Hot galvanizing waste heat recovery structure
By using a spiral disc-shaped heat conducting pipe and rotary agitating heat absorbing oil in the hot-dip galvanized waste heat recovery structure, the problem of low heat exchange efficiency in the prior art is solved, and more efficient heat energy utilization and more economical equipment design are achieved.
Patent Information
- Application Number
- CN202421837694.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-31
- Publication Date
- 2025-06-10
- Estimated Expiration
- 2034-07-31
AI Technical Summary
The existing hot-dip galvanized waste heat recovery structure uses linear or simple structure heat conduction pipes, which has low heat exchange efficiency and is difficult to fully utilize the heat energy.
A hot-dip galvanized waste heat recovery structure including a spiral disc-shaped heat conducting tube is designed to absorb heat oil by rotating agitation, and a heat insulation sleeve and insulation layer are provided on the outer periphery of the accommodating tank to improve heat exchange efficiency and equipment safety.
It improves the heat exchange efficiency between hot-dip galvanized waste gas and heat-absorbing oil, optimizes the heat exchange process, reduces the equipment space and maintenance costs, and has significant environmental benefits.
Smart Images

Figure CN222964470U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a waste heat recovery structure for hot dip galvanizing. Background Art
[0002] Hot dip galvanizing is a common anti-corrosion treatment method, but a large amount of waste heat is generated during this process. Effectively recovering these waste heat resources is crucial for environmental protection and energy utilization.
[0003] In traditional hot dip galvanizing processes, a large amount of thermal energy is discharged into the atmosphere in the form of waste gas, which not only causes energy waste but also has a certain impact on the environment. To solve this problem, some waste heat recovery technologies have been developed, but these technologies often have problems such as low recovery efficiency, complex equipment, and high costs.
[0004] In the prior art, most waste heat recovery structures use straight or simple-structured heat conduction tubes, which usually do not have efficient heat exchange capabilities and are difficult to fully utilize thermal energy in practical applications. Therefore, a waste heat recovery structure for hot dip galvanizing is proposed. Summary of the Utility Model
[0005] The purpose of the utility model is to provide a waste heat recovery structure for hot dip galvanizing to solve the problem that in the prior art, most waste heat recovery structures use straight or simple-structured heat conduction tubes, which usually do not have efficient heat exchange capabilities and are difficult to fully utilize thermal energy in practical applications.
[0006] To solve the above technical problems, the utility model provides the following technical solution: A waste heat recovery structure for hot dip galvanizing, including a containing tank for containing heat-absorbing oil liquid, an air inlet and an air outlet for introducing and discharging hot dip galvanizing waste gas are respectively opened on both sides of the containing tank, and a waste heat recovery component is arranged between the air inlet and the air outlet.
[0007] A rotating component for agitating the heat-absorbing oil liquid is arranged directly below the containing tank and located at the waste heat recovery component.
[0008] Preferably, the waste heat recovery component includes a heat conduction tube, the heat conduction tube is arranged in a spiral disk shape, and the shape of the heat conduction tube is frustum-shaped.
[0009] Preferably, the input end and the output end of the heat conduction tube are respectively connected to the air inlet and the air outlet, so that the hot dip galvanizing waste gas is introduced into the heat conduction tube through the air inlet to exchange heat with the heat-absorbing oil liquid in the containing tank.
[0010] Preferably, a heat insulation sleeve tank is arranged on the outer periphery of the containing tank, and a heat insulation layer is arranged between the heat insulation sleeve tank and the containing tank.
[0011] Preferably, the heat insulation layer is filled with a heat insulation material, and the heat insulation material is heat insulation cotton.
[0012] Preferably, a thermometer for displaying the temperature of the heat-absorbing oil liquid in the receiving tank is provided on the outer periphery of the receiving tank.
[0013] Preferably, the rotating member includes a motor disposed at the lower part of the heat insulation sleeve tank, an output end of the motor is provided with mixing blades, and the mixing blades are located inside the receiving tank.
[0014] Preferably, a channel for introducing the heat-absorbing oil liquid is provided on one side of the receiving tank, and the channel extends to the outer periphery of the heat insulation sleeve tank.
[0015] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0016] By providing the spiral disk-shaped heat conduction tube, the present utility model increases the heat exchange area between the hot-dip galvanizing waste gas and the heat-absorbing oil liquid, thereby improving the heat exchange efficiency. The frustum shape design helps to more evenly distribute heat and optimize the heat exchange process.
