Battery case detection machine
By designing a battery case detection machine, the automatic clamping and detection of multiple sets of battery case is achieved by using the feeding and feeding mechanism, the problems of low efficiency and high working strength of traditional detection devices are solved, and the detection speed and efficiency are significantly improved.
Patent Information
- Application Number
- CN202421230086.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-31
- Publication Date
- 2025-06-10
- Estimated Expiration
- 2034-05-31
AI Technical Summary
Traditional battery case detection devices can only clamp and detect one set of battery case at a time, resulting in long inspection time and low efficiency, and staff need to spend a lot of time on feeding, which increases the working intensity.
A battery shell detection machine is designed to load the battery shell into several groups of clamping modules through a loading mechanism, and the rotating component is used to drive the clamping module to move it to the line scan camera for appearance detection, and the battery shell is automatically transported to the workbench through the feeding mechanism to reduce manual feeding.
The clamping and fixing of multiple battery cases is realized at one time, which significantly improves the detection speed and efficiency of the battery case, reduces the working intensity of the staff, and improves the working efficiency of the detection device.
Smart Images

Figure CN222965125U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of battery case detection, in particular to a battery case detector. Background Art
[0002] A battery refers to a cup, trough or other container or partial space of a composite container containing an electrolyte solution and metal electrodes to generate current, and is a device that can convert chemical energy into electrical energy. During the production process of the battery, the battery case needs to be processed, and after the battery case is formed, a detection device is required to detect the appearance of the battery case.
[0003] For traditional detection devices, generally, the formed battery cases are placed in a clamping module, and the appearance of the battery cases is detected by a line scan camera. Only one group of battery cases can be clamped and detected at a time, resulting in a large amount of time required for the detection work of the battery cases, reducing the working efficiency of the detection device. At the same time, the staff needs to carry the battery box containing the battery cases to the side of the detection device, and the staff needs to spend a lot of time on the feeding work, resulting in an increase in the working intensity of the staff and a decrease in the detection efficiency of the battery cases.
[0004] In view of the above technical problems, a battery steel case appearance detection device disclosed in the patent publication number CN210935976U includes a cross beam, a fixed column, a bracket and a sleeve. A cross beam is arranged above the bracket. A feeding lead screw is arranged at the middle position inside the cross beam. An electric cylinder is installed on the cross beam. A processing box is arranged below the electric cylinder. The piston rod of the electric cylinder is connected to the processing box. A rotating motor is installed inside the processing box. The output shaft of the rotating motor is connected to the fixed column. An adjustment box is arranged at the upper position inside the fixed column. A bidirectional threaded rod is installed at the middle position inside the adjustment box. The bidirectional threaded rod is rotatably connected to the adjustment box. A sleeve is horizontally installed on the bracket on one side of the fixed column. In the utility model, by arranging the fixed column and the sleeve, the fixing range of the device is increased, the measurement accuracy of the device is increased, and the problem of the steel case falling off during measurement is avoided.
[0005] According to the above-introduced detection device, only one group of battery cases can be clamped and detected at a time, resulting in a large amount of time required for the detection work of the battery cases, reducing the working efficiency of the detection device. At the same time, the staff needs to carry the battery box containing the battery cases to the side of the detection device, and the staff needs to spend a lot of time on the feeding work, resulting in an increase in the working intensity of the staff and a decrease in the detection efficiency of the battery cases. Therefore, we need to propose a battery case detector. Summary of the Utility Model
[0006] The purpose of the present utility model is to provide a battery case detection machine. The battery cases are fed into a plurality of groups of clamping modules for fixation through a feeding mechanism, achieving the clamping and fixation of multiple groups of battery cases at one time. Subsequently, the rotating assembly drives the clamped battery case box line scan camera to move through the rotating table for appearance detection. Through the setting of the feeding mechanism, the battery cases are transferred to the side of the workbench, thereby improving the detection speed of the battery cases, increasing the working efficiency of the detection device, and reducing the working intensity of the staff. The detection efficiency of the battery cases is improved to solve the problems raised in the above background technology.
