Rotary furnace body for kiln electric furnace

By designing the feeding components and scraper system of the rotary furnace body for kiln electric furnaces, the problem of uneven raw materials addition and firing in small electromagnetic rotary furnaces is solved, and the automatic uniform transportation and stir-frying of raw materials is achieved, and the uniformity of the firing effect is improved.

CN222964384UActive Publication Date: 2025-06-10TIANJIN GONGXING LAB INSTR CO LTD
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Patent Information

Application Number
CN202422129235.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-31
Publication Date
2025-06-10
Estimated Expiration
2034-08-31

AI Technical Summary

Technical Problem

During the use of existing small electromagnetic rotary furnaces, staff need to manually add fired raw materials, which increases the workload and affects the fired effect.

Method used

A rotating furnace body for kiln electric furnaces is designed, including feeding components and scraper system, which automatically conveys raw materials through screw conveying paddles, and stir-frys the materials through scrapers to improve heating uniformity.

Benefits of technology

The automatic and uniform transportation and stir-frying of raw materials is achieved, reducing the workload of staff and improving the uniformity of the firing effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of kilns, in particular to a rotary furnace body for a kiln electric furnace. The rotary furnace body for the kiln electric furnace comprises a bottom plate, the top of the bottom plate is provided with a supporting plate which is movably connected, the top of the supporting plate and the top of the bottom plate are provided with the same rotary boiler body which is movably connected, the outer portion of the rotary boiler body is provided with a heat preservation layer, and the outer portion of the heat preservation layer is sleeved with a coil. A feeding assembly is arranged on the side, close to the supporting plate, of the rotary boiler body. According to the rotary furnace body for the kiln electric furnace, due to the arrangement of the feeding assembly, raw materials in the feeding hopper can be automatically and evenly conveyed and fed into the rotary boiler body, manual feeding of workers is not needed, the workload of the workers can be reduced, meanwhile, the uniformity of feeding distribution can be improved, and the production efficiency is improved. And therefore, the materials can be heated more uniformly in the rotary boiler body.
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Description

Technical Field

[0001] The utility model relates to the technical field of kilns, in particular to a rotary furnace body for an electric furnace of a kiln. Background Art

[0002] A kiln refers to a furnace used for firing ceramic wares and sculptures or fusing enamel onto the surface of metal wares. It is generally made of bricks and stones and can be made into various sizes according to needs. It can be operated using combustible gas, oil, or electricity. Among them, an electromagnetic rotary kiln is a type of electric kiln, which mainly processes materials through electromagnetic heating and rotary kiln technology. In addition to large-scale equipment applicable in kiln factories, small electromagnetic rotary kilns are also widely used in practice.

[0003] During the use of existing small electromagnetic rotary kilns, generally, workers manually add the raw materials to be fired. The manual addition method by workers not only increases the workload of workers, but also the manual addition method will increase the impact of raw material stacking on the later firing effect.

[0004] Therefore, it is necessary to provide a new rotary furnace body for an electric furnace of a kiln to solve the above technical problems. Content of the Utility Model

[0005] To solve the above technical problems, the utility model provides a rotary furnace body for an electric furnace of a kiln.

[0006] The rotary furnace body for an electric furnace of a kiln provided by the utility model includes: a bottom plate, a support plate movably connected to the top of the bottom plate, a rotary boiler body movably connected to the top of the support plate and the bottom plate, a heat preservation layer arranged outside the rotary boiler body, a coil sleeved outside the heat preservation layer, and a feeding assembly arranged on one side of the rotary boiler body close to the support plate;

[0007] The feeding assembly includes a feeding cylinder, the end of the feeding cylinder abuts against and is rotatably connected to the inner wall of one end of the rotary boiler body, the feeding cylinder is erected on the support plate, a feeding hopper is arranged above the inside of the feeding cylinder in communication, a spiral conveyor paddle rotatably connected is inserted into the inside of the feeding cylinder, and the shaft end of the spiral conveyor paddle far from the rotary boiler body extends outside the feeding cylinder;

[0008] A linkage rod rotatably connected is inserted into the inside of the rotary boiler body, annularly distributed scraping plates are arranged outside the linkage rod, one end of the linkage rod close to the support plate extends outside the rotary boiler body, and the outer wall of the scraping plate abuts against and is slidably connected to the inner wall of the rotary boiler body.

[0009] Preferably, a cylinder is installed between one side of the bottom of the support plate and the bottom plate through a rotating frame, and a telescopic rod is installed between the other side of the bottom of the support plate and the bottom plate through a rotating frame. A fixed support bar is provided on the top of the support plate, and the inner wall of the fixed support bar is rotatably connected to the outer wall of the rotary boiler body.