[0017] Compared with the traditional straight-line or simple-structured heat conduction tubes, the spiral disk-shaped heat conduction tube of the present utility model provides a more compact space layout, reduces the space occupied by the equipment, and simplifies the structure at the same time.
[0018] Due to the optimization and simplification of the structure, the manufacturing and maintenance costs are reduced, making the waste heat recovery structure more economical and practical.
[0019] By providing a heat insulation sleeve tank and a heat insulation layer on the outer periphery of the receiving tank and filling the heat insulation material heat insulation cotton inside, the loss of heat during the transfer process is effectively reduced.
[0020] The designed thermometer can display the temperature of the heat-absorbing oil liquid in the receiving tank in real time, enabling the operator to accurately control the temperature of the heat-absorbing oil liquid for subsequent utilization of the heat energy of the heat-absorbing oil liquid.
[0021] The setting of the rotating member, including the motor and the mixing blades, can stir the heat-absorbing oil liquid, enhance the transfer and distribution of heat energy, and further improve the utilization rate of heat energy.
[0022] Through heat insulation measures and temperature monitoring, the waste heat recovery structure of the present utility model can adapt to different working environments and ensure stable operation under various conditions.
[0023] The design takes into account operation safety. For example, the operator is protected from high temperatures by the heat insulation sleeve tank and the heat insulation layer, and at the same time, temperature monitoring can prevent safety problems such as overheating.
[0024] The simplified structure design and easily accessible components make the maintenance of the equipment more convenient, reducing the maintenance time and cost.
[0025] By recovering the waste heat in the hot-dip galvanizing process, the waste of energy is reduced, and at the same time, the impact of waste gas emissions on the environment is reduced, which has significant environmental benefits. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the present utility model;
[0027] Figure 2 It is a schematic sectional structure diagram of an embodiment of the present utility model;
[0028] Figure 3 It is a schematic top view structure diagram of an embodiment of the present utility model.
[0029] In the figure: 100, receiving tank; 101, air inlet; 102, air outlet; 103, channel; 200, waste heat recovery member; 201, heat conduction tube; 300, rotating member; 301, motor; 302, mixing blade; 400, heat insulation sleeve tank; 500, heat insulation layer; 501, heat insulation cotton; 600, thermometer. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0030] In order to facilitate the solution of the problem in the prior art that most waste heat recovery structures use straight or simple-structured heat conduction tubes, usually do not have high-efficient heat exchange capabilities, and it is difficult to fully utilize heat energy in practical applications, the embodiment of the present utility model provides a hot-dip galvanizing waste heat recovery structure. The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0031] Please refer to Figures 1-3 , the present utility model provides a hot-dip galvanizing waste heat recovery structure, including a receiving tank 100 for containing heat-absorbing oil liquid. An air inlet 101 and an air outlet 102 for introducing and discharging hot-dip galvanizing waste gas are respectively opened on both sides of the receiving tank 100. A waste heat recovery member 200 is arranged between the air inlet 101 and the air outlet 102. The waste heat recovery member 200 includes a heat conduction tube 201. The heat conduction tube 201 is arranged in a spiral disk shape, and the shape of the heat conduction tube 201 is frustum-shaped. The input end and the output end of the heat conduction tube 201 are respectively connected to the air inlet 101 and the air outlet 102, so that the hot-dip galvanizing waste gas is introduced into the heat conduction tube 201 through the air inlet 101 to exchange heat with the heat-absorbing oil liquid in the receiving tank 100.
[0032] The accommodating tank 100 is provided with a rotating member 300 for agitating the heat-absorbing oil liquid directly below the waste heat recovery member 200. The rotating member 300 includes a motor 301 disposed at the lower part of the heat-insulating sleeve tank 400, and a mixing blade 302 is provided at the output end of the motor 301, and the mixing blade 302 is located inside the accommodating tank 100.
[0033] A heat-insulating sleeve tank 400 is disposed on the outer periphery of the accommodating tank 100, and a heat-insulating layer 500 is provided between the heat-insulating sleeve tank 400 and the accommodating tank 100. The heat-insulating layer 500 is filled with a heat-insulating material, and the heat-insulating material is heat-insulating cotton 501. A thermometer 600 for displaying the temperature of the heat-absorbing oil liquid in the accommodating tank 100 is disposed on the outer periphery of the accommodating tank 100.
[0034] A channel 103 for introducing the heat-absorbing oil liquid is provided on one side of the accommodating tank 100, and the channel 103 extends to the outer periphery of the heat-insulating sleeve tank 400.
