High-compatibility detection equipment for reset force and cut-off response of electromagnetic cut-off valve

By designing a high compatibility solenoid shutoff valve resetting force and cut-off response detection equipment, the problems of poor consistency of detection data, low degree of automation and untraceable quality in the prior art are solved, and efficient and automated inspection and quality traceability are achieved.

CN222964881UActive Publication Date: 2025-06-10SICHUAN MINON TECH CO LTD
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Patent Information

Application Number
CN202422063780.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-26
Publication Date
2025-06-10
Estimated Expiration
2034-08-26

AI Technical Summary

Technical Problem

The existing electromagnetic shutoff valve manufacturers lack detection equipment with high compatibility, resulting in poor consistency and benchmarking of the inspection data, unable to automate the equipment, and untraceable product quality, which poses safety hazards.

Method used

A highly compatible electromagnetic shut-off valve resetting force and cutting response detection equipment is designed, including frame, gas circuit system, electrical system controller, sealing mechanism and valve lifting stem mechanism, to realize automatic inspection, support automatic loading and unloading, and ensure that the detection data is bound to the product barcode.

Benefits of technology

It improves production efficiency, reduces labor intensity for personnel, realizes quality traceability, solves the problem of untraceable product quality, and enhances the accuracy and safety of inspection data.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222964881U_ABST
Patent Text Reader

Abstract

The utility model discloses a high-compatibility detection device for reset force and cut-off response of an electromagnetic cut-off valve, which comprises a rack, a sealing mechanism and a valve lifting rod mechanism, and the rack is internally provided with a gas path system and an electrical system controller; the sealing mechanism comprises sealing assemblies, valve body limiting assemblies and a reset cap falling detection assembly, the valve body limiting assemblies which are evenly distributed are arranged on the upper surface of a workbench of the rack, electromagnetic valves are arranged in the middles of the valve body limiting assemblies, and the sealing assemblies are arranged at the front ends and the rear ends of the valve body limiting assemblies; the high-compatibility reset force and cut-off response detection equipment for the electromagnetic cut-off valve has the advantages that the automation degree is high, the production efficiency is improved, the labor intensity of personnel is reduced, meanwhile, an automatic feeding and discharging device can be conveniently added subsequently, the quality traceability is realized, the production cost is reduced, and the production efficiency is improved. The problem that the product quality is not traceable is solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of gas safety electromagnetic emergency cut-off valves, in particular to a detection device for the reset force and cut-off response of an electromagnetic cut-off valve with high compatibility. Background Technique

[0002] In recent years, gas safety accidents have occurred frequently at home and abroad. Gas safety has been highly valued by relevant departments. Therefore, the demand for gas safety electromagnetic cut-off valve products has increased sharply. The gas safety electromagnetic cut-off valve is applicable to pipeline natural gas, liquefied petroleum gas, and artificial gas, and is used in conjunction with a gas safety detection alarm. When the gas safety detection alarm detects gas leakage, it will drive the electromagnetic cut-off valve immediately to cut off the gas source to avoid the occurrence of safety accidents. After troubleshooting the cause of the failure and eliminating the failure, the lifting knob of the electromagnetic cut-off valve can be pulled up to resume gas supply and continue to ensure the safety of gas use. With the sharp increase in the demand for electromagnetic cut-off valves, the original production enterprises are rapidly expanding production capacity, and many new enterprises have also started production. The expansion of production capacity by old enterprises leads to unskilled new employees, insufficient equipment for the detection link, chaotic process management, and untraceable quality. The situation of new enterprises is even worse. All these factors result in the performance and quality of the electromagnetic cut-off valve, which is originally a gas safety product, not being guaranteed, thus posing a great potential safety hazard.

[0003] For current electromagnetic cut-off valve manufacturers, the performance detection equipment for electromagnetic cut-off valves is either self-made, purchased from other enterprises, or has incomplete functions or poor compatibility and adaptability. The styles and standards of the equipment are diverse. Not only are the detected data inconsistent and non-standardized, but the equipment cannot collect and bind the detection data to the product. At the same time, the equipment is not convenient for later upgrading to an automated robot for loading and unloading. Therefore, we propose a detection device for the reset force and cut-off response of an electromagnetic cut-off valve with high compatibility. Content of the Utility Model

[0004] The technical problem to be solved by the utility model is to overcome the existing defects, provide a detection device for the reset force and cut-off response of an electromagnetic cut-off valve with high compatibility, which has a high degree of automation, improves production efficiency, reduces the labor intensity of personnel, and is convenient for adding an automatic loading and unloading device later, realizing traceable quality and solving the problem of untraceable product quality, and can effectively solve the problems in the background technique.

