Special equipment for construction project quality detection
By designing a hydraulic cylinder-driven flaw detector and plate conveyor belt system, the problem of low detection efficiency of traditional equipment is solved, continuous detection and efficient conveying of construction engineering materials is achieved, and detection accuracy and construction efficiency are improved.
Patent Information
- Application Number
- CN202421151609.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-24
- Publication Date
- 2025-06-10
- Estimated Expiration
- 2034-05-24
AI Technical Summary
Traditional internal quality inspection equipment for construction engineering materials requires frequent loading and unloading during use, resulting in low detection efficiency and inability to achieve continuous testing, affecting the construction process.
A special equipment for quality inspection of construction projects was designed, using hydraulic cylinders to drive the flaw detector on the mounting plate to move downward and contact with the material to realize flaw detection inside the material. At the same time, the continuous conveying of materials is achieved through the plate conveyor belt and the traction sleeve, reducing loading and unloading operations.
Continuous and accurate flaw detection detection of the quality of engineering materials is achieved, the detection efficiency of the equipment is improved, the interference during the detection process is reduced, and the accuracy and accuracy of the detection are improved.
Smart Images

Figure CN222965171U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of construction engineering detection, in particular to a special device for construction engineering quality detection. Background Art
[0002] In construction projects, the quality of materials is directly related to the safety and stability of the project structure. To ensure project quality, strict quality inspections of materials are required, especially for the detection of internal hidden dangers. Ultrasonic flaw detectors can detect internal defects, cracks, pores and other quality problems in various materials (such as concrete, steel bars, steel plates, etc.) to ensure that the materials meet the usage standards for construction.
[0003] Traditional special equipment for internal quality inspection of construction engineering materials mostly detects materials one by one during use. During the operation process, frequent loading and unloading are required. After the detection of the previous material is completed, it is removed from the equipment and then the next material is transported to the equipment for testing.
[0004] However, when there are many materials, frequent loading and unloading will greatly affect the detection efficiency of the equipment for materials, resulting in the inability of traditional detection equipment to achieve continuous testing work and affecting the progress of construction. Summary of the Utility Model
[0005] To make up for the above deficiencies, the utility model provides a special device for construction engineering quality detection, aiming to improve the problem that the existing detection equipment needs frequent loading and unloading, which will greatly affect the detection efficiency of the equipment for materials.
[0006] To achieve the above purpose, the utility model adopts the following technical scheme:
[0007] A special device for construction engineering quality detection includes a support frame. A transportation component is installed inside the support frame. A mounting frame is fixedly connected to the middle side of the top of the support frame. Hydraulic cylinders are fixedly connected to both sides of the top of the mounting frame. The output ends of the hydraulic cylinders are fixedly connected to a mounting plate. An ultrasonic flaw detector is installed in the middle of the mounting plate. Limit frames are fixedly connected to both sides of the top of the support frame. A movable arm is slidably connected inside the limit frames. A connecting rod is arranged between the movable arm and the mounting plate. A hook is rotatably connected to the inner side of the movable arm far from the connecting rod. A limit plate is fixedly connected to the end of the movable arm far from the connecting rod. A suction component is installed in the middle of the top of the mounting frame. A connecting frame is fixedly connected to one side of the mounting plate. A nozzle is fixedly connected to the bottom of the connecting frame. A dust suction port is fixedly connected to the other side of the mounting plate.
[0008] As a further description of the above technical solution:
[0009] The transportation component includes a plurality of idler rollers rotatably connected inside the support frame. A plate conveyor belt is sleeved between the outer sides of the plurality of idler rollers. Both outer sides of the plate conveyor belt are fixedly connected with traction sleeves, and a plurality of equally spaced card slots are formed on the outer circumference of the traction sleeves.
[0010] As a further description of the above technical solution:
[0011] The bottom of the hook is engaged with the inside of one of the card slots, and the limiting plate abuts against the hook.
[0012] As a further description of the above technical solution:
[0013] One end of the connecting rod is hinged to the bottom edge of the mounting plate, and the other end of the connecting rod is hinged to the side of the movable arm away from the limiting plate at the top.
[0014] As a further description of the above technical solution:
[0015] The suction component includes a filter box and a cylinder body. The bottom of the filter box is fixedly connected to one side of the middle part of the mounting frame, the bottom of the cylinder body is fixedly connected to the other side of the middle part of the mounting frame. Two one-way valves are installed at the top of the cylinder body. One of the one-way valves is connected to the top of the filter box through a pipeline, the bottom of the filter box is connected to the inside of the dust suction port through a pipeline, and the other one-way valve is connected to the inside of the nozzle through a pipeline. A piston is slidably connected inside the cylinder body, and a movable rod is arranged between the piston and the mounting plate.