[0010] Preferably, a support frame is provided on one side of the top of the bottom plate away from the support plate. A movable support bar is rotatably connected to the top of the support frame. The inner wall of the movable support bar is rotatably connected to the outer wall of the rotary boiler body, and the outer wall of the movable support bar is connected to the end of a linkage rod through a transfer frame.

[0011] Preferably, a driving motor is provided on the top of the support plate. A driving shaft is provided at the output end of the driving motor. The end of the driving shaft is rotatably connected to the outer wall of the fixed support bar, and the outer wall of the driving shaft is connected to the rotary boiler body through a driving chain for transmission.

[0012] Preferably, a fixed frame is provided on the top of the support plate. A rotating rod is rotatably inserted into the fixed frame. Sliding pieces are sleeved on both sides of the outer wall of the rotating rod through a thread structure with opposite thread directions. The inner wall of the sliding piece is slidably connected to the outer wall of the support rod in the fixed frame. A convex rod is rotatably connected to the outer wall of the sliding piece, and an extrusion wheel is provided on the outer wall of the convex rod.

[0013] Preferably, a belt is provided outside the extrusion wheel. Two symmetrically distributed belt wheels are provided on the inner wall of the belt, and the two belt wheels are respectively arranged on the end rods of the driving shaft and the spiral conveyor paddle located outside.

[0014] Preferably, a support piece is provided on the top of the support plate. A rotating shaft is rotatably connected to the support piece. A transmission chain is provided for transmission between the rotating shaft and the driving shaft. A driving gear is provided on the outer wall of the rotating shaft. A driven gear is provided outside the driving gear, and the driven gear is arranged at one end of the linkage rod located outside the rotary boiler body.

[0015] Compared with the related art, the rotary furnace body for a kiln furnace electric furnace provided by the present invention has the following beneficial effects:

[0016] 1. Through the setting of the feeding assembly, the raw materials in the feeding hopper can be automatically and evenly conveyed into the rotary boiler body, eliminating the need for manual feeding by workers. This not only reduces the workload of the workers but also improves the uniformity of the feeding distribution, thereby making the heating of the materials in the rotary boiler body more uniform.

[0017] 2. In the utility model, a number of uniformly distributed scraping plates are erected inside the rotating boiler body. During use, the scraping plates are driven by transmission components to rotate in the opposite direction to the rotating boiler body, so that the materials inside the rotating boiler can be turned over, and further, the heat distribution uniformity of the materials inside the rotating boiler can be improved.

[0018] 3. In the utility model, the rotating boiler body is supported by movable components. During use, the inclination angle of the rotating boiler body can be adjusted through the operation of pneumatic power, and further, the discharging speed of the materials fired by the rotating boiler body during use can be controlled. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 FIG. is a schematic structural diagram of a preferred embodiment of a rotary furnace body for a kiln furnace and an electric furnace provided by the utility model;

[0020] Figure 2 is Figure 1 a schematic structural diagram of the bottom plate, the support plate and the rotating boiler body shown in the figure;

[0021] Figure 3 is Figure 1 a schematic structural diagram of the feeding assembly, the linkage rod and the driving motor shown in the figure;

[0022] Figure 4 is Figure 3 a partial sectional structural diagram of the connection between the feeding assembly and the driving connection shown in the figure;

[0023] Figure 5 is Figure 3 a schematic structural diagram of the linkage rod shown in the figure.

[0024] Reference numerals in the figure: 1, bottom plate; 2, rotating boiler body; 21, heat insulation layer; 22, coil; 3, feeding assembly; 31, feeding cylinder; 311, spiral conveyor paddle; 312, feeding hopper; 32, fixing frame; 321, rotating rod; 322, sliding piece; 323, convex rod; 324, pressing wheel; 33, belt pulley; 34, belt; 4, linkage rod; 41, scraping plate; 42, driven gear; 43, driving gear; 44, support piece; 441, rotating shaft; 45, transmission chain; 5, support plate; 51, air cylinder; 52, telescopic rod; 53, fixed support bar; 6, support frame; 61, movable support bar; 7, driving motor; 71, driving shaft; 72, driving chain. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0025] In order to make the purpose, technical solutions and advantages of the present utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present utility model and are not used to limit the present utility model.

[0026] The following will describe in detail the specific implementation of the present utility model in conjunction with specific embodiments.

