High and low temperature box integrated wire harness detection bench
By designing separate AC voltage and current terminals and auxiliary terminals in the high and low temperature box, wiring difficulties and interference problems caused by line chaos in high and low temperature tests are solved, and efficient and stable wiring and data acquisition are achieved.
Patent Information
- Application Number
- CN202421466438.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-25
- Publication Date
- 2025-06-10
- Estimated Expiration
- 2034-06-25
AI Technical Summary
During high and low temperature tests, multiple electrical signal lines and communication lines in the high and low temperature box are mixed together, resulting in wiring difficulties, misconnection, interference and other problems, affecting the test efficiency and data stability.
A high and low temperature box integrated wiring harness detection table is designed. By setting up upper and lower rows of AC voltage and current terminals and auxiliary terminals in the test room, marking and separating the strong and weak circuits respectively to avoid mutual interference.
The separate wiring between strong and weak current is achieved, avoiding mutual interference and misconnection of lines, improving wiring efficiency and data stability, reducing costs and enhancing safety.
Smart Images

Figure CN222965269U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to an integrated wire harness detection platform for a high and low temperature chamber, belonging to the field of testing devices. Background Art
[0002] High and low temperature tests belong to one of the environmental reliability tests, which are used to detect the performance of products and are mainly carried out by enterprise R & D personnel during the product R & D stage. When the high and low temperature chamber is conducting high and low temperature tests, terminal AC voltage lines, AC current lines, telemetry lines, CAN lines, DC voltage lines, multi-functional pulse lines, RS45 lines, RS232 lines, network lines, antennae, various power lines, signal lines, and communication lines are all mixed together, and various problems often occur, delaying work and resulting in low test efficiency. For example: there is no identification, it is difficult to distinguish, and there are cases of incorrect connection of the outgoing wires; frosting will occur when a fault occurs in a low temperature environment, affecting data acquisition; the number of terminal tests during the test is limited, which is easy to confuse; there are problems such as mutual interference between lines. Content of the Utility Model
[0003] The purpose of the utility model is to overcome the defects and deficiencies existing in the prior art, and to provide an integrated wire harness detection platform for a high and low temperature chamber.
[0004] An integrated wire harness detection platform for a high and low temperature chamber includes a box body. A test chamber, a heating component for increasing the temperature of the test chamber, and a cooling component for decreasing the temperature of the test chamber are arranged in the box body. A wiring terminal test tooling is arranged in the test chamber. The wiring terminal test tooling includes AC voltage and current wiring terminals and auxiliary wiring terminals arranged in upper and lower rows. The AC voltage and current are placed in the upper row, and the signal lines and communication lines are placed in the lower row. By separating the strong electricity from the weak electricity, various lines are prevented from crossing each other, solving the problem of mutual interference and influence, realizing the separation of strong electricity from weak electricity, and solving the problems of abnormal terminal Ethernet communication and data interruption at high temperatures. This wiring terminal test tooling can read the data in the terminal at any time, and has the function of real-time reading and saving the temperature rise data of the terminal CPU, which can solve the data loss caused by communication anomalies. During the high and low temperature tests of the high and low temperature chamber, it can be reused repeatedly, reducing costs, improving the wiring efficiency, making the wiring firm and reliable, and at the same time solving the safety hazard of the exposure of strong electricity AC voltage and current, thus avoiding the risk of electric shock.
[0005] Further, the AC voltage and current terminal blocks include an AC voltage terminal block and an AC current terminal block. The AC voltage terminal block is respectively marked with Ua, Ub, Uc, and Un terminal blocks, and the AC current terminal block is respectively marked with Ia+, Ia-, Ib+, Ib-, Ic+, and Ic-. Through the provided terminal block marking diagram, it is convenient to connect the AC voltage and current lines, which is very intuitive and clear at a glance. It can completely solve problems such as reverse connection and misconnection of AC voltage and current, resulting in product burnout at the terminal, incorrect AC sampling measurement, voltage reverse phase sequence, and current reverse direction.
[0006] Preferably, the auxiliary terminal block includes a telemetry line, a CAN line, a DC voltage line, a multi-functional pulse line, an RS485 line, an RS232 line, a network cable, and an antenna terminal block with markings. By connecting the lines normally according to the auxiliary terminal block marking diagram, the connection is firm and the communication is stable. It can avoid communication anomalies in an environment of -45 degrees Celsius, which may cause frosting of various lines at the terminal and affect data stability due to low-temperature frosting.