[0016] As a further description of the above technical solution:
[0017] The top end of the movable rod is fixedly connected to the middle part of the piston, and the bottom end of the movable rod penetrates through the mounting frame and is fixedly connected to the top of the mounting plate.
[0018] As a further description of the above technical solution:
[0019] Exhaust holes are formed at the bottom of the outer circumference of the cylinder body.
[0020] As a further description of the above technical solution:
[0021] The outer side of the traction sleeve abuts against the inner side of the support frame, and the mounting plate is slidably connected to the inner side of the mounting frame.
[0022] The utility model has the following beneficial effects:
[0023] 1. In the utility model, through the cooperation of the traction sleeve, the slot, the mounting frame, the hydraulic cylinder, the mounting plate, the flaw detector, the limit frame, the movable arm, the connecting rod, the hook and the limit plate, the hydraulic cylinder drives the flaw detector on the mounting plate to move down and contact the engineering material, so as to realize the flaw detection inside the material, and as the hydraulic cylinder drives the flaw detector to move up and separate from the material, it will also synchronously pull the plate conveyor belt to move, and pull the plate conveyor belt to move a specified distance, so as to convey the next material to be detected to the bottom of the flaw detector, so as to realize the continuous and accurate flaw detection of the quality of the engineering materials and improve the detection efficiency of the equipment.
[0024] 2. In the utility model, through the cooperation of the nozzle, the dust suction port, the filter box, the cylinder, the one-way valve, the piston and the movable rod, the conveyed engineering materials will be cleaned during the process of the equipment performing flaw detection on the materials, and the cleaned dust will be collected to avoid the secondary adhesion of dust, thereby ensuring that the equipment is less disturbed by other factors when performing internal flaw detection on the material quality, thereby improving the precision and accuracy of the detection. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 This is a three-dimensional diagram of a special equipment for construction engineering quality inspection proposed by the utility model;
[0026] Figure 2 This is a schematic diagram of the structure of a transport component of a special equipment for construction engineering quality inspection proposed by the utility model;
[0027] Figure 3 This is a schematic diagram of the partial structure of the mounting plate of a special equipment for construction engineering quality inspection proposed by the utility model;
[0028] Figure 4 for Figure 3 Enlarged view of point A in the middle;
[0029] Figure 5 The utility model provides a schematic diagram of the structure of a suction component of a special equipment for construction engineering quality inspection.
[0030] Legend:
[0031] 1. Support frame; 2. Roller; 3. Plate conveyor belt; 4. Traction sleeve; 5. Slot; 6. Mounting frame; 7. Hydraulic cylinder; 8. Mounting plate; 9. Flaw detector; 10. Limiting frame; 11. Movable arm; 12. Connecting rod; 13. Hook; 14. Limiting plate; 15. Connecting frame; 16. Nozzle; 17. Dust suction port; 18. Filter box; 19. Cylinder; 20. One-way valve; 21. Piston; 22. Movable rod; 23. Exhaust hole. DETAILED DESCRIPTION
[0032] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0033] Referring to Figures 2 - 4 , an embodiment provided by the present invention: A special device for construction project quality inspection, including a support frame 1. A transportation component is installed inside the support frame 1, and the transportation component can convey the construction materials to be inspected into the device for inspection when the device is started. In the middle of the top of the support frame 1, there is a fixedly connected mounting frame 6. On both sides of the top of the mounting frame 6, there are fixedly connected hydraulic cylinders 7. The output end of the hydraulic cylinder 7 is fixedly connected with a mounting plate 8. A flaw detector 9 is installed in the middle of the mounting plate 8. By starting the hydraulic cylinder 7, the mounting plate 8 is pushed downward, so that the flaw detector 9 in the middle of the mounting plate 8 can contact the material, and then the material is detected by the ultrasonic wave emitted by the flaw detector 9. After the detection is completed, the mounting plate 8 is pulled up by the hydraulic cylinder 7 to separate the flaw detector 9 from the material, facilitating the detection of the next material. On both sides of the top of the support frame 1, there are fixedly connected limiting frames 10. A movable arm 11 is slidably connected inside the limiting frame 10. There is a connecting rod 12 between the movable arm 11 and the mounting plate 8. A hook 13 is rotatably connected inside the side of the movable arm 11 away from the connecting rod 12. A limiting plate 14 is fixedly connected to the end of the movable arm 11 away from the connecting rod 12. Start the hydraulic cylinder 7 to drive the mounting plate 8 to move up, so that the flaw detector 9 is separated from the bottom material that has been detected. At the same time, as the mounting plate 8 moves up, it will pull the connecting rod 12 connected to it. Through the connecting rod 12, the movable arm 11 is pulled to move inside the limiting frame 10 towards the direction of the mounting frame 6. At this time, the movable arm 11 will also pull the hook 13 to move. Since the side of the hook 13 is blocked by the limiting plate 14, the hook 13 cannot flip in the reverse direction of the limiting plate 14. Then the hook 13 will pull the transportation component to start running, so that the transportation component can drive the construction materials to move and convey the construction materials to be inspected below the flaw detector 9.
