Double-T plate installation deformation monitoring instrument

By designing the dual T-plate installation deformation monitoring instruments, using sensors and cameras for real-time monitoring and automatic detection, the problem of construction workers observing labor intensity and quality hidden dangers is solved, and efficient and timely quality control is achieved.

CN222964631UActive Publication Date: 2025-06-10THE FOURTH OF CHINA CONSTR SEVENTH ENG
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Patent Information

Application Number
CN202421152027.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-24
Publication Date
2025-06-10
Estimated Expiration
2034-05-24

AI Technical Summary

Technical Problem

During the installation of double T-plate, special personnel need to be frequently sent to observe whether the formwork steel bars, reserved holes, embedded parts, inserts, etc. are displaced, deformation or blocked, resulting in increased labor intensity of construction workers and may bring about later quality hazards.

Method used

A dual T-plate installation deformation monitoring instrument is designed, including cross beams, dual T-plate, strain sensors, crack width sensors, cameras and driving mechanisms, to monitor the stress and crack width changes of the structure in real time, and automatically alert and move the cameras when deformation is detected.

Benefits of technology

Real-time monitoring and deformation detection of dual T-boards are realized, which reduces the labor intensity of staff, promptly detects and deals with potential quality hazards, and improves construction efficiency and quality.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222964631U_ABST
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Abstract

The utility model provides a double-T plate installation deformation monitoring instrument, which comprises two cross beams which are spaced front and back and extend along the left-right direction, a plurality of double-T plates which are arranged at intervals left and right and extend along the front-back direction are arranged above the cross beams, and strain sensors and crack width sensors are arranged on the double-T plates; a moving plate extending in the front-back direction is arranged between the two cross beams, first driving mechanisms capable of driving the moving plate to move left and right are arranged on the opposite sides of the two cross beams correspondingly, and the first driving mechanisms are used for driving the moving plate to move left and right; a camera is arranged in the moving plate, a second driving mechanism capable of driving the camera to move front and back is arranged in the moving plate, and the second driving mechanism is used for driving the camera to move front and back; and through the arrangement of a strain sensor and a crack width sensor, the stress and crack width change of the structure can be monitored in real time, and potential quality hazards caused by the double-T plate in the later period are avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of building monitoring, in particular to a double-T plate installation deformation monitoring instrument. Background Technique

[0002] The double-T plate is a relatively large precast reinforced concrete member, mainly composed of high-performance concrete, high-strength steel wires, steel bars, etc. With the development of building technology, building roofs are increasingly inclined to use large-span prestressed double-T plates.

[0003] However, during the installation process, it is necessary to often send special personnel to observe whether there are displacement deformations or blockages in the formwork steel bars, reserved holes, embedded parts, inserted steel bars, etc., which increases the labor intensity of construction workers. Moreover, during the use process, if the double-T plate is deformed, it will bring potential quality hazards in the later stage. Content of the Utility Model

[0004] The purpose of the utility model is to provide a double-T plate installation deformation monitoring instrument, aiming to solve the problem in the prior art that during the installation process, it is necessary to often send special personnel to observe whether there are displacement deformations or blockages in the formwork steel bars, reserved holes, embedded parts, inserted steel bars, etc., which increases the labor intensity of construction workers.

[0005] To achieve the above purpose, the utility model adopts the following technical scheme: the double-T plate installation deformation monitoring instrument includes two cross beams that are spaced front and back and extend in the left-right direction. Above the cross beams, there are multiple double-T plates that are spaced left and right and extend in the front-back direction. Strain sensors and crack width sensors are arranged on the double-T plates;

[0006] A moving plate extending in the front-back direction is arranged between the two cross beams. On the opposite sides of the two cross beams, there are respectively first driving mechanisms capable of driving the moving plate to move left and right. The first driving mechanism is used to drive the moving plate to move left and right;

[0007] A camera is arranged inside the moving plate. Inside the moving plate, there is a second driving mechanism capable of driving the camera to move back and forth. The second driving mechanism is used to drive the camera to move back and forth.