[0007] Further, the AC voltage and current terminal blocks and the auxiliary terminal block are installed in the test room through a mounting plate. On the inner wall of the test room, several positioning blocks are symmetrically arranged at intervals in the height direction. The mounting plate is fixedly connected to one group of positioning blocks through a detachable structure and fixed at the height in the test room. It can be conveniently connected and disassembled through the detachable structure, and it is also convenient to adjust the height of the mounting plate.
[0008] Further, the positioning block is provided with a mounting hole for installing the detachable structure, and the mounting plate is provided with a docking cavity for the detachable structure to extend into. The detachable structure includes a fixed rod, which includes an outer sleeve rod and an inner sleeve rod sleeved inside the outer sleeve rod. On the upper and lower sides of the outer sleeve rod, there are clamping cavities, and clamping blocks extending out of the outer sleeve rod are arranged in the clamping cavities. The outer wall of the clamping block is clamped with the outer wall of the positioning block to form a fixed connection between the mounting plate and the positioning block, making the disassembly of the detachable structure faster and more convenient, improving the installation and disassembly efficiency, saving time, and reducing production and use costs.
[0009] Further, a sliding sleeve is fixedly sleeved on the inner sleeve rod, and a fixed block is arranged at the bottom of the clamping block. The sliding sleeve and the fixed block are connected by a connecting rod. When it is necessary to separate the positioning block and the mounting plate, the inner sleeve rod is moved outwards. The inner sleeve rod drives the clamping block to move downwards through the sliding sleeve, the connecting rod, and the fixed block and retracts into the clamping cavity, and then the positioning block and the mounting plate can be separated. The operation is simple and fast, with convenience and practicality.
[0010] Preferably, an installation block is provided at the bottom of the clamping cavity. Limit blocks are provided at the bottoms of both sides of the clamping block. The limit blocks are clamped with the clamping cavity. A return spring is connected between the installation block and the limit blocks. The return spring can keep the clamping block extending out of the clamping cavity all the time. The clamping block and the positioning block are abutted to fix the position of the mounting plate.
[0011] Further, a first pulling ring is provided at one end of the inner sleeve rod, and a second pulling ring is rotatably provided at one end of the outer sleeve rod. When disassembly is required, operations are performed through the first pulling ring and the second pulling ring.
[0012] The beneficial effects of the present utility model are as follows: By providing an anti-retreat structure, when the cable tie is used, the anti-retreat rod is clamped with the second tooth group and cooperates with the first tooth group to form double-sided clamping and limiting, so that the effect of tying the cable tie to the material is better and tighter. The bottom of the anti-retreat rod can be telescopic. After the cable tie is tied, the bottom of the anti-retreat rod is pressed to the state of being clamped with the second tooth group, and the limiting gear is rotated so that the end face of the anti-retreat rod abuts against the bottom surface of the limiting gear to form a limit, maintaining the state of the anti-retreat rod extending out, improving the stability and practicability of the cable tie in use. Description of the Drawings
[0013] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required to be used in the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, obtaining other drawings based on these drawings still belongs to the scope of the present utility model.
[0014] Figure 1 It is a schematic diagram of the main structure of the present utility model;
[0015] Figure 2 It is a front view structure diagram of the present utility model;
[0016] Figure 3 It is a structure diagram of an AC voltage and current wiring terminal;
[0017] Figure 4 It is a structure diagram of an auxiliary wiring terminal;
[0018] Figure 5 It is a schematic diagram of the structure of a test chamber;
[0019] Figure 6 For Figure 5 The detailed enlarged view of part A in
[0020] Figure 7 It is a structure diagram of a detachable structure;
[0021] Figure 8Cross-sectional structure diagram of a detachable structure;
[0022] In the figure, 1 is the box body; 11 is the test chamber; 12 are the AC voltage and current connection terminals; 13 are the auxiliary connection terminals; 14 is the mounting plate; 141 is the docking cavity; 15 is the positioning block; 151 are the mounting holes; 2 is the detachable structure; 21 is the outer sleeve rod; 211 is the clamping cavity; 212 are the clamping blocks; 213 is the fixing block; 214 is the connecting rod; 215 is the limiting block; 216 is the mounting block; 217 is the second pulling ring; 22 is the inner sleeve rod; 221 is the sliding sleeve; 222 is the first pulling ring; 223 is the return spring. Detailed implementation manners
[0023] To make the objectives, technical solutions and advantages of the present utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings.
