Hollow electrode shell device of submerged arc furnace
By designing a hollow electrode shell device for mineral heat furnace with support components, the resource and cost waste caused by local damage to the traditional electrode shell in high temperature environment is solved, and the rapid disassembly and replacement of the electrode shell is achieved, which improves production efficiency and maintenance convenience.
Patent Information
- Application Number
- CN202421948758.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-13
- Publication Date
- 2025-06-10
- Estimated Expiration
- 2034-08-13
AI Technical Summary
Traditional mineral furnace electrode shells are prone to local damage or severe wear under high temperature, strong current and complex chemical reaction environments, resulting in the need to replace the entire electrode shell, resulting in wasting resources and costs.
A hollow electrode shell device of the mineral heat furnace is designed. By providing support components on the outer wall of the electrode shell, including a positioning ring, a positioning plate, a limiting rod and a guide plate, the local limiting and rapid disassembly of the electrode shell are realized, allowing the damaged electrode shell to be replaced separately.
The device improves the maintenance convenience of the electrode shell, reduces resource and cost consumption, shortens maintenance time, improves production efficiency, and simplifies the installation and disassembly of the electrode shell.
Smart Images

Figure CN222964430U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of submerged arc furnace processing and production, in particular to a submerged arc furnace hollow electrode shell device. Background Art
[0002] As an important industrial smelting equipment, the submerged arc furnace has been widely used in industries such as ferroalloy and calcium carbide. In the production operation of the submerged arc furnace, the electrode and the electrode shell, as the core components of the submerged arc furnace, their performance and working conditions directly affect the production efficiency, energy consumption and product quality of the submerged arc furnace. The traditional submerged arc furnace electrode shell is usually of an integral structure and works in a long-term high-temperature, strong-current and complex chemical reaction environment.
[0003] However, in the actual production process, due to the harsh internal environment of the submerged arc furnace, the electrode shell will inevitably have local damage or severe wear. For the traditional integral electrode shell, once there is a local problem, the entire electrode shell needs to be replaced, which will cause waste of resources and costs. Therefore, a submerged arc furnace hollow electrode shell device is proposed to solve the above problems. Summary of the Utility Model
[0004] In order to make up for the above deficiencies, the utility model provides a submerged arc furnace hollow electrode shell device, aiming to improve the problem of "when there is local damage to the electrode shell, the whole electrode shell needs to be replaced, resulting in waste of resources and costs" in the existing technology.
[0005] In order to achieve the above purpose, a submerged arc furnace hollow electrode shell device of the utility model includes an electrode shell. A support assembly is arranged on the outer wall of the electrode shell. The support assembly includes positioning rings and there are two groups of them. The two groups of positioning rings are symmetrically arranged. A positioning groove is formed in the inner wall of the positioning ring. A positioning plate is fixedly connected to the outer wall of the electrode shell. The positioning plate is inserted into the inner wall of the positioning groove. A limiting groove is formed on the right side of the positioning plate. A guiding plate is rotatably connected to the top of the positioning ring.
[0006] As a further description of the above technical solution:
[0007] A connection assembly is arranged on the right side of the positioning ring. The connection assembly includes a first connection block and a second connection block. The first connection block is fixedly connected to the right side of the positioning ring. The second connection block is fixedly connected to the left side of the other group of positioning rings. A connection groove is formed on the front surface of the first connection block.
[0008] As a further description of the above technical solution:
[0009] A limiting rod is fixedly connected to the inner wall of the guiding plate. The limiting rod is inserted into the inner wall of the limiting groove.
[0010] As a further description of the above technical solution:
[0011] There are multiple groups of the positioning grooves, electrode cases, positioning plates, limiting grooves, and limiting rods, and the multiple groups of the positioning grooves, electrode cases, positioning plates, limiting grooves, and limiting rods are evenly arranged on the inner wall of the positioning ring. A convex block is fixedly connected to the front surface of the positioning plate, and both the positioning ring and the guiding plate are arc-shaped.
[0012] As a further description of the above technical solution:
[0013] A second circular groove is opened on the inner wall of the bottom end of the connecting groove, and a round rod penetrates through and is slidably connected above the connecting groove at the top end of the first connecting block.
[0014] As a further description of the above technical solution:
[0015] A connecting plate is rotatably connected to the front surface of the second connecting block, and the connecting plate slides on the inner wall of the connecting groove.