[0034] Referring to Figure 1 , Figure 3 and Figure 4, a suction assembly is installed on the middle side of the top of the mounting frame 6, a connecting frame 15 is fixedly connected to one side of the mounting plate 8, a nozzle 16 is fixedly connected to the bottom of the connecting frame 15, and a dust suction port 17 is fixedly connected to the other side of the mounting plate 8. The suction assembly can blow out high-pressure gas from the nozzle 16, and then clean the dust and impurities on the surface of the material to be tested, and at the same time, the blown flying dust can be sucked and collected from the inside of the dust suction port 17 to prevent the dust from attaching to the material again. The transportation assembly includes a plurality of rollers 2, which are rotatably connected to the inside of the support frame 1, and a plate conveyor belt 3 is sleeved between the outer sides of the plurality of rollers 2. The traction sleeve 4 is fixedly connected to both sides of the outer side of the plate conveyor belt 3, and the outer periphery of the traction sleeve 4 is provided with a plurality of equally spaced slots 5. The inner wall of one side of the slot 5 is in a vertical state, and abuts against the side of the hook 13 away from the limit plate 14. The inner wall of the other side of the slot 5 is sloped, so that the hook 13 can be separated from the inside of the slot 5 when resetting. The hook 13 pulls the slot 5 to drive the traction sleeve 4 to move, and then the traction sleeve 4 can drive the plate conveyor belt 3 to rotate and move on the outside of the roller 2, and transport the construction materials on the plate conveyor belt 3 to the bottom of the flaw detector 9 for quality inspection. The bottom of the hook 13 is engaged with the inside of one of the slots 5, and the limit plate 14 and the hook 13 are in contact, so that when the movable arm 11 pulls the hook 13, it can ensure that the hook 13 pulls the slot 5 to drive the traction sleeve 4 to move. When resetting, due to the lack of the limit plate 14 on the hook 13, the hook 13 will flip toward the direction of the mounting frame 6 and leave the inside of the slot 5. One end of the connecting rod 12 is hinged to the bottom edge of the mounting plate 8, and the other end of the connecting rod 12 is hinged to the side of the top of the movable arm 11 away from the limit plate 14. The movable arm 11 and the mounting plate 8 are connected by the connecting rod 12, so that the equipment can drive the transportation component to run while detecting the material, and transport the material to the bottom of the flaw detector 9. The outer side of the traction sleeve 4 is in contact with the inner side of the support frame 1, and the mounting plate 8 is slidably connected to the inner side of the mounting frame 6, so that when the hook 13 pulls the slot 5 to drive the traction sleeve 4 to move, the traction sleeve 4 and the inner side of the support frame 1 are tightly fitted to ensure that the traction sleeve 4 can remain still when it stops, avoiding movement due to inertia, and at the same time ensuring that the hydraulic cylinder 7 can stably drive the mounting plate 8 to move up and down.