[0024] It should be noted that all the expressions using "first" and "second" in the embodiments of the present utility model are used to distinguish two entities or parameters with the same name but different, so it can be seen that "first" and "second" are only for the convenience of expression and should not be construed as a limitation on the embodiments of the present utility model. This will not be elaborated one by one in the subsequent embodiments.
[0025] The direction and position terms mentioned in the present utility model, such as "upper", "lower", "front", "rear", "left", "right", "inner", "outer", "top", "bottom", "side", etc., are only the directions or positions with reference to the accompanying drawings. Therefore, the direction and position terms used are for explaining and understanding the present utility model, rather than a limitation on the protection scope of the present utility model.
[0026] As Figure 1-6 shown, it is an embodiment of an integrated wire harness detection bench for a high and low temperature chamber of the present utility model, including a box body 1. A test chamber 11, a heating component for increasing the temperature of the test chamber 11, and a cooling component for decreasing the temperature of the test chamber 11 are provided inside the box body 1. A wiring terminal test tooling is provided inside the test chamber 11. The wiring terminal test tooling includes AC voltage and current connection terminals 12 and auxiliary connection terminals 13 arranged in an upper and lower row. The AC voltage and current are placed in the upper row, and the signal lines and communication lines are placed in the lower row. By separating the strong electricity from the weak electricity, various lines are prevented from crossing each other, solving the problem of mutual interference and influence, achieving the separation of strong electricity and weak electricity, solving the problem of abnormal terminal Ethernet communication and data interruption at high temperatures. This wiring terminal test tooling can read the data inside the terminal at any time, and has the function of real-time reading and saving the temperature rise data of the terminal CPU, which can solve the data loss caused by communication anomalies. During the high and low temperature tests of the high and low temperature chamber, it can be reused repeatedly, reducing costs, improving the wiring efficiency, making the wiring firm and reliable, and at the same time solving the safety hazard of the exposure of strong electricity AC voltage and current, thus avoiding the risk of electric shock.
[0027] The AC voltage and current terminal block 12 includes an AC voltage terminal block and an AC current terminal block. The AC voltage terminal block is respectively marked with Ua, Ub, Uc, and Un terminal blocks, and the AC current terminal block is respectively marked with Ia+, Ia-, Ib+, Ib-, Ic+, and Ic-. Through the provided terminal block marking diagram, it is convenient to connect the AC voltage and current wires, which is very intuitive and clear at a glance. It can completely solve problems such as reverse connection and misconnection of AC voltage and current, resulting in product burnout at the terminal, incorrect AC sampling measurement, voltage reverse phase sequence, current reverse direction, etc.
[0028] The auxiliary terminal block 13 includes a telemetry line, a CAN line, a DC voltage line, a multi-functional pulse line, an RS485 line, an RS232 line, a network line, and an antenna terminal block with markings. By connecting the wires normally according to the marking diagram of the auxiliary terminal block 13, the wire connection is firm and the communication is stable. It can avoid communication anomalies in an environment of -45 degrees Celsius, resulting in frosting of various wires at the terminal and the problem that low-temperature frosting affects data stability.
[0029] The AC voltage and current terminal block 12 and the auxiliary terminal block 13 are installed in the test chamber 11 through the mounting plate 14. A number of positioning blocks 15 are symmetrically spaced along the height direction on the inner wall of the test chamber 11. The mounting plate 14 is fixedly connected to one group of positioning blocks 15 through the detachable structure 2 at the height inside the test chamber 11. It can be conveniently connected and disassembled through the detachable structure 2, and it is also convenient to adjust the height of the mounting plate 14.
[0030] The positioning block 15 is provided with a mounting hole 151 for installing the detachable structure 2, and the mounting plate 14 is provided with a docking cavity 141 for the detachable structure 2 to extend into. The detachable structure 2 includes a fixed rod, and the fixed rod includes an outer sleeve rod 21 and an inner sleeve rod 22 sleeved inside the outer sleeve rod 21. Clamping cavities 211 are provided on the upper and lower sides of the outer sleeve rod 21, and clamping blocks 212 extending out of the outer sleeve rod 21 are arranged in the clamping cavities 211. The outer wall of the clamping block 212 is clamped with the outer wall of the positioning block 15 to form a fixed connection between the mounting plate 14 and the positioning block 15, making the disassembly of the detachable structure 2 faster and more convenient, improving the installation and disassembly efficiency, saving time, and reducing production and use costs.