[0016] As a further description of the above technical solution:
[0017] A first circular groove is opened at the top end of the connecting plate, the round rod penetrates through and slides on the inner wall of the first circular groove, and the round rod penetrates through the first circular groove and slides on the inner wall of the second circular groove.
[0018] As a further description of the above technical solution:
[0019] A dial block is fixedly connected to the left side of the connecting plate. There are two groups of the first connecting block and the second connecting block, and the two groups of the first connecting block and the second connecting block are symmetrically arranged at the rear ends of the two groups of positioning rings with the central line of the positioning ring as the axis of symmetry.
[0020] The utility model has the following beneficial effects:
[0021] 1. In the utility model, by arranging the positioning plate, positioning groove, and limiting rod, when a part of the electrode case is damaged, the limiting rod can be driven to slide out of the limiting groove by rotating the guiding plate. At this time, the limitation on the electrode case can be released, and thus the damaged electrode case can be directly moved upward for replacement, which improves the operation convenience. At the same time, there is no need for overall disassembly and recombination, reducing the consumption of resources and costs, shortening the maintenance time, and improving the production efficiency.
[0022] 2. In the utility model, after the first connecting block contacts the second connecting block, multiple groups of electrode cases are supported and limited. At this time, by rotating the connecting plate to slide into the connecting groove and matching the round rod to slide into the first circular groove and the second circular groove, the two groups of positioning rings can be quickly installed, improving the installation and disassembly convenience, and thus improving the working efficiency. Description of the Drawings
[0023] Figure 1This is a schematic three-dimensional structure diagram of the overall device in the present utility model.
[0024] Figure 2 This is a schematic exploded three-dimensional structure diagram of the electrode shell in the present utility model.
[0025] Figure 3 This is a schematic exploded three-dimensional structure diagram of the first connecting block and the second connecting block in the present utility model.
[0026] Figure 4 This is a schematic exploded three-dimensional structure diagram of the guide plate, the positioning ring, the first connecting block and the second connecting block in the present utility model.
[0027] Legend: 1. Electrode shell; 2. Positioning ring; 3. First connecting block; 21. Positioning plate; 22. Guide plate; 23. Limiting rod; 24. Limiting groove; 25. Positioning groove; 31. Connecting plate; 32. Round rod; 33. Second connecting block; 34. Connecting groove; 35. First round groove; 36. Second round groove. Detailed implementation manners
[0028] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0029] Refer to Figure 1 、 Figure 2 and Figure 3 A kind of embodiment provided by the present utility model: A submerged arc furnace hollow electrode shell device, including the electrode shell 1 which is the metal shell in the submerged arc furnace for accommodating and supporting electrode paste. A support assembly is arranged on the outer wall of the electrode shell 1. The support assembly includes a support positioning plate 21 and two groups of positioning rings 2 of the electrode shell 1. The two groups of positioning rings 2 are symmetrically arranged. A positioning groove 25 for the sliding installation of the positioning plate 21 is opened on the inner wall of the positioning ring 2. A positioning plate 21 for supporting the electrode shell 1 is fixedly connected to the outer wall of the electrode shell 1. The positioning plate 21 is inserted into the inner wall of the positioning groove 25. A limiting groove 24 for cooperating with the limiting rod 23 to limit the positioning plate 21 is opened on the right side of the positioning plate 21. A guide plate 22 for driving the limiting rod 23 to move is rotatably connected to the top of the positioning ring 2.
[0030] Refer to Figure 2 、 Figure 3 and Figure 4, a connecting component is arranged on the right side of the positioning ring 2. The connecting component includes a first connecting block 3 and a second connecting block 33. The cooperation between the first connecting block 3 and the second connecting block 33 can connect two groups of positioning rings 2, so that after multiple groups of electrode shells 1 are connected, they can be used to easily hold and support electrode paste. The first connecting block 3 is fixedly connected to the right side of the positioning ring 2, and the second connecting block 33 is fixedly connected to the left side of another group of positioning rings 2. A connecting groove 34 is formed on the front surface of the first connecting block 3, which is convenient for the connecting plate 31 to slide in and cooperate with the round rod 32 to slide into the first round groove 35 to limit the connecting plate 31, so that the first connecting block 3 and the second connecting block 33 can be connected.