[0005] To achieve the above purpose, the utility model provides the following technical solution: A detection device for the reset force and cut-off response of an electromagnetic cut-off valve with high compatibility, including a frame, inside which a gas circuit system and an electrical system controller are arranged, and is characterized in that: it further includes a sealing mechanism and a valve lifting rod mechanism;

[0006] Sealing mechanism: It includes a sealing component, a valve body limiting component, and a reset cap drop detection component. The upper surface of the workbench of the frame is provided with evenly distributed valve body limiting components. An electromagnetic valve is arranged in the middle of the valve body limiting component. Sealing components are arranged at both the front and rear ends of the valve body limiting component. The upper surface of the workbench of the frame is provided with evenly distributed reset cap drop detection components. The valve body limiting components are respectively located at the lower ends of the reset cap drop detection components;

[0007] Valve lifting rod mechanism: It is respectively and evenly arranged on the upper surface of the workbench of the frame. The valve lifting rod mechanisms are respectively located at the rear sides of adjacent reset cap drop detection components in the front and rear. It has a high degree of automation, improves production efficiency, reduces the labor intensity of personnel, and at the same time facilitates the subsequent addition of an automatic loading and unloading device, realizing quality traceability and solving the problem of untraceable product quality.

[0008] Further, start buttons are evenly arranged on the front side of the upper surface of the workbench of the frame. A USB interface is arranged on the left side of the upper end of the frame. A human-machine interaction display screen is fixedly connected to the middle of the upper end of the frame. Electromagnetic cut-off valve detection result display lights are evenly arranged on the upper end of the frame. The input ends of the USB interface, the human-machine interaction display screen, and the electromagnetic cut-off valve detection result display lights are all electrically connected to the output end of the electrical system controller. The start buttons are bidirectionally electrically connected to the electrical system controller, and all detection data can be bound to the product barcode.

[0009] Further, emergency pause and reset buttons are evenly arranged on the front side of the upper surface of the workbench of the frame. The emergency pause and reset buttons are bidirectionally electrically connected to the electrical system controller, and the operation stops urgently after a fault is found.

[0010] Further, a power-on / off knob is arranged on the right side of the upper surface of the workbench of the frame. An equipment operation status display light is arranged on the left side of the upper surface of the workbench of the frame. A power-on / off knob is connected in series between the electrical system controller and the external power supply. The input end of the equipment operation status display light is electrically connected to the output end of the electrical system controller, for turning on the equipment and indicating the equipment status.

[0011] Further, the valve body limiting component includes a valve body profiling tooling and a valve power supply plug. The upper surface of the workbench of the frame is provided with evenly distributed valve body profiling toolings. Electromagnetic valves are placed inside the valve body profiling toolings. Valve power supply plugs are arranged at the upper ends of the valve body profiling toolings. The input ends of the electromagnetic valves are all electrically connected to the output end of the valve power supply plug located in the same valve body profiling tooling. The input ends of the valve power supply plugs are all electrically connected to the output end of the electrical system controller, and it can be replaced separately according to the valve to be inspected, saving costs.

[0012] Further, the sealing assembly includes a cylinder, a ventilation tooling block, a ventilation adapter tooling, a gasket, and a ventilation joint. Uniformly distributed cylinders are provided on the upper surface of the workbench of the frame. The telescopic ends of the cylinders are fixedly connected with ventilation tooling blocks. One end of each ventilation tooling block close to the adjacent valve body profiling tooling is fixedly connected with a ventilation adapter tooling. Gaskets are provided at the air outlets of the ventilation adapter toolings. Ventilation joints are fixedly connected to the lower ends of the ventilation tooling blocks. The ventilation adapter toolings are respectively inserted into the interiors of the front and rear adjacent interfaces of the valve body profiling tooling, and the ventilation adapter toolings are respectively in contact with the pipe orifices at the front and rear ends of the adjacent solenoid valves. The air inlets of the cylinders are respectively communicated with the air outlets of the air circuit system to seal the valve under test.

