove is formed on the other side inside the moving plate groove, bearing holes one are respectively formed at both ends inside the gear activity groove, a worm activity groove is formed on one side of the gear activity groove, bearing holes two are respectively formed at both ends inside the worm activity groove, a worm gear activity groove is formed on one side of the worm activity groove, bearing holes three are respectively formed at the top and bottom inside the worm gear activity groove, and an observation groove is formed through one side at the top of the worm gear activity groove.

[0009] As a preferred embodiment, a spring connecting plate is fixedly sleeved on the surface of the moving plate. A spring is movably sleeved on the surface of the moving plate. The bottom end of the spring is fixedly connected to the surface of the spring connecting plate. The top end of the spring is fixedly connected to the bottom of the housing. A tooth groove is formed on one side of the surface of the moving plate. A first gear is meshed with the surface of the tooth groove. A first rotating shaft is fixedly embedded at the center of the first gear. A second gear is meshed with the surface of the first gear. A worm is fixedly embedded at the center of the second gear. A worm gear is meshed with the surface of the worm. Scale lines are arranged around the surface of the worm gear. A second rotating shaft is fixedly embedded at the center of the worm gear.

[0010] As a preferred embodiment, the surfaces of the two moving plates are movably embedded in the two moving plate grooves and the two T-shaped grooves. The surfaces at both ends of the two first rotating shafts are embedded in the four first bearing holes through bearings. The surfaces at both ends of the two worms are embedded in the four second bearing holes through bearings. The surfaces at both ends of the two second rotating shafts are embedded in the four third bearing holes through bearings.

[0011] As a preferred embodiment, internal threads at both ends of the internally threaded rotating tube are sleeved on the surfaces of the two threads.

[0012] As a preferred embodiment, the two housings are fixedly embedded on the surfaces of the two L-shaped connecting rods.

[0013] Compared with the prior art, the advantages and positive effects of the present utility model are as follows:

[0014] 1. In the present utility model, a storage battery is fixedly embedded in the storage battery compartment. The storage battery is electrically connected to the laser lamp and provides power. The switch is electrically connected to the laser lamp and the storage battery respectively. Whether the storage battery supplies power to the laser lamp can be controlled through the switch; in the initial state, the spring is in a non-deformed state. The two suction cups are respectively placed on the surfaces of two tiles when the cement is not dry and needs to be leveled. By rotating the internally threaded rotating tube, one end of the installation cylinder is turned downward and the switch is turned on. The light emitted by the laser lamp passes through the light-transmitting groove to the surface of the tile. The position of the suction cup is adjusted so that the light is parallel to the gap between the two tiles. The pressing plate on the surface of the suction cup is pressed to make the suction cup adsorb on the tile surface. At this time, the moving plate is squeezed upward by the tile and squeezes the spring, and the spring deforms. Rotate the internally threaded rotating tube to adjust the gap size between the two tiles. This design avoids damage to the tiles due to non-parallel relative movement of the tiles when adjusting the gap size between the two tiles, resulting in mutual extrusion of the tiles.

[0015] 2. In this utility model, by rotating the knob bolt, the knob bolt moves downward, and the bottom end of the knob bolt presses on the ceramic tile, causing the ceramic tile to move downward, so as to adjust the flatness between the ceramic tile at a higher position and the ceramic tile at a lower position. During the process of rotating the knob bolt to move the ceramic tile downward, the moving plate moves downward under the elastic force of the spring and drives the first gear to rotate. The worm rotates following the influence of the second gear following the first gear, and the worm gear rotates following the worm. By observing the values of the scale lines on the surfaces of the two worm gears inside the two observation slots at both ends, it can be judged whether the distances between the two ceramic tiles and the two L-shaped connecting rods are the same, so as to judge whether the two ceramic tiles are flush. This design does not require manual touch to judge whether the laid ceramic tiles are flush, which is more accurate. Description of the Drawings

[0016] Figure 1 It is a general view schematic diagram of a vacuum adsorption leveling device provided by this utility model;

[0017] Figure 2 It is an exploded schematic diagram of one side of a vacuum adsorption leveling device provided by this utility model;

[0018] Figure 3 It is a schematic diagram of an auxiliary placement component of a vacuum adsorption leveling device provided by this utility model;

[0019] Figure 4 It is a schematic diagram of a cross-section of one side of the housing of a detection component of a vacuum adsorption leveling device provided by this utility model;

[0020] Figure 5 It is a schematic diagram of a cross-section of the other side of the housing of a detection component of a vacuum adsorption leveling device provided by this utility model;

[0021] Figure 6 It is a transmission schematic diagram of a detection component of a vacuum adsorption leveling device provided by this utility model.

