Glue cooking tool capable of being integrally transferred

By designing a whole transferable rubber cooking tool, the problems of labor waste and inefficiency caused by manual basket processing after the rubber cooking process are solved, and seamless connection between rubber cooking and chamfering processes are achieved, and production efficiency is improved.

CN222965931UActive Publication Date: 2025-06-10MIANYANG JUXING PERMANENT MAGNET MATERIAL CO LTD
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Patent Information

Application Number
CN202422439073.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-10
Publication Date
2025-06-10
Estimated Expiration
2034-10-10

AI Technical Summary

Technical Problem

The prior art requires manual processing after the glue cooking process, which leads to waste of labor and reduces the efficiency of cooking and chamfering.

Method used

A fully transferable rubber cooking tool is designed, including a material rack and a material basket. Multiple installation positions and basket pick-up ports are set on the material rack. The material basket can be slid and taken on the material rack to achieve seamless connection between the material rack and the chamfering process.

Benefits of technology

Through the overall transfer of work equipment, labor is saved, the smoothness and production efficiency of material transportation are improved, and excess operation steps are reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a glue boiling tool capable of being integrally transferred, which belongs to the technical field of magnetic material processing, and comprises a material rack and material baskets, a plurality of first mounting positions which are distributed at intervals along the vertical direction are formed on the material rack, the first mounting positions are used for mounting the material baskets, and a first basket taking opening is formed on the same side, facing the material rack, of each first mounting position. When the device is used for transferring materials, after the materials enter the chamfering process, the material baskets can be smoothly taken out one by one through the first basket taking opening, so that seamless connection can be realized between the glue boiling process and the chamfering process, the labor force is saved, the transferring smoothness of the materials among the processes can be improved, and the production efficiency is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of magnetic material processing, and particularly relates to a glue boiling tooling capable of being integrally transferred. Background Art

[0002] When processing neodymium iron boron blanks in the prior art, processes such as material sticking, cutting, glue boiling, cleaning and drying, and chamfering are carried out in sequence; among them, the glue boiling process is used to heat and remove the glue used in the material sticking process, so that the materials are dispersed into individual blank pieces. When carrying out the chamfering process, the blank pieces are divided into baskets for chamfering according to the process requirements to ensure the consistency of each batch of products.

[0003] However, after the glue boiling process, especially during the process from glue boiling to chamfering, the materials are usually loaded in a whole basket for glue boiling. After the glue boiling is completed, it is necessary for workers to divide the blank pieces into baskets for cleaning and drying, and in the subsequent chamfering process, it is also necessary to divide the baskets again according to the chamfering process requirements. Such multiple basket dividing and manual processing result in unnecessary waste of labor, not only reducing the glue boiling efficiency but also affecting the chamfering efficiency. Content of the Utility Model

[0004] In view of this, the purpose of the utility model is to provide a glue boiling tooling capable of being integrally transferred, which not only saves labor but also can improve the smoothness of material transfer between various processes, thereby improving production efficiency.

[0005] To achieve the above purpose, the utility model provides the following technical solutions:

[0006] A glue boiling tooling capable of being integrally transferred disclosed by the utility model comprises a material rack and a material basket. A plurality of first installation positions are formed on the material rack at intervals along the vertical direction. The first installation positions are used for installing the material baskets, and a first basket taking opening is formed on the same side of the material rack for each first installation position.

[0007] Further, the material rack comprises a top frame, a bottom frame and vertical connecting rods. The top frame and the bottom frame are parallel, and the vertical connecting rods are vertically connected between the top frame and the bottom frame.

[0008] Further, the first installation position comprises two first angle steels with opposite inner angles. Taking the normal direction of the first basket taking opening as the longitudinal direction, the two ends of each first angle steel are respectively connected to two vertically adjacent vertical connecting rods.

[0009] Further, a plurality of second installation positions are also formed on the material rack at intervals along the vertical direction. The second installation positions correspond to the first installation positions one by one. The second installation positions are used for installing the material baskets, and a second basket taking opening is formed on the other side of the material rack for each second installation position.

[0010] Furthermore, the second installation position includes two second angle steels with opposite inner angles, and the two ends of each second angle steel are respectively connected to two vertically adjacent vertical connecting rods.