[0027] Please refer to Figures 1 to 5 , a rotary furnace body for a kiln electric furnace provided by an embodiment of the present utility model, the rotary furnace body for the kiln electric furnace includes: a bottom plate 1, a support plate 5 is movably connected to the top of the bottom plate 1, a rotary boiler body 2 is movably connected to the top of the support plate 5 and the bottom plate 1, a heat preservation layer 21 is arranged outside the rotary boiler body 2, a coil 22 is sleeved outside the heat preservation layer 21, and a feeding assembly 3 is arranged on one side of the rotary boiler body 2 close to the support plate 5.

[0028] In an embodiment of the present utility model, please refer to Figure 1 , Figure 2 , Figure 3 and Figure 4 , the feeding assembly 3 includes a feeding cylinder 31, the end of the feeding cylinder 31 abuts against and is rotatably connected to the inner wall of one end of the rotary boiler body 2, the feeding cylinder 31 is erected on the support plate 5, a feeding hopper 312 is arranged above the inside of the feeding cylinder 31 in a communicating manner, a spiral conveyor paddle 311 is inserted into the inside of the feeding cylinder 31 in a rotatable connection, and the shaft end of the spiral conveyor paddle 311 away from the rotary boiler body 2 extends to the outside of the feeding cylinder 31.

[0029] It should be noted that: through the setting of the feeding assembly 3, during use, by driving the rotation of the spiral conveyor paddle 311 in the feeding assembly 3 through the drive shaft 71, the raw materials in the feeding hopper 312 can be evenly conveyed into the rotary boiler body 2, without the need for manual feeding by staff, which can not only reduce the workload of the staff, but also improve the uniformity of the feeding distribution, and further make the materials heat more evenly inside the rotary boiler body 2.

[0030] In an embodiment of the present utility model, please refer to Figure 1 , Figure 2 and Figure 5 , a linkage rod 4 is inserted into the rotary boiler body 2 in a rotatable connection, annularly distributed scraping plates 41 are arranged outside the linkage rod 4, one end of the linkage rod 4 close to the support plate 5 extends to the outside of the rotary boiler body 2, the outer wall of the scraping plate 41 abuts against and is slidably connected to the inner wall of the rotary boiler body 2, a support piece 44 is arranged on the top of the support plate 5, a rotating shaft 441 is rotatably connected to the support piece 44, a transmission chain 45 is arranged in a transmission connection between the rotating shaft 441 and the drive shaft 71, a driving gear 43 is arranged on the outer wall of the rotating shaft 441, a driven gear 42 is arranged in an engagement manner outside the driving gear 43, and the driven gear 42 is arranged on one end of the linkage rod 4 located outside the rotary boiler body 2.

[0031] It should be noted that: through the setting of the transmission chain 45, during the rotation of the drive shaft 71, the rotating shaft 441 can be driven to rotate synchronously through the transmission chain 45. At this time, the rotating direction of the shaft rod is the same as that of the drive shaft 71. During this process, the drive gear 43 on the rotating shaft 441 can drive the linkage rod 4 to rotate through the meshing with the driven gear 42. And through the meshing between the two gears, the rotating direction of the linkage rod 4 is opposite to that of the rotating boiler body 2 at this time. Furthermore, the scraper 41 on the outer wall of the linkage rod 4 can be driven to scrape and stir-fry the materials inside the rotating boiler body 2. Therefore, the materials can be heated more evenly inside the rotating boiler body 2, and the uniformity of material firing can be improved.

[0032] In an embodiment of the present invention, please refer to Figure 1 and Figure 2 , on one side at the bottom of the support plate 5, a cylinder 51 is installed between the support plate 5 and the bottom plate 1 through a rotating frame. On the other side at the bottom of the support plate 5, a telescopic rod 52 is installed between the support plate 5 and the bottom plate 1 through a rotating frame. A fixed support bar 53 is provided at the top of the support plate 5, and the inner wall of the fixed support bar 53 is rotatably connected to the outer wall of the rotating boiler body 2. On one side of the top of the bottom plate 1 away from the support plate 5, a support frame 6 is provided. A movable support bar 61 is rotatably installed on the top of the support frame 6, and the inner wall of the movable support bar 61 is rotatably connected to the outer wall of the rotating boiler body 2. And the end of the linkage rod 4 is connected to the outer wall of the movable support bar 61 through an adapter frame.