[0013] Further, the reset cap dropping detection assembly includes a first mounting bracket, a quick adjustment bracket, and an opposed photoelectric sensor. Uniformly distributed first mounting brackets are provided on the upper surface of the workbench of the frame. The first mounting brackets are respectively located at the left and right ends of the valve body profiling tooling. Quick adjustment brackets are provided at the upper ends of the first mounting brackets in an up-and-down distribution. The transmitting end and the receiving end of the opposed photoelectric sensor are fixedly connected between the opposite inner sides of the two quick adjustment brackets adjacent to each other on the left and right of the valve body profiling tooling. The input ends of the transmitting ends of the opposed photoelectric sensors are electrically connected to the output end of the electrical system controller, and the receiving ends of the opposed photoelectric sensors are bidirectionally electrically connected to the electrical system controller to automatically detect the cut-off response time.

[0014] Further, the valve rod lifting mechanism includes a second mounting bracket, a servo lifting module, a reset cap clamping mechanism mounting plate, a tension and compression sensor, and a reset cap clamping mechanism. Uniformly distributed second mounting brackets are bolted to the upper surface of the workbench of the frame. The ventilation tooling blocks at the rear pass through the lower ends of the adjacent second mounting brackets respectively. Servo lifting modules are provided inside the second mounting brackets. The front sides of the slides of the servo lifting modules are fixedly connected with reset cap clamping mechanism mounting plates. Tension and compression sensors are provided at the upper ends of the reset cap clamping mechanism mounting plates. The lower ends of the detection ends of the tension and compression sensors are provided with reset cap clamping mechanisms. The air inlets of the reset cap clamping mechanisms are respectively communicated with the air outlets of the air circuit system. The input ends of the drive motors of the servo lifting modules are electrically connected to the output end of the electrical system controller, and the tension and compression sensors are bidirectionally electrically connected to the electrical system controller to lift the valve rod and detect the reset force of the electromagnetic cut-off valve.

[0015] Compared with the prior art, the beneficial effects of the present utility model are as follows: This electromagnetic cut-off valve reset force and cut-off response detection device with high compatibility has the following advantages:

[0016] 1. If there is a unique barcode on the valve to be inspected and the inspection data needs to be bound to the barcode, in the manual loading and unloading production mode, only need to insert a USB interface barcode scanner into the USB socket of the USB interface, and turn on the barcode binding mode on the touch screen of the human-machine interaction display. After manually scanning the product to be inspected, the inspection table will allocate an inspection position for the currently scanned product to be inspected. The detection result display light of the electromagnetic cut-off valve at the allocated inspection position will flash to prompt. Only by placing the just-inspected product at the specified position and pressing the start button at the specified position can the inspection of the specified inspection position be started. Placing it at other inspection positions and pressing the start button cannot start the inspection. In this way, it can better ensure the accuracy of binding the inspection data to the barcode, greatly avoiding random binding in the manual mode. After inserting a USB flash drive into the USB port of the USB interface, the inspection data can be selected for data export and imported into the USB flash drive on the human-machine interaction display. Personnel are responsible for the work of scanning and placing the valve to be inspected, and subsequent work can be completely replaced by an automatic loading and unloading device. All inspection data can be bound to the product barcode, and all inspection data can be exported for analysis, which realizes quality traceability and can systematically analyze the inspection data to provide support for optimizing and improving product quality. Personnel only need to perform the work of scanning and picking up the valve to be inspected, and subsequent work can be completely replaced by an automatic loading and unloading device.