[0022] Legend Explanation:

[0023] 1. Suction cup; 101. L-shaped connecting rod; 102. Threaded hole; 103. Knob bolt; 104. Thread; 2. Auxiliary placement component; 201. Inner-thread rotating tube; 202. Installation cylinder; 203. Laser lamp; 204. Light-transmitting slot; 205. Battery compartment; 206. Switch; 3. Detection component; 301. Housing; 302. Moving plate slot; 303. T-shaped slot; 304. Gear activity slot; 305. Bearing hole one; 306. Worm activity slot; 307. Bearing hole two; 308. Worm gear activity slot; 309. Bearing hole three; 310. Observation slot; 311. Moving plate; 312. Spring connecting plate; 313. Spring; 314. Tooth slot; 315. First gear; 316. Shaft one; 317. Second gear; 318. Worm; 319. Worm gear; 320. Scale line; 321. Shaft two. Detailed implementation mode

[0024] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0025] Please refer to Figures 1-6 , the present invention provides a technical solution: a vacuum adsorption leveling device, including: two suction cups 1, L-shaped connecting rods 101 are fixedly connected to the tops of the two suction cups 1, threaded holes 102 are penetrated through the surfaces of the two L-shaped connecting rods 101, knob bolts 103 are threadedly embedded in the interiors of the two threaded holes 102, threads 104 are provided on the surfaces of one ends of the two L-shaped connecting rods 101, an auxiliary placement component 2 is arranged on the surfaces of the two threads 104, and detection components 3 are arranged on the surfaces of the two L-shaped connecting rods 101.

[0026] Specifically: Turn on the switch 206, the light emitted by the laser lamp 203 passes through the light-transmitting groove 204 to the surface of the ceramic tile, and adjust the position of the suction cup 1 so that the light is parallel to the gap between the two ceramic tiles. This design avoids damage to the ceramic tiles due to non-parallel relative movement of the ceramic tiles when adjusting the gap between the two ceramic tiles; during the process of turning the knob bolt 103 to lower the ceramic tile, the moving plate 311 moves downward under the elastic force of the spring 313 and drives the first gear 315 to rotate. By observing the scale lines 320 inside the observation slots 310 at both ends, it is used to judge whether the two ceramic tiles are flush. This design does not require manual touch to judge whether the laying is flush, which is more accurate; the suction cup 1 is a commonly used vacuum adsorption ceramic tile suction cup in the prior art, and the specific structure will not be described in detail here.

[0027] In one embodiment, the auxiliary placement component 2 includes an internally threaded rotating tube 201, an installation cylinder 202 is fixedly connected to the bottom of the internally threaded rotating tube 201, a laser lamp 203 is fixedly connected to the bottom of the internally threaded rotating tube 201, a light-transmitting groove 204 is penetrated through the bottom end of the installation cylinder 202, a battery compartment 205 is fixedly connected to the surface of the installation cylinder 202, a switch 206 is arranged on one side of the battery compartment 205, and a battery (not shown in the figure) is installed inside the battery compartment 205.

[0028] Specifically, the opening of the light-transmitting groove 204 is always perpendicular to the L-shaped connecting rod 101, ensuring that the light emitted by the laser lamp 203 through the light-transmitting groove 204 is perpendicular to the L-shaped connecting rod 101. Thus, by observing the linear relationship between the light and the gap between the two tiles, it can be determined whether the L-shaped connecting rod 101 is perpendicular to the gap between the two tiles.

[0029] In one embodiment, the detection assembly 3 includes a housing 301 and a moving plate 311. A moving plate groove 302 is formed through the surface of the housing 301. A T-shaped groove 303 is formed on one side inside the moving plate groove 302. A gear activity groove 304 is formed on the other side inside the moving plate groove 302. Bearing holes one 305 are formed at both ends inside the gear activity groove 304. A worm activity groove 306 is formed on one side of the gear activity groove 304. Bearing holes two 307 are formed at both ends inside the worm activity groove 306. A worm gear activity groove 308 is formed on one side of the worm activity groove 306. Bearing holes three 309 are formed at the top and bottom inside the worm gear activity groove 308. An observation groove 310 is formed through one side at the top of the worm gear activity groove 308.