[0007] To achieve the above purpose, the present utility model provides the following technical solutions: A battery case detection machine includes a workbench. At one end of the workbench, there is a feeding mechanism for conveying battery cases. A cavity is opened inside the workbench. In the middle of the inner cavity of the workbench, there is a support seat fixedly connected. At the bottom end of the support seat, there is a rotating assembly installed. The top end of the rotating assembly penetrates through the support seat and is fixedly connected to a rotating table. On the top end of the rotating table, there is a clamping module for clamping battery cases. There are several groups of clamping modules, and several groups of clamping modules are distributed around the center on the surface of the rotating table. At one end of the support seat, there is a feeding mechanism for feeding installed. At the other end of the support seat, there is a line scan camera for scanning battery cases installed. At the bottom end of the inner cavity of the workbench, there is a collection assembly for collecting the battery cases after detection installed.
[0008] Exemplarily, the feeding mechanism includes a feeding frame. At one end of the feeding frame, there is a conveying frame fixedly connected. At the bottom end of the conveying frame, there is a storage box fixedly connected. At the top end of the conveying frame, there is a blanking pipe fixedly connected. The bottom end of the blanking pipe is bifurcated. At the top end of the feeding frame, there is a storage bucket fixedly connected. The storage bucket is arranged directly below the blanking pipe. There are two groups of storage buckets.
[0009] Exemplarily, on the surface of the conveying frame belt, there are baffles. There are several groups of baffles, and several groups of baffles are equidistantly distributed on the surface of the conveying frame belt.
[0010] Exemplarily, the rotating assembly includes a DD motor. The DD motor is installed at the bottom end of the support seat. The output shaft of the DD motor is fixedly connected to a rotating column. The outer surface of the rotating column is rotationally connected to the surface of the support seat through a rotating shaft. The top end of the rotating column penetrates through the support seat and is fixedly connected to the bottom end of the rotating table.
[0011] Exemplarily, the feeding mechanism includes a feeding frame. The bottom end of the feeding frame is fixedly connected to the top end of the support seat. On the surface of the feeding frame, there is a feeding pipe bolted. On the upper surface and the lower surface of the feeding frame, there are cylinders. The piston end of the cylinder is fixedly connected to an extension rod. Through holes are opened at positions on the surface of the extension rod corresponding to the inner cavity of the through hole of the feeding pipe. The surface of the extension rod is inserted and slid in the inner cavity of the through hole of the feeding pipe.
[0012] Exemplarily, six sets of line scan cameras are provided, and the six sets of line scan cameras are fan-shapedly distributed on the upper surface of the support base.
[0013] Exemplarily, the shape of the loading rack is fan-shaped, and six sets of loading pipes are provided. The six sets of loading pipes are fan-shapedly distributed on the surface of the loading rack.
[0014] Exemplarily, the collection assembly includes a collection box. The collection box is fixedly connected to the bottom end of the inner cavity of the workbench. A partition plate is fixedly connected to the inner cavity of the collection box, and five sets of partition plates are provided.
[0015] Exemplarily, a area array camera is further installed on the upper surface of the support base. The area array camera is electrically connected to a sensor, and the sensor is fixedly connected to the top end of the support base through a mounting bracket.
[0016] Exemplarily, a strip light source is fixedly connected to the upper surface of the support base. The strip light source is arranged directly in front of the line scan camera. Six sets of strip light sources are provided, and each set of strip light sources has two.
[0017] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0018] 1. The present utility model provides a battery case detector. The battery case is loaded into a plurality of sets of clamping modules through a loading mechanism. Subsequently, the rotation assembly is started to drive the rotating table to rotate. The rotating table drives the battery case to move towards the line scan camera for appearance detection, realizing clamping and fixing of multiple sets of battery cases at one time, thereby improving the detection speed of the battery case and increasing the working efficiency of the detection device.
[0019] 2. The present utility model provides a battery case detector. Through the setting of the feeding mechanism, the battery case to be detected can be transferred beside the workbench, avoiding the feeding work of the staff for the battery case. Through the cooperation of the collection assembly, the staff can put the detected battery case into the collection assembly for collection, providing convenience for the collection work of the battery case, thereby reducing the working intensity of the staff and improving the detection efficiency of the battery case.
[0020] Other features and advantages of the present utility model will be described in the following specification, and, in part, will be obvious from the specification, or will be understood by implementing the present utility model. The objectives and other advantages of the present utility model can be achieved and obtained through the structures pointed out in the specification and the drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a schematic structural diagram of the whole of the present utility model;
[0022] Figure 2 This is a schematic top view structure diagram of the feeding mechanism of the present utility model;
[0023] Figure 3 This is a schematic side view structure diagram of the feeding structure of the present utility model;
[0024] Figure 4 This is a schematic side view structure diagram of the support base of the present utility model;
[0025] Figure 5 This is a schematic top view structure diagram of the support base of the present utility model;
[0026] Figure 6 This is a schematic structure diagram of the loading mechanism of the present utility model;
[0027] Figure 7 This is a schematic structure diagram of the rotating assembly of the present utility model;
[0028] Figure 8 This is a schematic structure diagram of the collection assembly of the present utility model.