[0017] 2. After the scanned valve to be inspected is placed inside the corresponding valve body profiling fixture, the input end of the solenoid valve is electrically connected to the valve power supply plug located in the same valve body profiling fixture. After compressed air is introduced through the air supply joint pipe, it flows out through the middle holes of the air supply fixture block, air supply transfer fixture, and gasket. When the cylinder extends, it drives the entire air supply part to move, and the gasket will press tightly against the valve to be inspected to form a seal. The air flow then enters the solenoid valve through the middle hole. The jaws of the reset cap clamping mechanism open and move downward to the dropping position of the valve stem under the drive of the servo lifting module. The jaws of the reset cap clamping mechanism close to clamp the reset cap of the valve stem. Driven by the servo lifting module, the reset cap clamping mechanism moves upward to the valve stem pulling position. During this process, the pull pressure sensor will detect the force F required to pull up the valve stem. When the valve stem is at the pulling position, a group of sensors above the through-beam photoelectric sensor will be triggered, and the device will automatically supply power to the valve to make the valve stem drop to close the valve. During the dropping process of the valve stem, first, the signal of the group of sensors above the through-beam photoelectric sensor that was triggered disappears, and then the following group of through-beam photoelectric sensors detects the dropped reset cap of the valve stem and is triggered. The time difference between the disappearance and triggering of the signals of the two groups of sensors is collected and recorded as the valve closing response time t. Pull up the valve stem at least 3 times and record the force F required to pull up the valve stem and the valve closing response time t respectively. If it meets the requirements of industry standards, and at the same time according to the needs of the valve manufacturer, the number of detections can also be set to be greater than a certain value to realize the automatic detection of the reset force and cut-off response of the electromagnetic cut-off valve, reducing the labor intensity of personnel.

[0018] 3. For different models of products from the same valve manufacturer or different models of products from different valve manufacturers, compatibility can be achieved by replacing the body profiling tooling. The valve power supply plug is designed with pulse 6V, pulse 12V, pulse 24V, and AC 220V outputs. Each output voltage needs to be selected and then confirmed again on the touch screen of the human-machine interaction display to output the corresponding voltage, avoiding burning out the valve due to inappropriate voltage. For products of different models from different manufacturers, relevant voltages can also be bound to different model detection processes. After switching the detection model, only need to select the detection process corresponding to the model on the human-machine interaction display, and the device can automatically switch to output the corresponding voltage. For different models of products from the same valve manufacturer, different models of products from different valve manufacturers, or products of the same model but different batches with a large difference in valve stem height, only need to adjust the position of the quick-adjustment bracket on the first mounting bracket to achieve the reset cap drop detection for various models, batches, and products from different manufacturers. It is necessary to confirm by selecting on the device touch screen or by selecting the detection process corresponding to the product model to output the corresponding current. This innovation not only meets the compatibility of different voltage products but also greatly reduces the risk of burning out products due to mis-output voltage. For products with different models, different manufacturers, and different batches having differences in valve stem height, it can be quickly adjusted to adapt, reducing the equipment investment of valve manufacturers. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 is a schematic structural view of the present utility model;

[0020] Figure 2 is a schematic structural view of the sealing mechanism of the present utility model;

[0021] Figure 3 is a sectional structural view of the sealing mechanism of the present utility model;

[0022] Figure 4 is a schematic structural view of the valve stem lifting mechanism of the present utility model.

[0023] In the figure: 1 frame, 2 start button, 3 emergency pause reset button, 4 sealing mechanism, 41 sealing assembly, 411 cylinder, 412 air vent tooling block, 413 air vent transfer tooling, 414 sealing gasket, 415 air vent joint, 42 valve body limit assembly, 421 valve body profiling tooling, 422 valve power supply plug, 43 reset cap drop detection assembly, 431 first mounting bracket, 432 quick-adjustment bracket, 433 opposed photoelectric sensor, 5 valve stem lifting mechanism, 51 second mounting bracket, 52 servo lifting module, 53 reset cap clamping mechanism mounting plate, 54 tension and compression sensor, 55 reset cap clamping mechanism, 6 USB interface, 7 human-machine interaction display, 8 device operation status display light, 9 power on / off knob, 10 electromagnetic cut-off valve detection result display light, 11 solenoid valve. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0024] The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Apparently, the described embodiments are only a part rather than all of the embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without making creative efforts shall fall within the protection scope of the present utility model.