[0031] Refer to Figure 1 , Figure 2 and Figure 4 , a plurality of limiting rods 23 are fixedly connected to the inner wall of the guide plate 22 corresponding to the limiting rods 23 of the plurality of positioning plates 21 and the electrode shell 1. The limiting rods 23 are inserted into the inner wall of the limiting groove 24. There are multiple groups of positioning grooves 25, electrode shells 1, positioning plates 21, limiting grooves 24, and limiting rods 23, and the multiple groups of positioning grooves 25, electrode shells 1, positioning plates 21, limiting grooves 24, and limiting rods 23 are evenly arranged on the inner wall of the positioning ring 2. After multiple groups of electrode shells 1 are installed, they form a circular ring shape, so that they can be used to hold and support electrode paste in a submerged arc furnace. The multiple groups of positioning grooves 25, positioning plates 21, limiting rods 23, and limiting grooves 24 are arranged in one-to-one correspondence. A convex block is fixedly connected to the front surface of the positioning plate 21, which can support the top of the positioning ring 2 to support the positioning plate 21. Both the positioning ring 2 and the guide plate 22 are arc-shaped. After two groups of arc-shaped positioning rings 2 are connected, they can form a circular ring shape, so that they can be used to hold and support electrode paste.
[0032] Refer to Figure 2 , Figure 3 and Figure 4 , a second round groove 36 is formed on the bottom inner wall of the connecting groove 34. The round rod 32 passes through the first round groove 35 and then slides into the second round groove 36, so that the connecting plate 31 can be limited, and the first connecting block 3 and the second connecting block 33 can be connected and installed with limited position. A round rod 32 that can pass through the first round groove 35 and slide into the second round groove 36 to limit the connecting plate 31 penetrates and is slidably connected above the connecting groove 34 at the top of the first connecting block 3. A connecting plate 31 that can slide into the connecting groove 34 and cooperate with the round rod 32 to pass through the first round groove 35 and slide into the second round groove 36 to connect and install the first connecting block 3 and the second connecting block 33 is rotatably connected to the front surface of the second connecting block 33. The connecting plate 31 slides on the inner wall of the connecting groove 34.
[0033] Refer to Figure 1 , Figure 3 and Figure 4The top of the connecting plate 31 is provided with a circular groove 35 that cooperates with the round rod 32 and the connecting block 3 to limit the connecting plate 31. The round rod 32 penetrates and slides on the inner wall of the circular groove 35. The round rod 32 penetrates the circular groove 35 and slides on the inner wall of the circular groove 2 36. The left side of the connecting plate 31 is fixedly connected with a dial block that can be moved to drive the connecting plate 31 to rotate. There are two groups of connecting blocks 1 3 and 2 33. The two groups of connecting blocks 1 3 and 2 33 are symmetrically arranged at the rear ends of the two groups of positioning rings 2 with the center line of the positioning ring 2 as the symmetry axis. The two groups of positioning rings 2 can be connected to form a circular ring shape through the two groups of connecting blocks 1 3 and 2 33 in cooperation with the two groups of round rods 32 and the connecting plate 31, so that they can be used to accommodate and support electrode paste.
[0034] Working principle: When in use, the initial installation and positioning is achieved by inserting the positioning plate 21 fixedly connected to the outer wall of the electrode shell 1 into the positioning groove 25 opened on the inner wall of the positioning ring 2. After the positioning plate 21 is inserted into the positioning groove 25, after multiple groups of electrode shells 1 are installed, the guide plate 22 is rotated so that the limiting rod 23 fixedly connected to the inner wall is inserted into the limiting groove 24 opened on the right side of the positioning plate 21. Multiple groups of positioning grooves 25, electrode shells 1, positioning plates 21, limiting grooves 24 and limiting rods 23 cooperate with each other to quickly limit and fix multiple groups of electrode shells 1.
[0035] When multiple groups of electrode shells 1 need to be connected, the connecting block 1 3 is brought into contact with the connecting block 2 33, and the round rod 32 is moved upward to slide out of the connecting groove 34. The block is moved to drive the connecting block 2 33 to rotate, and the connecting plate 31 connected to the front surface of the connecting block 2 33 is driven to slide into the connecting groove 34 opened on the front surface of the connecting block 1 3. At this time, the round groove 1 35 is aligned with the round rod 32. At this time, the round rod 32 is moved downward so that the round rod 32 passes through the round groove 1 35 and continues to slide into the round groove 2 36 opened on the inner wall of the bottom end of the connecting groove 34. The connecting plate 31 is limited to realize the connection between the connecting block 1 3 and the connecting block 2 33. The two groups of connecting blocks 1 3 and the connecting block 2 33 cooperate with the two groups of round rods 32 and the connecting plate 31 to connect the two groups of positioning rings 2 to form a circular ring shape, which plays a better supporting and connecting role for the multiple groups of electrode shells 1. After the multiple groups of electrode shells 1 are installed, a circular ring shape is formed to accommodate and support the electrode paste. At this time, the electrode paste can be filled in the circular ring-shaped electrode shell 1, and the circular ring-shaped electrode shell 1 can stably accommodate and support the electrode paste in the electric arc furnace.