[0033] It should be noted that: during the use process, when the firing of the materials is completed, the cylinder 51 can be controlled to extend. The working cylinder 51 can then lift the support plate 5. At this time, the support plate 5 under the lifting force can lift the rotating boiler body 2 through the fixed support bar 53. Furthermore, the rotating boiler body 2 can rotate with the connection part between the movable support bar 61 and the support frame 6 as the node. Thus, the adjustment of the tilt angle of the rotating boiler body 2 can be completed. Therefore, through the rotation of the rotating boiler body 2, the internally fired materials can be evenly moved outwards, realizing the discharging of the materials;

[0034] At the same time, through the setting of the telescopic rod 52, when the tilt angle of the rotating boiler body 2 is adjusted, the telescopic rod 52 can expand and contract synchronously. After the adjustment of the angle of the rotating boiler body 2 is completed, the telescopic rod 52 can improve the support strength of the cylinder 51 in the horizontal direction, and further improve the stability of the later work of this device.

[0035] In an embodiment of the present invention, please refer to Figure 1 , Figure 2 and Figure 4A driving motor 7 is provided on the top of the support plate 5, and a driving shaft 71 is provided at the output end of the driving motor 7. The end of the driving shaft 71 is rotatably connected to the outer wall of the fixed support bar 53, and the outer wall of the driving shaft 71 is connected to the rotating boiler body 2 through a driving chain 72.

[0036] It should be noted that by arranging a drive chain 72, a transmission chain 45 and a belt 34 outside the drive shaft 71, when the drive shaft 71 drives the drive shaft 71 to rotate later, the rotating boiler body 2, the linkage rod 4 and the loading assembly 3 can be driven synchronously without setting up multiple power sources.

[0037] In the embodiments of the present invention, please refer to Figure 1 , Figure 2 and Figure 4 A fixing frame 32 is mounted on the top of the support plate 5, a rotating rod 321 rotatably connected is inserted inside the fixing frame 32, sliding sheets 322 are sleeved on both sides of the outer wall of the rotating rod 321 through threaded structures with opposite thread directions, the inner wall of the sliding sheet 322 is slidably connected to the outer wall of the support rod in the fixing frame 32, the outer wall of the sliding sheet 322 is provided with a rotatably connected convex rod 323, an extrusion wheel 324 is provided on the outer wall of the convex rod 323, a belt 34 is provided on the outside of the extrusion wheel 324, and two symmetrically distributed pulleys 33 are provided on the inner wall of the belt 34, and the two pulleys 33 are respectively arranged on the end rods of the driving shaft 71 and the screw conveying paddle 311 located on the outside.

[0038] The cam 324 is in a state of being moved in a forward direction so as to move the two sliding plates 322 in a forward direction and move the two sliding plates 322 in a forward direction.

[0039] The working principle of the rotary furnace body for kiln electric furnace provided by the utility model is as follows:

[0040] When using the device later, the staff can first electrically connect the electrical components in the device to the external control box, and then add the materials to be fired into the upper hopper 312;

[0041] Then, the coil 22 can be controlled by an external control box to heat the rotating boiler body 2. Then, the control rotating rod 321 can be rotated to drive the sliding piece 322 to move away from each other through the thread structures with opposite thread directions on both sides of the outer wall. At this time, the sliding pieces 322 moving away from each other can drive the pressing wheel 324 to press and tighten the belt 34 through the convex rods 323 on the outer wall, so that the fit between the belt 34 and the pulley 33 can be made closer.

[0042] Therefore, when the driving motor 7 drives the driving shaft 71 to rotate and drives the rotating boiler body 2 to rotate through the driving chain 72, the spiral conveyor paddle 311 can be driven to rotate by the friction between the belt 34 and the pulley 33. The rotating spiral conveyor paddle 311 can evenly convey the materials in the feeding hopper 312 into the rotating boiler body 2.

[0043] Moreover, during the rotation of the driving shaft 71, the rotating shaft 441 can also be driven to rotate through the transmission chain 45. At this time, the driving gear 43 on the rotating shaft 441 can drive the linkage rod 4 to rotate through the meshing with the driven gear 42, and then drive the scraper 41 on the outer wall of the linkage rod 4 to scrape and stir-fry the materials inside the rotating boiler body 2. Therefore, the materials can be heated more evenly inside the rotating boiler body 2, improving the uniformity of material firing.

[0044] After the firing of the materials is completed, the cylinder 51 can be controlled to extend. The working cylinder 51 can lift the support plate 5. At this time, the support plate 5 subjected to the lifting force can lift the rotating boiler body 2 through the fixed support bar 53, so that the rotating boiler body 2 can rotate with the connection part of the movable support bar 61 and the support frame 6 as the node. Thus, the tilt angle adjustment of the rotating boiler body 2 can be completed. Therefore, through the rotation of the rotating boiler body 2, the fired materials inside can be evenly moved outwards to realize the discharging of the materials.