[0030] Specifically, the gear activity groove 304 provides an activity space for the rotating shaft one 316; the worm activity groove 306 provides an activity space for the gear two 317 and the worm 318; the worm gear activity groove 308 provides an activity space for the worm gear 319.

[0031] In one embodiment, a spring connecting plate 312 is fixedly sleeved on the surface of the moving plate 311. A spring 313 is movably sleeved on the surface of the moving plate 311. The bottom end of the spring 313 is fixedly connected to the surface of the spring connecting plate 312. The top end of the spring 313 is fixedly connected to the bottom of the housing 301. A tooth groove 314 is formed on one side of the surface of the moving plate 311. A gear one 315 is meshed with the surface of the tooth groove 314. A rotating shaft one 316 is fixedly embedded at the center inside the gear one 315. A gear two 317 is meshed with the surface of the gear one 315. A worm 318 is fixedly embedded at the center inside the gear two 317. A worm gear 319 is meshed with the surface of the worm 318. A scale line 320 is arranged around the surface of the worm gear 319. A rotating shaft two 321 is fixedly embedded at the center inside the worm gear 319.

[0032] Specifically, the surfaces of the knob bolt 103 and the bottom end of the moving plate 311 are wrapped with silica gel sleeves to avoid scratching the tiles.

[0033] In one embodiment, the surfaces of the two moving plates 311 are movably embedded inside the two moving plate grooves 302 and the two T-shaped grooves 303. The surfaces at both ends of the two first rotating shafts 316 are embedded inside the four first bearing holes 305 through bearings. The surfaces at both ends of the two worm gears 318 are embedded inside the four second bearing holes 307 through bearings. The surfaces at both ends of the two second rotating shafts 321 are embedded inside the four third bearing holes 309 through bearings.

[0034] Specifically: One end of the moving plate 311 is fixedly connected with a T-shaped limiting block, and the T-shaped limiting block is movably embedded inside the T-shaped groove 303 to limit the movement of the moving plate 311.

[0035] In one embodiment, the internal threads at both ends of the internally threaded rotating tube 201 are sleeved on the surfaces of the two threads 104.

[0036] Specifically: By rotating the internally threaded rotating tube 201, the tiles adsorbed by the suction cups 1 at both ends can be moved, so as to adjust the gaps between the tiles.

[0037] In one embodiment, the two outer shells 301 are fixedly embedded on the surfaces of the two L-shaped connecting rods 101.

[0038] Specifically: The outer shell 301 is fixedly sleeved on the surface of the L-shaped connecting rod 101 to fix the outer shell 301. At the same time, the moving plate 311 and the L-shaped connecting rod 101 are always in a vertical state.

[0039] Working principle: A storage battery is fixedly embedded inside the storage battery compartment 205. The storage battery is electrically connected to the laser lamp 203 and provides power. The switch 206 is electrically connected to the laser lamp 203 and the storage battery respectively. Whether the storage battery supplies power to the laser lamp 203 can be controlled through the switch 206. In the initial state, the spring 313 is in a non-deformed state. When using the tile vacuum adsorption leveling equipment to install tiles, place the two suction cups 1 on the surfaces of two tiles with wet cement that need to be leveled respectively. Rotate the internally threaded rotating tube 201 to make one end of the installation cylinder 202 face downwards and turn on the switch 206. The light emitted by the laser lamp 203 passes through the light-transmitting slot 204 to the surface of the tile. Adjust the position of the suction cup 1 to make the light parallel to the gap between the two tiles. Press the pressing plate on the surface of the suction cup 1 to make the suction cup 1 adsorb on the tile surface. At this time, the moving plate 311 is pushed upwards by the tile and compresses the spring 313, and the spring 313 deforms. Rotate the internally threaded rotating tube 201 to adjust the gap size between the two tiles. This design avoids damage to the tiles caused by mutual extrusion when adjusting the gap between the two tiles because the movement of the tiles is not relatively parallel. By rotating the knob bolt 103, the knob bolt 103 moves downwards, and the bottom end of the knob bolt 103 presses on the tile to make the tile move downwards, so as to adjust the flatness of the tile at a higher position and the tile at a lower position. During the process of rotating the knob bolt 103 to make the tile move downwards, the moving plate 311 moves downwards under the elastic force of the spring 313 and drives the first gear 315 to rotate. The worm 318 rotates following the influence of the second gear 317 following the first gear 315, and the worm gear 319 rotates following the worm 318. By observing the values of the scale lines 320 on the surfaces of the two worm gears 319 inside the observation slots 310 at both ends, it can be judged whether the distances between the two tiles and the two L-shaped connecting rods 101 are the same, so as to judge whether the two tiles are flush. This design does not require manual touch to judge whether the laid tiles are flush, which is more accurate.