[0029] In the figure: 1, workbench; 2, feeding mechanism; 21, feeding frame; 22, conveying frame; 23, storage box; 24, blanking pipe; 25, storage barrel; 3, support base; 4, rotating assembly; 41, DD motor; 42, rotating column; 5, rotating table; 6, clamping module; 7, loading mechanism; 71, loading frame; 72, loading pipe; 73, cylinder; 74, extension rod; 8, line scan camera; 9, collection assembly; 91, collection box; 92, partition board; 10, baffle; 11, area array camera; 12, sensor; 13, bar light source. Detailed implementation manners
[0030] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0031] The present utility model provides as Figures 1 to 8A battery case detection machine shown in the figure includes a workbench 1. At one end of the workbench 1, there is a feeding mechanism 2 for conveying battery cases. A cavity is opened inside the workbench 1. In the middle of the inner cavity of the workbench 1, there is a support base 3 fixedly connected. At the bottom end of the support base 3, a rotating assembly 4 is installed. The top end of the rotating assembly 4 penetrates through the support base 3 and is fixedly connected to a rotating table 5. At the top end of the rotating table 5, a clamping module 6 for clamping battery cases is installed. There are several groups of clamping modules 6, and several groups of clamping modules 6 are distributed around the center on the surface of the rotating table 5. At one end of the support base 3, a feeding mechanism 7 for loading is fixedly connected. At the other end of the support base 3, a line scan camera 8 for scanning battery cases is installed. At the bottom end of the inner cavity of the workbench 1, a collection assembly 9 for collecting the battery cases after detection is installed;
[0032] Put several groups of battery cases into the feeding mechanism 7, start the feeding mechanism 7 to load the battery cases into several groups of clamping modules 6. Subsequently, start the rotating assembly 4 to drive the rotating table 5 to rotate. The rotating table 5 drives the battery cases to move towards the line scan camera 8 for appearance detection. It realizes clamping and fixing of multiple groups of battery cases at one time. Starting the feeding mechanism 2 can convey the battery cases to the side of the workbench 1, avoiding the feeding work of the staff for the battery cases, thereby improving the detection speed of the battery cases, increasing the working efficiency of the detection device, reducing the working intensity of the staff, and improving the detection efficiency of the battery cases.
[0033] The feeding mechanism 2 includes a feeding frame 21. At one end of the feeding frame 21, a conveying frame 22 is fixedly connected. At the bottom end of the conveying frame 22, a storage box 23 is fixedly connected. At the top end of the conveying frame 22, a blanking pipe 24 is fixedly connected. The bottom end of the blanking pipe 24 is bifurcated. At the top end of the feeding frame 21, a storage bucket 25 is fixedly connected. The storage bucket 25 is arranged directly below the blanking pipe 24. There are two groups of storage buckets 25. Pour the battery cases into the storage box 23, start the conveying frame 22 to drive the battery cases to move towards the blanking pipe 24 through the belt, and collect them in the two groups of storage buckets 25 through the bifurcated openings at the bottom end of the blanking pipe 24.
[0034] On the surface of the belt of the conveying frame 22, there are baffles 10. There are several groups of baffles 10, and several groups of baffles 10 are equidistantly distributed on the surface of the belt of the conveying frame 22. Through the setting of the baffles 10, the stability of the belt of the conveying frame 22 driving the battery cases to move is improved, and the battery cases are prevented from falling out of the belt of the conveying frame 22 during movement.
[0035] The rotating assembly 4 includes a direct drive (DD) motor 41, which is installed at the bottom end of the support base 3. The output shaft of the DD motor 41 is fixedly connected to a rotating column 42. The outer surface of the rotating column 42 is rotationally connected to the surface of the support base 3 through a rotating shaft. The top end of the rotating column 42 penetrates through the support base 3 and is fixedly connected to the bottom end of the rotating table 5. Starting the DD motor 41 drives the rotating column 42 to rotate, and the rotating column 42 drives the rotating table 5 at the top end to rotate, so that the rotating table 5 drives the clamped battery case to move.