[0036] When a local damage occurs to the electrode housing 1, the rotation guide plate 22 drives the limit rod 23 to slide out of the limit groove 24, releasing the limit on the electrode housing 1. At this time, the damaged electrode housing 1 can be removed upward for replacement, improving the operation convenience. Meanwhile, there is no need for overall disassembly and recombination, reducing the consumption of resources and costs, shortening the maintenance time, and improving the production efficiency. When it is necessary to disassemble and separate the positioning ring 2, the round rod 32 is slid out of the second round groove 36 and the first round groove 35, and the connecting plate 31 is slid out of the connecting groove 34, then the separation of the positioning ring 2 can be realized. The operation is convenient, improving the disassembly and assembly efficiency and the processing efficiency.
[0037] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements on some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
Claims
1. A hollow electrode shell device for a submerged arc furnace, comprising an electrode shell (1), characterized in that: The outer wall of the electrode shell (1) is provided with a support assembly, the support assembly comprises two groups of positioning rings (2), the two groups of positioning rings (2) are symmetrically arranged, the inner wall of the positioning ring (2) is provided with a positioning groove (25), the outer wall of the electrode shell (1) is fixedly connected with a positioning plate (21), the positioning plate (21) is plugged into the inner wall of the positioning groove (25), the right side of the positioning plate (21) is provided with a limiting groove (24), and the top end of the positioning ring (2) is rotatably connected with a guide plate (22).
2. The hollow electrode shell device of a submerged arc furnace according to claim 1, characterized in that: A connecting assembly is provided on the right side of the positioning ring (2), the connecting assembly comprising a connecting block 1 (3) and a connecting block 2 (33), the connecting block 1 (3) being fixedly connected to the right side of the positioning ring (2), the connecting block 2 (33) being fixedly connected to the left side of another group of positioning rings (2), and a connecting groove (34) being provided on the front surface of the connecting block 1 (3).
3. The hollow electrode shell device of a submerged arc furnace according to claim 1, characterized in that: The inner wall of the guide plate (22) is fixedly connected to a limiting rod (23), and the limiting rod (23) is inserted into the inner wall of the limiting groove (24).
4. The hollow electrode shell device for a submerged arc furnace according to claim 3, characterized in that: The positioning groove (25), the electrode shell (1), the positioning plate (21), the limiting groove (24), and the limiting rod (23) are provided in a plurality of groups, and the plurality of groups of the positioning groove (25), the electrode shell (1), the positioning plate (21), the limiting groove (24), and the limiting rod (23) are evenly arranged on the inner wall of the positioning ring (2), a protrusion is fixedly connected to the front surface of the positioning plate (21), and the positioning ring (2) and the guide plate (22) are both arranged in an arc shape.
5. The hollow electrode shell device for a submerged arc furnace according to claim 2, characterized in that: A second circular groove (36) is provided on the inner wall of the bottom end of the connecting groove (34), and a round rod (32) is penetrated and slidably connected to the top of the connecting block (3) near the top of the connecting groove (34).
6. The hollow electrode shell device for a submerged arc furnace according to claim 5, characterized in that: The front surface of the second connecting block (33) is rotatably connected to a connecting plate (31), and the connecting plate (31) slides on the inner wall of the connecting groove (34).
7. The hollow electrode shell device for a submerged arc furnace according to claim 6, characterized in that: A circular groove 1 (35) is formed at the top of the connecting plate (31), the circular rod (32) penetrates through and slides on the inner wall of the circular groove 1 (35), and the circular rod (32) penetrates through the circular groove 1 (35) and slides on the inner wall of the circular groove 2 (36).
8. The hollow electrode shell device for a submerged arc furnace according to claim 6, characterized in that: A shift block is fixedly connected to the left side of the connecting plate (31), and two groups of connecting blocks 1 (3) and 2 (33) are provided. The two groups of connecting blocks 1 (3) and 2 (33) are symmetrically arranged at the rear ends of the two groups of positioning rings (2) with the center line of the positioning ring (2) as the symmetry axis.