[0025] Please refer to Figures 1-4 , this embodiment provides a technical solution: an electromagnetic cut-off valve reset force and cut-off response detection device with high compatibility, including a frame 1, and an air circuit system and an electrical system controller are arranged inside the frame 1. It is characterized in that: a sealing mechanism 4 and a valve lifting rod mechanism 5 are further included;

[0026] Sealing mechanism 4: It includes a sealing component 41, a valve body limiting component 42, and a reset cap dropping detection component 43. On the upper surface of the workbench of the frame 1, there are evenly distributed valve body limiting components 42. In the middle of the valve body limiting component 42, there is a solenoid valve 11. At both the front and rear ends of the valve body limiting component 42, there are sealing components 41. On the upper surface of the workbench of the frame 1, there are evenly distributed reset cap dropping detection components 43. The valve body limiting components 42 are respectively located at the lower ends of the reset cap dropping detection components 43. The valve body limiting component 42 includes a valve body profiling tooling 421 and a valve power supply plug 422. On the upper surface of the workbench of the frame 1, there are evenly distributed valve body profiling toolings 421. Inside each valve body profiling tooling 421, there is a solenoid valve 11 placed. At the upper ends of the valve body profiling toolings 421, there are valve power supply plugs 422. The input ends of the solenoid valves 11 are electrically connected to the output ends of the valve power supply plugs 422 located in the same valve body profiling tooling 421. The input ends of the valve power supply plugs 422 are electrically connected to the output end of the electrical system controller. The sealing component 41 includes a cylinder 411, an air vent tooling block 412, an air vent transfer tooling 413, a sealing gasket 414, and an air vent connector 415. On the upper surface of the workbench of the frame 1, there are evenly distributed cylinders 411. The telescopic ends of the cylinders 411 are fixedly connected to air vent tooling blocks 412. At one end of each air vent tooling block 412 close to the adjacent valve body profiling tooling 421, there is an air vent transfer tooling 413 fixedly connected. At the air outlet of each air vent transfer tooling 413, there is a sealing gasket 414. At the lower ends of the air vent tooling blocks 412, there are air vent connectors 415 fixedly connected. The air vent transfer toolings 413 are respectively inserted into the interiors of the adjacent front and rear interfaces of the valve body profiling tooling 421. The air vent transfer toolings 413 are respectively in contact with the pipe orifices at both the front and rear ends of the adjacent solenoid valves 11. The air inlet ports of the cylinders 411 are respectively connected to the air outlet of the air path system. The reset cap dropping detection component 43 includes a first mounting bracket 431, a quick adjustment bracket 432, and a through-beam photoelectric sensor 433. On the upper surface of the workbench of the frame 1, there are evenly distributed first mounting brackets 431. The first mounting brackets 431 are respectively located at the left and right ends of the valve body profiling tooling 421. At the upper ends of the first mounting brackets 431, there are quick adjustment brackets 432 distributed up and down. Between the opposite inner sides of the two quick adjustment brackets 432 adjacent to each other on the left and right of the valve body profiling tooling 421, there are respectively fixedly connected the transmitting end and the receiving end of the through-beam photoelectric sensor 433. The input ends of the transmitting ends of the through-beam photoelectric sensors 433 are electrically connected to the output end of the electrical system controller. The receiving ends of the through-beam photoelectric sensors 433 are bidirectionally electrically connected to the electrical system controller;

[0027] Valve-lifting rod mechanism 5: It is evenly arranged on the upper surface of the workbench of the frame 1. The valve-lifting rod mechanisms 5 are respectively located at the rear sides of the adjacent reset cap dropping detection components 43 in the front and back. The valve-lifting rod mechanism 5 includes a second mounting bracket 51, a servo lifting module 52, a reset cap clamping mechanism mounting plate 53, a tensile and compressive force sensor 54, and a reset cap clamping mechanism 55. The upper surface of the workbench of the frame 1 is bolted with evenly distributed second mounting brackets 51. The rear-end ventilation tooling blocks 412 respectively pass through the lower ends of the adjacent second mounting brackets 51. The servo lifting modules 52 are arranged inside the second mounting brackets 51. The front sides of the slides of the servo lifting modules 52 are fixedly connected with the reset cap clamping mechanism mounting plates 53. The upper ends of the reset cap clamping mechanism mounting plates 53 are respectively provided with tensile and compressive force sensors 54. The lower ends of the detection ends of the tensile and compressive force sensors 54 are respectively provided with reset cap clamping mechanisms 55. The air inlets of the reset cap clamping mechanisms 55 are respectively communicated with the air outlets of the air circuit system. The input ends of the drive motors of the servo lifting modules 52 are respectively electrically connected to the output end of the electrical system controller. The tensile and compressive force sensors 54 are both bidirectionally electrically connected to the electrical system controller.