[0035] Reference Figure 1 , Figure 3 and Figure 5The suction assembly includes a filter box 18 and a cylinder 19. The bottom of the filter box 18 is fixedly connected to one side of the middle of the mounting frame 6, and the bottom of the cylinder 19 is fixedly connected to the other side of the middle of the mounting frame 6. Two one-way valves 20 are installed on the top of the cylinder 19. The inside of one of the one-way valves 20 is connected to the top of the filter box 18 through a pipeline, and the bottom of the filter box 18 is connected to the inside of the dust suction port 17 through a pipeline. When the mounting plate 8 moves down with the flaw detector 9 to detect the material, the movable rod 22 will pull the piston 21 to move downward, and the space on the upper side of the cylinder 19 is in a negative pressure state. At this time, suction is generated inside the cylinder 19, so that the outside air carries the dust that has just been blown up and enters the dust suction port 17, and then the air carries the dust along the pipeline into the filter box 18. At this time, the dust in the air will be blocked and remain inside the filter box 18, and the air passes through the filter box 18 through the pipeline and enters the cylinder 19 from the side of the one-way valve 20, and then absorbs and collects the raised dust to prevent the dust from attaching to the surface of the material again. Another one-way valve 20 is connected to the inside of the nozzle 16 through a pipeline, and a piston 21 is slidably connected inside the cylinder 19, and a movable rod 22 is set between the piston 21 and the mounting plate 8. As the mounting plate 8 moves upward, the movable rod 22 and the piston 21 will be pushed upward, so that the piston 21 will squeeze the gas in the upper space inside the cylinder 19, so that these gases will be discharged through the one-way valve 20 at the top, and enter the nozzle 16 along the pipeline, and then the high-pressure gas will be blown out through the nozzle 16. The top of the movable rod 22 is fixedly connected to the middle of the piston 21, and the bottom of the movable rod 22 passes through the mounting frame 6 and is fixedly connected to the top of the mounting plate 8, so that the device can realize the simultaneous work of detection, transportation and cleaning when it is started. An exhaust hole 23 is opened at the bottom of the outer periphery of the cylinder 19. When the piston 21 moves downward, it will not be unable to move downward due to the sealing of the bottom of the cylinder 19, so that the normal operation of the suction assembly is realized.
[0036] Working principle: Place the construction materials to be detected on the plate conveyor belt 3, and separate the materials in sequence through the partitions distributed on the plate conveyor belt 3. Subsequently, start the hydraulic cylinder 7 to drive the mounting plate 8 to move upward, so that there is a separation between the flaw detector 9 and the bottom of a detected material. At the same time, as the mounting plate 8 moves upward, it will pull the connecting rod 12 connected to it, and through the connecting rod 12, pull the movable arm 11 to move inside the limit frame 10 in the direction of the mounting frame 6. At this time, the movable arm 11 will also pull the hook 13 to move. Since the side of the hook 13 is blocked by the limit plate 14, the hook 13 cannot flip in the reverse direction of the limit plate 14. Then the movable arm 11 can pull the card slot 5 through the hook 13, and then the traction sleeve 4 and the plate conveyor belt 3 can move outside the idler 2. The construction materials are conveyed through the plate conveyor belt 3 until the mounting plate 8 moves to the highest point. At this time, the connecting rod 12 pulls the movable arm 11 to move to the maximum stroke, and the hook 13 will drive the traction sleeve 4 and the plate conveyor belt 3 to move a specified length of distance through the traction card slot 5. At this time, the previously detected material leaves the bottom of the flaw detector 9, and the next material to be detected is conveyed to the bottom of the flaw detector 9. At this time, the hydraulic cylinder 7 pushes the mounting plate 8 to move downward, so that the flaw detector 9 contacts the material for flaw detection. As the mounting plate 8 moves downward, it will push the connecting rod 12 and the movable arm 11 to reset. Since there is no limit on the side of the hook 13 away from the limit plate 14, the hook 13 will be rotated upward by the inner wall of the card slot 5, and then the hook 13 will disengage from the inside of the card slot 5. As the mounting plate 8 moves downward to the original detection height, at this time the movable arm 11 pushes the hook 13 to reset to the initial position, and at this time the hook 13 is above the next card slot 5. Subsequently, the hook 13 flips and drops and is caught inside the next card slot 5 to be pulled. By running in this way, the materials can be continuously and accurately conveyed under the flaw detector 9, so that the equipment can continuously detect the quality of the materials and ensure that each material can be detected.
[0037] When the device starts up and transports materials for detection, as the mounting plate 8 moves upward, it will push the movable rod 22 and the piston 21 upward, causing the piston 21 to squeeze the gas in the upper space inside the cylinder body 19. These gases will be discharged through the one-way valve 20 at the top and enter the nozzle 16 along the pipeline, and then the high-pressure gas will be blown out through the nozzle 16. At the same time, as the mounting plate 8 moves upward, it will pull the transportation component to transport the materials to the lower part of the flaw detector 9. At this time, the materials will move past the bottom of the nozzle 16, so that the dust and impurities attached to the surface of the materials during stacking and transportation can be blown off by the gas ejected inside the nozzle 16 until the blowing stops when the materials move to the lower part of the flaw detector 9. Ensure that there are no other external factors interfering when the flaw detector 9 contacts the materials. When the mounting plate 8 moves downward and drives the flaw detector 9 to detect the materials, at this time the movable rod 22 will pull the piston 21 to move downward, and the space on the upper side inside the cylinder body 19 is in a negative pressure state. At this time, a suction force is generated inside the cylinder body 19, causing the external air to carry the just-blown flying dust into the dust suction port 17. Subsequently, the air carrying the dust enters the filter box 18 along the pipeline. At this time, the dust in the air will be blocked and remain inside the filter box 18, while the air passes through the filter box 18 and enters the cylinder body 19 through the one-way valve 20 on the side through the pipeline, and then adsorbs and collects the raised dust to prevent the dust from adhering to the surface of the materials again. And the air inhaled into the cylinder body 19 will be compressed by the piston 21 later and then blown out to clean the materials.