[0008] Preferably, the first driving mechanism includes sprockets and a chain. There are multiple sprockets, which are spaced left and right;

[0009] The sprockets are all rotatably arranged on the cross beam. The chain is wound around the sprockets. A first driving device is fixedly arranged on the cross beam. The output shaft of the first driving device is fixedly connected to one of the sprockets. When the sprocket rotates, it is used to drive the chain to rotate.

[0010] Preferably, two connecting blocks spaced front and back are fixedly provided at the bottom of the moving plate, and one side of each connecting block is fixedly provided on the chain. When the chain rotates, it is used to drive the moving plate to move between the two cross beams.

[0011] Preferably, a sliding groove with an upward opening is formed at the top of the moving plate;

[0012] A sliding block is arranged in the sliding groove, and the sliding block is in transmission connection with a second driving mechanism, and the second driving mechanism is used to drive the sliding block to move along the sliding groove.

[0013] Preferably, the second driving mechanism includes a second driving device, a lead screw and a smooth rod, and the lead screw and the smooth rod both extend in the front-rear direction;

[0014] The second driving device is fixedly arranged on the inner side wall of the sliding groove, the output shaft of the second driving device is fixedly connected with the lead screw, the end of the lead screw far away from the second driving device is rotatably arranged on the inner side wall of the sliding groove, and the smooth rod is fixedly arranged in the sliding groove;

[0015] A through hole penetrating front and back is formed in the front side of the sliding block, and the lead screw and the smooth rod are both slidably inserted into the through hole, and the lead screw is in threaded connection with the through hole.

[0016] Preferably, a fixing groove with an upward opening is formed at the top of the sliding groove, and a telescopic device extending in the up-down direction is fixedly arranged in the fixing groove, and the end face of the movable rod of the telescopic device is fixedly connected with the camera.

[0017] Preferably, the strain sensor, the crack width sensor and the camera are all electrically connected to a controller, and the controller is electrically connected to a display screen, and the display screen is used to display the state of the double-T plate.

[0018] Preferably, an infrared receiver is arranged at the bottom of each double-T plate, and an infrared transmitter is arranged at the top of the camera;

[0019] The first driving device, the second driving device and the telescopic device are all electrically connected to the controller;

[0020] The infrared transmitter and the infrared receiver are arranged corresponding to each other up and down.

[0021] The beneficial effects are as follows: 1. Through the arrangement of the strain sensor and the crack width sensor, the stress and the change of the crack width of the structure can be monitored in real time, and the potential quality hazards brought by the double-T plate in the later stage can be avoided.

[0022] 2. When the strain sensor and the crack width sensor detect cracks or deformations, they can be transmitted to the display screen, and an alarm can be sent to the staff in time so as to take corresponding measures.

[0023] 3. Under the action of the first driving mechanism and the second driving mechanism, the camera can be moved to the alarm location, so as to perform camera inspection on the harmful double-T plates, improve the search efficiency, and reduce the labor intensity of the staff. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 is the schematic rear view structure diagram in the specific embodiment of the present invention;

[0025] Figure 2 is the schematic half-sectional structure diagram in the specific embodiment of the present invention;

[0026] Figure 3 is in the specific embodiment of the present invention Figure 2 The enlarged structure diagram of part A;

[0027] Figure 4 is the schematic structure diagram of the strain sensor distribution in the specific embodiment of the present invention;

[0028] Figure 5 is the frame flow chart in the specific embodiment of the present invention.

[0029] In the figure: 1, cross beam; 2, double-T plate; 3, first driving mechanism; 301, sprocket; 302, chain; 4, moving plate; 5, strain sensor; 6, crack width sensor; 7, camera; 8, second driving mechanism; 801, second driving device; 802, lever; 803, optical rod; 9, display screen; 10, connecting block; 11, sliding groove; 12, sliding block; 13, fixing groove; 14, telescopic device; 15, infrared receiver; 16, controller; 17, infrared transmitter. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0030] The following further describes the specific embodiments of the present invention with reference to the drawings.