[0028] On the front side of the upper surface of the workbench of the frame 1, there are evenly distributed start buttons 2. On the left side of the upper end of the frame 1, there is a USB interface 6. In the middle of the upper end of the frame 1, there is a human-machine interaction display screen 7 fixedly connected. On the upper end of the frame 1, there are evenly distributed solenoid valve cut-off valve detection result display lights 10. The input ends of the USB interface 6, the human-machine interaction display screen 7, and the solenoid valve cut-off valve detection result display lights 10 are all electrically connected to the output end of the electrical system controller. The start buttons 2 are all bidirectionally electrically connected to the electrical system controller. On the front side of the upper surface of the workbench of the frame 1, there are evenly distributed emergency pause reset buttons 3. The emergency pause reset buttons 3 are all bidirectionally electrically connected to the electrical system controller. On the right side of the upper surface of the workbench of the frame 1, there is a power on / off knob 9. On the left side of the upper surface of the workbench of the frame 1, there is a device operation status display light 8. A power on / off knob 9 is connected in series between the electrical system controller and the external power supply. The input end of the device operation status display light 8 is electrically connected to the output end of the electrical system controller. If there is a unique barcode on the valve to be inspected and it is required to bind the detection data with the barcode, in the manual loading and unloading production mode, only need to insert a USB interface barcode scanner into the USB socket of the USB interface 6, and turn on the barcode binding mode on the touch screen of the human-machine interaction display screen 7. After manually scanning the product to be inspected, the inspection table will assign a detection position to the currently scanned product to be inspected. The solenoid valve cut-off valve detection result display light 10 of the assigned detection position will flash to prompt. Only by placing the just-inspected product at the specified position and pressing the start button 2 at the specified position can the detection of the specified detection position be started. Placing it at other detection positions and pressing the start button 2 cannot start the detection. In this way, it can better ensure the accuracy of binding the detection data with the barcode and greatly avoid random binding in the manual mode. The detection data can be exported and imported into a USB flash drive by selecting data export on the human-machine interaction display screen 7 after inserting the USB flash drive into the USB port of the USB interface 6.

[0029] The working principle of a highly compatible electromagnetic cut-off valve reset force and cut-off response detection device provided by the present utility model is as follows: If there is a unique barcode on the valve to be inspected and the inspection data needs to be bound to the barcode, in the manual loading and unloading production mode, only need to insert a USB interface barcode scanner into the USB socket of the USB interface 6, and turn on the barcode binding mode on the touch screen of the human-machine interaction display screen 7. After manually scanning the product to be inspected, the inspection table will allocate an inspection position for the currently scanned product to be inspected. The electromagnetic cut-off valve inspection result display light 10 at the allocated inspection position will flash to prompt. Only by placing the just-inspected product at the specified position and pressing the start button 2 at the specified position can the inspection of the specified inspection position be started. Placing it at other inspection positions and pressing the start button 2 cannot start the inspection. In this way, it can better ensure the accuracy of binding the inspection data to the barcode and greatly avoid random binding in the manual mode. The inspection data can be exported and imported into the USB flash drive by selecting data export on the human-machine interaction display screen 7 after inserting the USB flash drive into the USB port of the USB interface 6. The inspected valve after scanning is placed inside the corresponding valve body profiling tooling 421. The input end of the solenoid valve 11 is electrically connected to the valve power supply plug 422 located in the same valve body profiling tooling 421. For products of different models from the same valve manufacturer or products of different models from different valve manufacturers, it can be compatible by replacing the valve body profiling tooling 421. The valve power supply plug 422 is designed with pulse 6V, pulse 12V, pulse 24V, and AC 220V outputs. Each output voltage needs to be selected and confirmed again on the touch screen of the human-machine interaction display screen 7 before the corresponding voltage can be output to avoid burning out the valve due to inappropriate voltage. For products of different models from the manufacturer, the relevant voltages can also be bound to different model inspection processes. After switching the inspection model, only need to select the inspection process corresponding to the model on the human-machine interaction display screen 7, and the device can automatically switch the output to the corresponding voltage. After compressed air is introduced through the air connection joint 415, it flows out through the middle holes of the air supply tooling block 412, the air supply transfer tooling 413, and the gasket 414. When the cylinder 411 extends, it drives the entire air supply part to move, and the gasket 414 will press tightly against the valve to be inspected to form a seal. The air flow then enters the solenoid valve through the middle hole. The claws of the reset cap clamping mechanism 55 open and move downward to the dropping position of the valve stem driven by the servo lifting module 52. The claws of the reset cap clamping mechanism 55 close to clamp the reset cap of the valve stem. Driven by the servo lifting module 52, the reset cap clamping mechanism 55 moves upward to the valve stem pulling position. During this process, the pull-pressure sensor 54 will detect the force F required to pull up the valve stem. At the valve stem pulling position, the upper group of sensors of the through-beam photoelectric sensor 433 will be triggered, and the device automatically supplies power to the valve to make the valve stem drop and close the valve. During the process of the valve stem dropping, first, the signal of the upper group of sensors of the through-beam photoelectric sensor 433 that was triggered disappears, and then the lower group of through-beam photoelectric sensors 433 detects that the dropped valve stem reset cap is triggered. The time difference between the disappearance and triggering of the signals of the two groups of sensors is collected and recorded as the valve closing response time t.Pull up the valve stem at least 3 times and record the force F required to pull up the valve stem and the valve closing response time t respectively. It meets the requirements of industry standards. At the same time, according to the needs of the valve manufacturer, the detection times greater than 3 can also be set, realizing the detection of the reset force of the solenoid valve and the detection of the cut-off response. For different models of products from the same valve manufacturer, or different models of products from different valve manufacturers, or products of the same model but different batches with a large height difference of the valve stem, only by adjusting the position of the quick-adjusting bracket 432 on the first mounting bracket 431, the detection of the reset cap falling off for products of multiple models, multiple batches, and different manufacturers can be realized.