[0036] The feeding mechanism 7 includes a feeding frame 71, the bottom end of the feeding frame 71 is fixedly connected to the top end of the support base 3, a feeding pipe 72 is bolted to the surface of the feeding frame 71, air cylinders 73 are arranged on both the upper surface and the lower surface of the feeding frame 71, the piston end of the air cylinder 73 is fixedly connected to an extension rod 74, through holes are formed at positions on the surface of the extension rod 74 corresponding to the surface of the feeding pipe 72, and the surface of the extension rod 74 is inserted and slid in the inner cavity of the through hole of the feeding pipe 72. Place the battery case in the feeding pipe 72, start the air cylinder 73 to drive the extension rod 74 to contact the surface of the battery case, so that the battery case is fixed in the feeding pipe 72. When the clamping module 6 moves to directly below the feeding pipe 72, the air cylinder 73 drives the extension rod 74 to move to cancel the contact with the battery case, so that the battery case falls into the clamping module 6 through the feeding pipe 72 for clamping and fixing.
[0037] Six sets of line scan cameras 8 are provided, and the six sets of line scan cameras 8 are distributed in a fan shape on the upper surface of the support base 3. Through the setting of the line scan cameras 8, the appearance inspection work of six sets of battery cases can be carried out simultaneously at one time, improving the inspection efficiency of the appearance of the battery cases.
[0038] The shape of the feeding frame 71 is fan-shaped, and six sets of feeding pipes 72 are provided. The six sets of feeding pipes 72 are distributed in a fan shape on the surface of the feeding frame 71. Through the cooperation of the feeding frame 71 and the feeding pipe 72, the feeding pipe 72 can feed six sets of battery cases synchronously at one time, improving the feeding efficiency of the feeding mechanism 7.
[0039] The collection assembly 9 includes a collection box 91, the collection box 91 is fixedly connected to the bottom end of the inner cavity of the workbench 1, and a partition plate 92 is fixedly connected to the inner cavity of the collection box 91. Five sets of partition plates 92 are provided. The detected battery cases are collected through the collection box 91. Through the setting of the partition plate 92, the battery cases with different detection results are distinguished, which is convenient for the staff to collect the detected battery cases and provides convenience for the staff to collect the battery cases.
[0040] The upper surface of the support base 3 is also equipped with an area array camera 11. The area array camera 11 is electrically connected to a sensor 12. The sensor 12 is fixedly connected to the top of the support base 3 through a mounting bracket. Through the setting of the infrared sensor, when the clamping module 6 drives the battery case to move out of the line scan camera 8 and passes through the area array camera 11, the clamping module 6 starts to release the battery case. When the battery case moves through the sensor 12, the clamping module 6 is fully opened, and the staff takes out the inspected battery case.
[0041] The upper surface of the support base 3 is fixedly connected with a strip light source 13. The strip light source 13 is arranged directly in front of the line scan camera 8. There are six groups of strip light sources 13, and each group of strip light sources 13 has two. Through the setting of the strip light source 13, both ends of the line scan camera 8 are blocked to avoid interference from other battery cases during detection, which may affect the detection result.
[0042] During specific use: Pour several groups of battery cases into the storage box 23. Start the conveyor frame 22 to convey the battery cases in the storage box 23 to the upper discharge pipe 24 at the top through the cooperation of the belt and the baffle 10. The battery cases are divided into two parts through the discharge pipe 24 and fall into two groups of storage barrels 25. Then the staff takes a battery case and puts it into the loading pipe 72. Start the air cylinder 73 to drive the extension rod 74 to contact the surface of the battery case. Start the DD motor 41 to drive the rotating platform 5 to rotate through the rotating column 42, so that the rotating platform 5 drives the clamping module 6 to move directly below the loading pipe 72. The air cylinder 73 drives the extension rod 74 to move to cancel the contact with the battery case, so that the battery case falls into the clamping module 6 through the loading pipe 72 for clamping and fixing. The rotating platform 5 continues to rotate to drive the battery case to move towards the position of the line scan camera 8. The appearance of the battery case is scanned by the line scan camera 8. Then the rotating platform 5 drives the battery case to move through the area array camera 11, so that the clamping module 6 starts to release the battery case. When the battery case moves through the sensor 12, the clamping module 6 completely releases the battery case. The staff takes out the scanned battery case and puts it into the collection box 91 for collection, thereby improving the detection speed of the battery case, increasing the working efficiency of the detection device, reducing the working intensity of the staff, and improving the detection efficiency of the battery case.