[0031] A sliding sleeve 221 is fixedly sleeved on the inner sleeve rod 22. A fixing block 213 is provided at the bottom of the clamping block 212. The sliding sleeve 221 and the fixing block 213 are connected by a connecting rod 214. When it is necessary to separate the positioning block 15 and the mounting plate 14, the inner sleeve rod 22 is moved outwards. The inner sleeve rod 22 drives the clamping block 212 to move downwards through the sliding sleeve 221, the connecting rod 214 and the fixing block 213 and retracts into the clamping cavity 211, so that the positioning block 15 and the mounting plate 14 can be separated. The operation is simple and fast, with convenience and practicability.
[0032] An installation block 216 is provided at the bottom of the clamping cavity 211. Limit blocks 215 are provided at the bottoms of both sides of the clamping block 212. The limit blocks 215 are clamped with the clamping cavity 211. A return spring 223 is connected between the installation block 216 and the limit blocks 215. The return spring 223 can keep the clamping block 212 in a state of always extending out of the clamping cavity 211. The clamping block 212 abuts against the positioning block 15 to fix the position of the mounting plate 14.
[0033] A first pulling ring 222 is provided at one end of the inner sleeve rod 22. A second pulling ring 217 is rotatably provided at one end of the outer sleeve rod 21. When disassembly is required, operations are performed through the first pulling ring 222 and the second pulling ring 217.
[0034] Although the present invention has been described with reference to several specific embodiments, it should be understood that the present invention is not limited to the specific embodiments disclosed. The present invention aims to cover various modifications and equivalent arrangements included within the spirit and scope of the appended claims.
Claims
1. A high and low temperature box integrated wire harness testing platform, characterized by: The invention comprises a box body, wherein a test chamber, a heating component for increasing the temperature of the test chamber, and a cooling component for reducing the temperature of the test chamber are arranged in the box body; a terminal test tool is arranged in the test chamber, and the terminal test tool comprises AC voltage and current terminals and auxiliary terminals arranged in upper and lower rows.
2. The high and low temperature box integrated wire harness testing platform as claimed in claim 1, characterized in that: The AC voltage and current terminals include AC voltage terminals and AC current terminals. The AC voltage terminals are respectively marked with Ua, Ub, Uc, and Un terminals, and the AC current terminals are respectively marked with Ia+, Ia-, Ib+, Ib-, Ic+, and Ic- terminals.
3. The high and low temperature box integrated wire harness testing platform as claimed in claim 1, characterized in that: The auxiliary wiring terminals include marked remote signal lines, CAN lines, DC voltage lines, multi-function pulse lines, RS485 lines, RS232 lines, network cables, and antenna wiring terminals.
4. The high and low temperature box integrated wire harness testing platform as claimed in claim 1, characterized in that: The AC voltage and current terminals and the auxiliary terminals are installed in the test chamber through a mounting plate. The inner wall of the test chamber is symmetrically provided with a plurality of positioning blocks in the height direction. The mounting plate is fixedly connected to one group of the positioning blocks through a detachable structure and fixed at a height in the test chamber.
5. The high and low temperature box integrated wire harness testing platform as claimed in claim 4, characterized in that: The positioning block is provided with a mounting hole for installing the detachable structure, and the mounting plate is provided with a docking cavity for the detachable structure to extend into. The detachable structure includes a fixing rod, and the fixing rod includes an outer rod and an inner rod sleeved in the outer rod. The outer rod is provided with a clamping cavity on the upper and lower sides, and a clamping block extending from the outer rod is provided in the clamping cavity. The outer wall of the clamping block is clamped with the outer wall of the positioning block so that the mounting plate and the positioning block form a fixed connection.
6. The high and low temperature box integrated wire harness testing platform as claimed in claim 5, characterized in that: A sliding sleeve is fixed on the inner sleeve rod, a fixing block is provided at the bottom of the clamping block, and the sliding sleeve and the fixing block are connected by a connecting rod.
7. The high and low temperature box integrated wire harness testing platform as claimed in claim 5, characterized in that: A mounting block is provided at the bottom of the clamping cavity, and limiting blocks are provided at the bottoms of both sides of the clamping block. The limiting blocks are clamped with the clamping cavity, and a reset spring is connected between the mounting block and the limiting blocks.
8. The high and low temperature box integrated wire harness testing platform as claimed in claim 5, characterized in that: A first pulling ring is arranged at one end of the inner sleeve rod, and a second pulling ring is rotatably arranged at one end of the outer sleeve rod.