[0030] The above are only the embodiments of the present invention, and do not limit the patent scope of the present invention accordingly. Any equivalent structure or equivalent process transformation made by using the content of the specification and drawings of the present invention, or directly or indirectly applied to other related technical fields, shall be equally included in the patent protection scope of the present invention.

Claims

1. A highly compatible electromagnetic shut-off valve reset force and shut-off response detection device, comprising a frame (1), wherein an air circuit system and an electrical system controller are arranged inside the frame (1), characterized in that: It also includes a sealing mechanism (4) and a valve stem mechanism (5); A sealing mechanism (4): comprising a sealing component (41), a valve body limiting component (42) and a reset cap drop detection component (43); the upper surface of the workbench of the frame (1) is provided with uniformly distributed valve body limiting components (42); a solenoid valve (11) is provided in the middle of the valve body limiting component (42); sealing components (41) are provided at both the front and rear ends of the valve body limiting component (42); the upper surface of the workbench of the frame (1) is provided with uniformly distributed reset cap drop detection components (43); the valve body limiting components (42) are respectively located at the lower ends of the reset cap drop detection components (43); Valve lifting rod mechanisms (5): They are evenly arranged on the upper surface of the workbench of the frame (1), and the valve lifting rod mechanisms (5) are respectively located at the rear side of the reset cap drop detection components (43) adjacent to each other.

2. According to claim 1, a highly compatible electromagnetic shut-off valve reset force and shut-off response detection device is characterized in that: The front side of the upper surface of the workbench of the frame (1) is provided with evenly distributed start buttons (2), the left side of the upper end of the frame (1) is provided with a USB interface (6), the middle of the upper end of the frame (1) is fixedly connected with a human-machine interactive display screen (7), the upper end of the frame (1) is provided with evenly distributed electromagnetic shut-off valve detection result display lights (10), the input ends of the USB interface (6), the human-machine interactive display screen (7) and the electromagnetic shut-off valve detection result display lights (10) are all electrically connected to the output end of the electrical system controller, and the start buttons (2) are all bidirectionally electrically connected to the electrical system controller.

3. According to claim 1, a highly compatible electromagnetic shut-off valve reset force and shut-off response detection device is characterized in that: The front side of the upper surface of the workbench of the frame (1) is provided with evenly distributed emergency pause reset buttons (3), and the emergency pause reset buttons (3) are all bidirectionally electrically connected to the electrical system controller.