[0043] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A battery shell inspection machine, characterized in that: The invention comprises a workbench (1), one end of which is provided with a feeding mechanism (2) for conveying battery shells, a cavity is opened inside the workbench (1), a support seat (3) is fixedly connected to the middle of the inner cavity of the workbench (1), a rotating assembly (4) is installed at the bottom end of the support seat (3), the top end of the rotating assembly (4) passes through the support seat (3) and is fixedly connected to a rotating table (5), a clamping module (6) for clamping the battery shell is installed at the top end of the rotating table (5), the clamping module (6) is provided with a plurality of groups, and the plurality of groups of clamping modules (6) are distributed around the center of a circle on the surface of the rotating table (5), one end of the support seat (3) is fixedly connected with a feeding mechanism (7) for feeding, the other end of the support seat (3) is installed with a line scanning camera (8) for scanning the battery shell, and the bottom end of the inner cavity of the workbench (1) is installed with a collecting assembly (9) for collecting the battery shell after detection.
2. A battery shell inspection machine according to claim 1, characterized in that: The feeding mechanism (2) comprises a feeding frame (21), one end of the feeding frame (21) is fixedly connected to a conveying frame (22), the bottom end of the conveying frame (22) is fixedly connected to a material storage box (23), the top end of the conveying frame (22) is fixedly connected to a material discharge pipe (24), the bottom end of the material discharge pipe (24) is arranged in a forked shape, the top end of the feeding frame (21) is fixedly connected to a material storage barrel (25), the material storage barrel (25) is arranged directly below the material discharge pipe (24), and two groups of the material storage barrels (25) are arranged.
3. A battery shell inspection machine according to claim 2, characterized in that: The surface of the conveyor frame (22) belt is provided with a baffle (10), and the baffle (10) is provided in a plurality of groups, and the plurality of groups of baffles (10) are distributed at equal distances on the surface of the conveyor frame (22) belt.
4. A battery shell inspection machine according to claim 1, characterized in that: The rotating assembly (4) includes a DD motor (41), which is installed at the bottom end of the support seat (3). The output shaft of the DD motor (41) is fixedly connected to a rotating column (42). The outer surface of the rotating column (42) is rotatably connected to the surface of the support seat (3) via a rotating shaft. The top end of the rotating column (42) passes through the support seat (3) and is fixedly connected to the bottom end of the rotating table (5).
5. A battery shell inspection machine according to claim 1, characterized in that: The feeding mechanism (7) comprises a feeding rack (71), the bottom end of the feeding rack (71) is fixedly connected to the top end of the support seat (3), a feeding tube (72) is bolted to the surface of the feeding rack (71), a cylinder (73) is provided on the upper and lower surfaces of the feeding rack (71), an extension rod (74) is fixedly connected to the piston end of the cylinder (73), a through hole is provided on the surface of the extension rod (74) at a position corresponding to the surface of the feeding tube (72), and the surface of the extension rod (74) is plugged and slidably connected to the inner cavity of the through hole of the feeding tube (72).
6. A battery shell inspection machine according to claim 1, characterized in that: The line scan cameras (8) are provided in six groups, and the six groups of line scan cameras (8) are distributed in a fan shape on the upper surface of the support base (3).
7. A battery shell inspection machine according to claim 5, characterized in that: The loading rack (71) is fan-shaped, and six groups of loading tubes (72) are provided. The six groups of loading tubes (72) are distributed on the surface of the loading rack (71) in a fan-shaped manner.
8. A battery shell inspection machine according to claim 1, characterized in that: The collecting assembly (9) comprises a collecting box (91), wherein the collecting box (91) is fixedly connected to the bottom end of the inner cavity of the workbench (1), and the inner cavity of the collecting box (91) is fixedly connected to a partition plate (92), and five groups of the partition plates (92) are provided.
9. A battery shell inspection machine according to claim 1, characterized in that: An area array camera (11) is also mounted on the upper surface of the support seat (3); the area array camera (11) is electrically connected to a sensor (12); and the sensor (12) is fixedly connected to the top of the support seat (3) via a mounting frame.
10. A battery shell inspection machine according to claim 1, characterized in that: A strip light source (13) is fixedly connected to the upper surface of the support base (3); the strip light source (13) is arranged directly in front of the line scan camera (8); six groups of the strip light sources (13) are arranged, and each group of the strip light sources (13) has two strip light sources (13).
Citation Information
Patent Citations
Battery steel shell appearance detection device
CN210935976U