[0031] As Figures 1-5 shown, a double-T plate installation deformation monitoring instrument, through the settings of the strain sensor 5 and the crack width sensor 6, enables real-time monitoring of the stress and crack width changes of the structure, avoiding potential quality hazards brought by the double-T plate 2 in the later stage. Specifically, it includes two cross beams 1 that are spaced apart front and back and extend in the left-right direction. Above the cross beams 1, there are multiple double-T plates 2 that are spaced apart left and right and extend in the front-back direction. The multiple double-T plates 2 are placed on the two cross beams 1, and then the strain sensor 5 and the crack width sensor 6 are installed at suitable positions on the double-T plates 2. The double-T plates 2 are provided with a strain sensor 5 (the strain sensor 5 is mainly used to measure the strain generated by the deformation of an object under force) and a crack width sensor 6 (the crack width sensor 6 is mainly used to automatically measure and monitor the crack width value on the surface of the structure in real time, especially during the cracking process of the crack).

[0032] The strain sensor 5, the crack width sensor 6, and the camera 7 are all electrically connected to a controller 16. The controller 16 is electrically connected to a display screen 9. The display screen 9 is used to display the state of the double-T plate 2. When the strain sensor 5 and the crack width sensor 6 detect that the double-T plate 2 is fractured or deformed, they can transmit the information to the controller 16. The controller 16 then sends an alarm to the display screen 9, enabling the user to monitor the situation of the double-T plate 2 in real time so as to make a quick response.

[0033] Under the action of the first driving mechanism 3 and the second driving mechanism 8, the camera 7 can be moved to the alarm location so as to conduct a video inspection on the hazardous double-T plate 2, improving the search efficiency and reducing the labor intensity of the staff. Specifically, an infrared receiver 15 is provided at the bottom of each double-T plate 2, and an infrared emitter 17 is provided at the top of the camera 7. When the display screen 9 shows that there is a problem with the double-T plate 2, the user can drive the camera 7 to move under the action of the first driving mechanism 3 and the second driving mechanism 8 so as to observe the double-T plate 2 for the next operation. During the movement of the camera 7, when the infrared receiver 15 receives the signal emitted by the infrared emitter 17, the camera 7 stops moving, enabling a comprehensive search for the problem location.

[0034] The first driving device, the second driving device 801, and the telescopic device 14 are all electrically connected to the controller 16.

[0035] The infrared emitter 17 and the infrared receiver 15 correspond to each other vertically.

[0036] Under the action of the first driving mechanism 3, the moving plate 4 can be driven to move along the extending direction of the cross beam 1, so as to adjust the position of the camera 7 in the left-right direction. Specifically, a moving plate 4 extending in the front-back direction is provided between the two cross beams 1. First driving mechanisms 3 capable of driving the moving plate 4 to move left and right are respectively provided on the opposite sides of the two cross beams 1. The first driving mechanism 3 is used to drive the moving plate 4 to move left and right. The first driving mechanism 3 is driven to start, so that the first driving mechanism 3 drives the moving plate 4 to move. When the moving plate 4 moves, it drives the camera 7 to move, facilitating the search for the damaged part.

[0037] The first driving mechanism 3 includes a sprocket 301 and a chain 302. There are multiple sprockets 301, which are arranged at intervals left and right;

[0038] The sprocket wheels 301 are rotatably arranged on the cross beam 1, the chain 302 is wound around the sprocket wheels 301, a first driving device (the first driving device is a first driving self-locking motor) is fixedly arranged on the cross beam 1, the output shaft of the first driving device is fixedly connected to one of the sprocket wheels 301, when the sprocket wheel 301 rotates, it is used to drive the chain 302 to rotate, the first driving device is driven to start, so that the output shaft of the first driving device drives one of the sprocket wheels 301 to rotate, because the sprocket wheel 301 and the chain 302 mesh with each other, the chain 302 can be driven to move.