[0035] The working principle of a waste heat recovery structure provided by the present utility model is as follows: By providing the spiral disk-shaped heat-conducting tube 201, the heat exchange area between the hot-dip galvanizing waste gas and the heat-absorbing oil liquid is increased, thereby improving the heat exchange efficiency. The frustum-shaped design helps to more evenly distribute heat and optimize the heat exchange process.
[0036] Compared with the traditional straight-line or simple-structured heat-conducting tube 201, the spiral disk-shaped heat-conducting tube 201 of the present utility model provides a more compact space layout, reduces the space occupied by the equipment, and simplifies the structure at the same time.
[0037] Due to the optimization and simplification of the structure, the manufacturing and maintenance costs are reduced, making the waste heat recovery structure more economical and practical.
[0038] By providing the heat-insulating sleeve tank 400 and the heat-insulating layer 500 on the outer periphery of the accommodating tank 100 and filling the heat-insulating material heat-insulating cotton 501 inside, the loss of heat during the transfer process is effectively reduced.
[0039] The designed thermometer 600 can display the temperature of the heat-absorbing oil liquid in the accommodating tank 100 in real time, enabling the operator to accurately control the temperature of the heat-absorbing oil liquid for subsequent utilization of the heat energy of the heat-absorbing oil liquid.
[0040] The setting of the rotating member 300, including the motor 301 and the mixing blade 302, can agitate the heat-absorbing oil liquid, enhance the transfer and distribution of heat energy, and further improve the utilization rate of heat energy.
[0041] Through heat-insulating measures and temperature monitoring, the waste heat recovery structure of the present utility model can adapt to different working environments and ensure stable operation under various conditions.
[0042] Operation safety is considered in the design. For example, the operator is protected from high temperatures by the heat-insulating jacket tank 400 and the heat-insulating layer 500. At the same time, temperature monitoring can prevent safety problems such as overheating.
[0043] The simplified structural design and easily accessible components make the maintenance of the equipment more convenient, reducing the maintenance time and cost.
[0044] By recycling the waste heat in the hot-dip galvanizing process, the waste of energy is reduced. At the same time, the impact of exhaust gas emissions on the environment is reduced, with significant environmental benefits.
[0045] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A hot dip galvanizing waste heat recovery structure, characterized in that: The invention comprises a container (100) for containing heat-absorbing oil, wherein an air inlet (101) and an air outlet (102) for introducing and exporting hot-dip galvanizing waste gas are respectively provided on two sides of the container (100), and a waste heat recovery component (200) is provided between the air inlet (101) and the air outlet (102). The containing tank (100) is located directly below the waste heat recovery component (200) and is provided with a rotating component (300) for stirring the heat-absorbing oil.
2. A hot dip galvanizing waste heat recovery structure according to claim 1, characterized in that: The waste heat recovery component (200) comprises a heat conduction pipe (201), the heat conduction pipe (201) is arranged in a spiral disk shape, and the shape of the heat conduction pipe (201) is a truncated cone.
3. A hot dip galvanizing waste heat recovery structure according to claim 2, characterized in that: The input end and the output end of the heat conducting pipe (201) are respectively connected to the air inlet (101) and the air outlet (102), so that the hot-dip galvanizing waste gas is introduced into the heat conducting pipe (201) through the air inlet (101) to perform heat exchange with the heat absorbing oil in the containing tank (100).
4. A hot dip galvanizing waste heat recovery structure according to claim 1, characterized in that: A heat-insulating jacket tank (400) is provided on the outer periphery of the containing tank (100), and a heat-insulating layer (500) is provided between the heat-insulating jacket tank (400) and the containing tank (100).
5. A hot dip galvanizing waste heat recovery structure according to claim 4, characterized in that: The heat insulation layer (500) is filled with heat insulation material, and the heat insulation material is heat insulation cotton (501).
6. A hot dip galvanizing waste heat recovery structure according to claim 1, characterized in that: A temperature gauge (600) for displaying the temperature of the heat-absorbing oil in the containing tank (100) is arranged on the outer periphery of the containing tank (100).
7. A hot dip galvanizing waste heat recovery structure according to claim 1, characterized in that: The rotating member (300) comprises a motor (301) arranged at the lower part of the heat-insulating jacket tank (400), a mixing blade (302) being arranged at the output end of the motor (301), and the mixing blade (302) being located inside the containing tank (100).
8. The hot dip galvanizing waste heat recovery structure according to claim 1, characterized in that: A channel (103) for the entry and exit of heat-absorbing oil is provided on one side of the containing tank (100), and the channel (103) extends to the periphery of the heat-insulating jacket tank (400).