[0040] The above are only the preferred embodiments of the present invention, and are not intended to limit the present invention in other forms. Any person skilled in the art may use the disclosed technical content to make changes or modifications into equivalent embodiments with equivalent changes and apply them to other fields. However, as long as it does not depart from the technical solution content of the present invention, any simple modification, equivalent change and modification made to the above embodiments based on the technical essence of the present invention still belong to the protection scope of the technical solution of the present invention.

Claims

1. A vacuum adsorption leveling device, characterized in that: include: Two suction cups (1), the tops of the two suction cups (1) are fixedly connected with L-shaped connecting rods (101), the surfaces of the two L-shaped connecting rods (101) are penetrated with threaded holes (102), the interiors of the two threaded holes (102) are threadedly embedded with knob bolts (103), the surfaces of one ends of the two L-shaped connecting rods (101) are provided with threads (104), the surfaces of the two threads (104) are provided with auxiliary placement components (2), and the surfaces of the two L-shaped connecting rods (101) are provided with detection components (3).

2. The vacuum adsorption leveling device according to claim 1, characterized in that: The auxiliary placement component (2) comprises an internally threaded rotating tube (201), the bottom of the internally threaded rotating tube (201) is fixedly connected to a mounting tube (202), the bottom of the internally threaded rotating tube (201) is fixedly connected to a laser light (203), the bottom end of the mounting tube (202) is provided with a light-transmitting groove (204), the surface of the mounting tube (202) is fixedly connected to a battery compartment (205), a switch (206) is provided on one side of the battery compartment (205), and batteries are installed inside the battery compartment (205).

3. The vacuum adsorption leveling device according to claim 1, characterized in that: The detection component (3) comprises a housing (301) and a movable plate (311); a movable plate groove (302) is provided through the surface of the housing (301); a T-shaped groove (303) is provided on one side of the movable plate groove (302); a gear movable groove (304) is provided on the other side of the movable plate groove (302); a bearing hole 1 (305) is provided at both ends of the gear movable groove (304); a worm movable groove (306) is provided on one side of the gear movable groove (304); a bearing hole 2 (307) is provided at both ends of the worm movable groove (306); a worm wheel movable groove (308) is provided on one side of the worm movable groove (306); a bearing hole 3 (309) is provided at the top and bottom of the worm wheel movable groove (308); and an observation groove (310) is provided through one side of the top of the worm wheel movable groove (308).

4. The vacuum adsorption leveling device according to claim 3, characterized in that: The surface of the movable plate (311) is fixedly sleeved with a spring connecting plate (312), the surface of the movable plate (311) is movably sleeved with a spring (313), the bottom end of the spring (313) is fixedly connected to the surface of the spring connecting plate (312), the top end of the spring (313) is fixedly connected to the bottom of the housing (301), one side of the surface of the movable plate (311) is provided with a tooth groove (314), the surface of the tooth groove (314) is meshingly connected with a gear 1 (315), A rotating shaft 1 (316) is fixedly embedded at the center of the interior of the gear 1 (315); a gear 2 (317) is meshingly connected to the surface of the gear 1 (315); a worm (318) is fixedly embedded at the center of the interior of the gear 2 (317); a worm wheel (319) is meshingly connected to the surface of the worm (318); a scale line (320) is arranged around the surface of the worm wheel (319); and a rotating shaft 2 (321) is fixedly embedded at the center of the interior of the worm wheel (319).

5. The vacuum adsorption leveling device according to claim 4, characterized in that: The surfaces of the two movable plates (311) are movably embedded in the two movable plate grooves (302) and the two T-shaped grooves (303); the surfaces of the two ends of the two rotating shafts (316) are embedded in the four bearing holes (305) through bearings; the surfaces of the two ends of the two worm gears (318) are embedded in the four bearing holes (307) through bearings; and the surfaces of the two ends of the two rotating shafts (321) are embedded in the four bearing holes (309) through bearings.

6. The vacuum adsorption leveling device according to claim 2, characterized in that: The internal threads at both ends of the internal thread rotating tube (201) are sleeved on the surfaces of the two threads (104).

7. The vacuum adsorption leveling device according to claim 3, characterized in that: The interiors of the two shells (301) are fixedly embedded in the surfaces of the two L-shaped connecting rods (101).