4. The electromagnetic shut-off valve reset force and shut-off response detection device with high compatibility according to claim 1, characterized in that: A power on / off knob (9) is provided on the right side of the upper surface of the workbench of the frame (1), a device operation status display light (8) is provided on the left side of the upper surface of the workbench of the frame (1), the power on / off knob (9) is connected in series between the electrical system controller and the external power supply, and the input end of the device operation status display light (8) is electrically connected to the output end of the electrical system controller.

5. According to claim 1, a highly compatible electromagnetic shut-off valve reset force and shut-off response detection device is characterized in that: The valve body limiting assembly (42) comprises a valve body profiling tool (421) and a valve power supply plug (422); the upper surface of the workbench of the frame (1) is provided with uniformly distributed valve body profiling tool (421); solenoid valves (11) are placed inside the valve body profiling tool (421); the upper end of the valve body profiling tool (421) is provided with a valve power supply plug (422); the input end of the solenoid valve (11) is electrically connected to the output end of the valve power supply plug (422) located on the same valve body profiling tool (421); and the input end of the valve power supply plug (422) is electrically connected to the output end of the electrical system controller.

6. A highly compatible electromagnetic shut-off valve reset force and shut-off response detection device according to claim 5, characterized in that: The sealing assembly (41) comprises a cylinder (411), a ventilation tool block (412), a ventilation adapter tool (413), a sealing gasket (414) and a ventilation joint (415); the upper surface of the workbench of the frame (1) is provided with uniformly distributed cylinders (411); the telescopic ends of the cylinders (411) are fixedly connected to the ventilation tool blocks (412); and one end of the ventilation tool block (412) close to the adjacent valve body contour tool (421) is fixedly connected to the ventilation adapter tool. (413), the air outlets of the ventilation adapter tooling (413) are all provided with sealing gaskets (414), the lower ends of the ventilation tooling blocks (412) are all fixedly connected with ventilation joints (415), the ventilation adapter tooling (413) are respectively inserted into the interiors of the front and rear adjacent interfaces of the valve body contour tooling (421), the ventilation adapter tooling (413) are respectively in contact with the pipe openings at the front and rear ends of the adjacent solenoid valve (11), and the air inlet of the cylinder (411) is respectively connected to the air outlet of the air path system.

7. The electromagnetic shut-off valve reset force and shut-off response detection device with high compatibility according to claim 5, characterized in that: The reset cap drop detection assembly (43) comprises a first mounting bracket (431), a quick-adjusting bracket (432) and a beam photoelectric sensor (433). The upper surface of the workbench of the frame (1) is provided with uniformly distributed first mounting brackets (431). The first mounting brackets (431) are respectively located at the left and right ends of the valve body profiling tooling (421). The upper end of the first mounting bracket (431) is provided with quick-adjusting brackets (432) distributed up and down. The transmitting end and the receiving end of the beam photoelectric sensor (433) are respectively fixedly connected between the opposite inner side surfaces of two adjacent quick-adjusting brackets (432) located on the left and right of the valve body profiling tooling (421). The input end of the transmitting end of the beam photoelectric sensor (433) is electrically connected to the output end of the electrical system controller, and the receiving end of the beam photoelectric sensor (433) is bidirectionally electrically connected to the electrical system controller.

8. The electromagnetic shut-off valve reset force and shut-off response detection device with high compatibility according to claim 1, characterized in that: The valve stem mechanism (5) comprises a second mounting bracket (51), a servo lifting module (52), a reset cap clamping mechanism mounting plate (53), a tension pressure sensor (54) and a reset cap clamping mechanism (55); the upper surface of the workbench of the frame (1) is connected to uniformly distributed second mounting brackets (51) by bolts; the ventilation tooling blocks (412) at the rear end respectively pass through the lower ends of adjacent second mounting brackets (51); the second mounting brackets (51) are each provided with a servo lifting module (52); the servo lifting module (52) The front side surfaces of the slides are fixedly connected to reset cap clamping mechanism mounting plates (53), the upper ends of the reset cap clamping mechanism mounting plates (53) are provided with pulling pressure sensors (54), the lower ends of the detection ends of the pulling pressure sensors (54) are provided with reset cap clamping mechanisms (55), the air inlets of the reset cap clamping mechanisms (55) are respectively connected to the air outlets of the air path system, the input ends of the drive motors of the servo lifting modules (52) are electrically connected to the output ends of the electrical system controller, and the pulling pressure sensors (54) are bidirectionally electrically connected to the electrical system controller.