[0038] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A special equipment for construction engineering quality inspection, comprising a support frame (1), characterized in that: A transport assembly is installed inside the support frame (1); a mounting frame (6) is fixedly connected to the middle side of the top of the support frame (1); hydraulic cylinders (7) are fixedly connected to both sides of the top of the mounting frame (6); a mounting plate (8) is fixedly connected to the output end of the hydraulic cylinder (7); a flaw detector (9) is installed in the middle of the mounting plate (8); a limiting frame (10) is fixedly connected to both sides of the top of the support frame (1); a movable arm (11) is slidably connected inside the limiting frame (10); the movable arm (11) and the mounting plate (8) are fixedly connected to each other. ), a connecting rod (12) is arranged between the movable arm (11), a side of the movable arm (11) away from the connecting rod (12) is internally rotatably connected to a hook (13), one end of the movable arm (11) away from the connecting rod (12) is fixedly connected to a limiting plate (14), a suction assembly is installed on the middle side of the top of the mounting frame (6), a connecting frame (15) is fixedly connected to one side of the mounting plate (8), a nozzle (16) is fixedly connected to the bottom of the connecting frame (15), and a dust suction port (17) is fixedly connected to the other side of the mounting plate (8).
2. The special equipment for construction engineering quality inspection according to claim 1 is characterized by: The transport assembly comprises a plurality of rollers (2), the rollers (2) being rotatably connected to the inside of the support frame (1), a plate conveyor belt (3) being sleeved between the outer sides of the plurality of rollers (2), a traction sleeve (4) being fixedly connected to both sides of the outer side of the plate conveyor belt (3), and a plurality of equally spaced slots (5) being provided on the outer periphery of the traction sleeve (4).
3. The special equipment for construction engineering quality inspection according to claim 2 is characterized by: The bottom of the hook (13) is engaged with the inside of one of the slots (5), and the limiting plate (14) is in abutment with the hook (13).
4. The special equipment for construction engineering quality inspection according to claim 1 is characterized by: One end of the connecting rod (12) is hingedly connected to the bottom edge of the mounting plate (8), and the other end of the connecting rod (12) is hingedly connected to the top of the movable arm (11) on a side away from the limiting plate (14).
5. The special equipment for construction engineering quality inspection according to claim 1 is characterized by: The suction assembly comprises a filter box (18) and a cylinder (19), wherein the bottom of the filter box (18) is fixedly connected to one side of the middle of the mounting frame (6), and the bottom of the cylinder (19) is fixedly connected to the other side of the middle of the mounting frame (6). Two one-way valves (20) are installed on the top of the cylinder (19), wherein the interior of one of the one-way valves (20) and the top of the filter box (18) are connected via a pipeline, the bottom of the filter box (18) and the interior of the suction port (17) are connected via a pipeline, and the interior of the other one-way valve (20) and the interior of the nozzle (16) are connected via a pipeline. A piston (21) is slidably connected to the interior of the cylinder (19), and a movable rod (22) is provided between the piston (21) and the mounting plate (8).
6. The special equipment for construction engineering quality inspection according to claim 5 is characterized by: The top end of the movable rod (22) is fixedly connected to the middle of the piston (21), and the bottom end of the movable rod (22) passes through the mounting frame (6) and is fixedly connected to the top of the mounting plate (8).
7. The special equipment for construction engineering quality inspection according to claim 5 is characterized by: An exhaust hole (23) is provided at the bottom of the outer periphery of the cylinder (19).
8. The special equipment for construction engineering quality inspection according to claim 2 is characterized by: The outer side of the traction sleeve (4) is in abutment with the inner side of the support frame (1), and the mounting plate (8) is slidably connected to the inner side of the mounting frame (6).