[0039] Two connecting blocks 10 spaced front and rear are fixedly arranged at the bottom of the moving plate 4, one side of each connecting block 10 is fixedly arranged on the chain 302, when the chain 302 rotates, it is used to drive the moving plate 4 to move between the two cross beams 1, during the movement of the chain 302, it can drive the connecting block 10 to move, and when the connecting block 10 moves, it can drive the moving plate 4 to move.

[0040] Under the action of the second driving mechanism 8, the sliding block 12 can be driven to move, so as to adjust the position of the camera 7 in the front and rear directions. Specifically, a camera 7 is arranged in the moving plate 4, a second driving mechanism 8 capable of driving the camera 7 to move back and forth is arranged in the moving plate 4, the second driving mechanism 8 is used to drive the camera 7 to move back and forth, the second driving mechanism 8 is driven to move, so that the second driving mechanism 8 can drive the camera 7 to move back and forth, which is convenient for finding the damage condition.

[0041] A sliding groove 11 with an upward opening is formed at the top of the moving plate 4.

[0042] A sliding block 12 is arranged in the sliding groove 11, the sliding block 12 is in transmission connection with the second driving mechanism 8, and the second driving mechanism 8 is used to drive the sliding block 12 to move along the sliding groove 11.

[0043] The second driving mechanism 8 includes a second driving device 801 (the second driving device 801 is a second driving self-locking motor), a lead screw 802 and a smooth rod 803, and the lead screw 802 and the smooth rod 803 both extend along the front and rear directions.

[0044] The second driving device 801 is fixedly arranged on the inner side wall of the sliding groove 11, the output shaft of the second driving device 801 is fixedly connected to the lead screw 802, the end of the lead screw 802 away from the second driving device 801 is rotatably arranged on the inner side wall of the sliding groove 11, the smooth rod 803 is fixedly arranged in the sliding groove 11, the second driving device 801 is driven to start, so that the output shaft of the second driving device 801 drives the lead screw 802 to rotate, when the lead screw 802 rotates, it is used to drive the sliding block 12 to slide along the sliding groove 11.

[0045] A round hole penetrating through the front and rear is formed at the front side of the sliding block 12, the lead screw 802 and the smooth rod 803 are both slidably inserted into the round hole, and the lead screw 802 is in threaded connection with the round hole.

[0046] At the top of the sliding groove 11, a fixing groove 13 with an upward opening is provided. An expansion device 14 (the expansion device 14 is an electric telescopic rod) extending in the up and down direction is fixedly arranged in the fixing groove 13. The end face of the movable rod of the expansion device 14 is fixedly connected to the camera 7. When it is necessary to observe closely, the camera 7 can be extended by the expansion device 14 so as to observe the damaged parts on the double-T plate 2 more carefully.

[0047] Working principle: Before use, place multiple double-T plates 2 on the two cross beams 1, and then install the strain sensors 5 and the crack width sensors 6 at suitable positions on the double-T plates 2, so that the double-T plates 2 can be monitored in real time.

[0048] When the strain sensors 5 and the crack width sensors 6 detect that the double-T plate 2 has fractures or deformations, they can transmit the information to the controller 16. The controller 16 then sends an alarm to the display screen 9. When the display screen 9 shows that there is a problem with the double-T plate 2, the user can drive the camera 7 to move under the action of the first driving mechanism 3 and the second driving mechanism 8, so as to observe the double-T plate 2 for the next operation.

[0049] Drive the first driving device to start, so that the output shaft of the first driving device drives one of the sprockets 301 to rotate. Since the sprocket 301 meshes with the chain 302, the chain 302 can be driven to move. During the movement of the chain 302, the connecting block 10 can be driven to move, and when the connecting block 10 moves, the moving plate 4 can be driven to move. Then drive the second driving device 801 to start, so that the output shaft of the second driving device 801 drives the lead screw 802 to rotate. When the lead screw 802 rotates, it is used to drive the sliding block 12 to slide along the sliding groove 11. When it is necessary to observe closely, the camera 7 can be extended by the expansion device 14 so as to observe the damaged parts on the double-T plate 2 more carefully.

[0050] For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic characteristics of the present utility model. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present utility model. Any reference signs in the claims should not be regarded as limiting the claimed rights.