[0045] The circuits and controls involved in the present utility model are all prior arts and will not be elaborated here.

[0046] The above are only the embodiments of the present utility model, and do not limit the patent scope of the present utility model. Any equivalent structure or equivalent process transformation made by using the specification and drawings of the present utility model, or directly or indirectly applied in other related technical fields, shall be equally included in the patent protection scope of the present utility model.

Claims

1. A rotary furnace body for a kiln electric furnace, comprising: A bottom plate (1), a movably connected support plate (5) is provided on the top of the bottom plate (1), a movably connected rotary boiler body (2) is provided on the top of the support plate (5) and the bottom plate (1), a heat-insulating layer (21) is provided on the outside of the rotary boiler body (2), a coil (22) is provided on the outside of the heat-insulating layer (21), and a loading assembly (3) is provided on a side of the rotary boiler body (2) close to the support plate (5); The feeding assembly (3) is characterized in that the feeding cylinder (31) comprises a feeding cylinder (31), the end of which abuts against and is rotatably connected to the inner wall of one end of the rotary boiler body (2), the feeding cylinder (31) is mounted on a support plate (5), a feeding hopper (312) is provided above the inside of the feeding cylinder (31), a rotatably connected screw conveying paddle (311) is inserted into the inside of the feeding cylinder (31), and the screw conveying paddle (311) extends away from the axial end of the rotary boiler body (2) to the outside of the feeding cylinder (31); A rotatably connected linkage rod (4) is inserted into the interior of the rotary boiler body (2), and a circularly distributed scraper (41) is provided outside the linkage rod (4). One end of the linkage rod (4) close to the support plate (5) extends to the outside of the rotary boiler body (2), and the outer wall of the scraper (41) abuts against and is slidably connected to the inner wall of the rotary boiler body (2).

2. The rotary furnace body for a kiln electric furnace according to claim 1, characterized in that: A cylinder (51) is installed between one side of the bottom of the support plate (5) and the bottom plate (1) via a rotating frame, and a telescopic rod (52) is installed between the other side of the bottom of the support plate (5) and the bottom plate (1) via a rotating frame. A fixed support bar (53) is provided at the top of the support plate (5), and the inner wall of the fixed support bar (53) is rotatably connected to the outer wall of the rotary boiler body (2).

3. The rotary furnace body for a kiln electric furnace according to claim 2, characterized in that: A support frame (6) is provided on the side of the top of the bottom plate (1) away from the support plate (5), and a rotatably connected movable support bar (61) is provided on the top of the support frame (6), the inner wall of the movable support bar (61) is rotatably connected to the outer wall of the rotary boiler body (2), and the outer wall of the movable support bar (61) is connected to the end of the linkage rod (4) via an adapter frame.

4. The rotary furnace body for a kiln electric furnace according to claim 1, characterized in that: A driving motor (7) is provided on the top of the support plate (5), and a driving shaft (71) is provided at the output end of the driving motor (7). The end of the driving shaft (71) is rotatably connected to the outer wall of the fixed support bar (53), and the outer wall of the driving shaft (71) is transmission-connected to the rotary boiler body (2) via a driving chain (72).

5. The rotary furnace body for a kiln electric furnace according to claim 1, characterized in that: A fixing frame (32) is mounted on the top of the support plate (5), a rotatably connected rotating rod (321) is inserted into the interior of the fixing frame (32), sliding sheets (322) are sleeved on both sides of the outer wall of the rotating rod (321) via thread structures with opposite thread directions, the inner wall of the sliding sheet (322) is slidably connected to the outer wall of the support rod in the fixing frame (32), the outer wall of the sliding sheet (322) is provided with a rotatably connected protruding rod (323), and the outer wall of the protruding rod (323) is provided with an extrusion wheel (324).

6. The rotary furnace body for a kiln electric furnace according to claim 5, characterized in that: A belt (34) is provided on the outside of the extrusion wheel (324), and two symmetrically distributed pulleys (33) are provided on the inner wall of the belt (34), and the two pulleys (33) are respectively arranged on the end rods of the drive shaft (71) and the screw conveying paddle (311) located on the outside.

7. The rotary furnace body for a kiln electric furnace according to claim 1, characterized in that: A support sheet (44) is provided on the top of the support plate (5), a rotating shaft (441) is provided on the support sheet (44), a transmission chain (45) is provided between the rotating shaft (441) and the driving shaft (71), a driving gear (43) is provided on the outer wall of the rotating shaft (441), a meshing driven gear (42) is provided outside the driving gear (43), and the driven gear (42) is arranged on one end of the linkage rod (4) located outside the rotary boiler body (2).