Claims

1. A double T-plate mounted deformation monitoring instrument, characterized in that: It comprises two cross beams (1) spaced apart from each other and extending in the left-right direction, a plurality of double T-plates (2) spaced apart from each other and extending in the front-back direction are arranged above the cross beams (1), and a strain sensor (5) and a crack width sensor (6) are arranged on the double T-plates (2); A movable plate (4) extending in the front-rear direction is provided between the two cross beams (1), and first drive mechanisms (3) capable of driving the movable plate (4) to move left and right are respectively provided on opposite sides of the two cross beams (1), and the first drive mechanisms (3) are used to drive the movable plate (4) to move left and right; A camera (7) is arranged in the movable plate (4), and a second driving mechanism (8) capable of driving the camera (7) to move forward and backward is arranged in the movable plate (4). The second driving mechanism (8) is used to drive the camera (7) to move forward and backward.

2. A double T-plate installation deformation monitoring instrument according to claim 1, characterized in that: The first driving mechanism (3) comprises a sprocket (301) and a chain (302); the sprocket (301) is multiple and is arranged at intervals on the left and right; The sprockets (301) are rotatably mounted on the crossbeam (1), the chain (302) is wound around the sprockets (301), a first driving device is fixedly mounted on the crossbeam (1), an output shaft of the first driving device is fixedly connected to one of the sprockets (301), and when the sprocket (301) rotates, it drives the chain (302) to rotate.

3. A double T-plate installation deformation monitoring instrument according to claim 2, characterized in that: Two connection blocks (10) spaced apart from each other are fixedly provided at the bottom of the movable plate (4), and one side of the connection blocks (10) is respectively fixedly provided on a chain (302). When the chain (302) rotates, it is used to drive the movable plate (4) to move between the two beams (1).

4. The double T-plate installation deformation monitoring instrument according to claim 2 is characterized in that: The top of the movable plate (4) is provided with a sliding groove (11) with an opening facing upward; A sliding block (12) is provided in the sliding groove (11), and the sliding block (12) is transmission-connected to a second driving mechanism (8), and the second driving mechanism (8) is used to drive the sliding block (12) to move along the sliding groove (11).

5. The double T-plate installation deformation monitoring instrument according to claim 4 is characterized in that: The second driving mechanism (8) comprises a second driving device (801), a lead screw (802) and a light rod (803), wherein the lead screw (802) and the light rod (803) are both arranged to extend in the front-rear direction; The second driving device (801) is fixedly arranged on the inner side wall of the sliding groove (11); the output shaft of the second driving device (801) is fixedly connected to the lead screw (802); one end of the lead screw (802) away from the second driving device (801) is rotatably arranged on the inner side wall of the sliding groove (11); and the light rod (803) is fixedly arranged in the sliding groove (11); A round hole which is transparent from front to back is opened on the front side of the sliding block (12), the lead screw (802) and the polished rod (803) are both slidably inserted in the round hole, and the lead screw (802) is threadedly connected to the round hole.

6. The double T-plate installation deformation monitoring instrument according to claim 5 is characterized in that: A fixing groove (13) with an opening facing upward is provided at the top of the sliding groove (11), a telescopic device (14) extending in the up-down direction is fixedly provided in the fixing groove (13), and an end surface of a movable rod of the telescopic device (14) is fixedly connected to the camera (7).

7. The double T-plate installation deformation monitoring instrument according to claim 1 is characterized in that: The strain sensor (5), the crack width sensor (6) and the camera (7) are all electrically connected to a controller (16); the controller (16) is electrically connected to a display screen (9); the display screen (9) is used to display the state of the double T-plate (2).

8. The double T-plate installation deformation monitoring instrument according to claim 6 is characterized in that: An infrared receiver (15) is provided at the bottom of each double T-plate (2), and an infrared transmitter (17) is provided at the top of the camera (7); The first drive device, the second drive device (801) and the telescopic device (14) are all electrically connected to the controller (16); The infrared transmitter (17) and the infrared receiver (15) correspond to each other vertically.