[0011] Furthermore, the first angle steel and the second angle steel incline downward toward the center of the material rack, so that a V-shaped structure is formed between the same group of the first angle steel and the second angle steel.

[0012] Furthermore, a cross beam is fixed at the center of the top frame, and a hook seat is installed on the cross beam.

[0013] Furthermore, the material basket includes a basket frame and a woven net installed on the side and bottom surfaces of the basket frame. A material taking opening is formed on the upper side of the basket frame. A cross bar is installed on one side of the basket frame, and a first pulling frame is connected to the cross bar.

[0014] Furthermore, horizontally arranged reinforcing bars are fixed on two side surfaces of the basket frame adjacent to the first pulling frame. Limit rings are fixed at both ends of the reinforcing bars. A second pulling frame is vertically and slidably inserted through the inner edges of the limit rings. Blocking portions for limiting cooperation with the limit rings are formed by inward extension of both ends of the second pulling frame.

[0015] Furthermore, the range of the mesh diameter D of the woven net is between 5 mm and 6 mm, and the range of the wire diameter φ of the woven net is between 0.8 mm and 1.2 mm.

[0016] The beneficial effects of the present utility model are as follows:

[0017] In a glue boiling tooling that can be integrally transferred disclosed by the present utility model, by providing a material rack and a material basket that can be slidably taken and placed on the material rack, after separately packaging the blanks in the material basket, during the glue boiling or cleaning and drying process, the material rack and the material basket can be integrally processed together. After entering the chamfering process, the material basket can be smoothly taken out individually through the first material basket taking opening, so that seamless connection can be achieved between the glue boiling process and the chamfering process, which not only saves labor but also improves the smoothness of the transfer of materials between various processes, thereby improving production efficiency.

[0018] In the tooling disclosed by the present utility model, by providing a plurality of first installation positions on one material rack, the number of transfers at one time can be increased. Since the first material basket taking opening is formed on the side surface of the material rack, after the previous process is completed, the material basket can be quickly slid out or placed from the side surface of the material rack without affecting the hoisting and transfer of the tooling, thereby greatly improving the efficiency of basket separation and transfer.

[0019] Other advantages, objectives, and features of the present utility model will be described in the subsequent specification, and to some extent, will be obvious to those skilled in the art or can be taught by the practice of the present utility model. The objectives and other advantages of the present utility model can be achieved and obtained through the following specification. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to make the objectives, technical solutions, and beneficial effects of the present utility model clearer, the following drawings are provided for the description of the present utility model:

[0021] Figure 1 It is a schematic structural view of the glue-boiling tooling of the present utility model;

[0022] Figure 2 It is a schematic structural view of the material rack of the present utility model;

[0023] Figure 3 It is a side view of the material rack;

[0024] Figure 4 It is a schematic structural view of the material basket.

[0025] The reference signs in the drawings are as follows: material rack 1, material basket 2, first installation position 3, top frame 4, bottom frame 5, vertical connecting rod 6, first angle steel 7, second installation position 8, second angle steel 9, cross beam 10, hook seat 11, basket frame 12, woven net 13, cross bar 14, first pulling frame 15, strengthening rod 16, limiting ring 17, second pulling frame 18, blocking portion 19. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0026] As Figures 1 to 4 shown, a glue-boiling tooling that can be integrally transferred disclosed by the present utility model includes a material rack 1 and a material basket 2. A plurality of first installation positions 3 are formed on the material rack 1 at intervals along the vertical direction, and one first installation position 3 is used to correspondingly install one material basket 2. Taking each group of the first installation positions 3 in the vertical direction as a set, in this embodiment, 2 sets of first installation positions 3 are arranged along the horizontal direction. A first basket-taking opening is formed on the same side of the material rack 1 for each first installation position 3. That is, the first basket-taking openings of the two sets of first installation positions 3 are all located on the same side, which can facilitate unified picking and placing operations and greatly improve the convenience during manual picking and placing.

[0027] In the device of the present utility model, the material basket 2 can be smoothly taken out individually through the first basket-taking opening, enabling seamless connection between the glue-boiling process and the chamfering process. This not only saves labor but also improves the smoothness of material transfer between various processes, thereby improving production efficiency.

[0028] In this embodiment, the size and capacity of each material basket 2 are basically the same. The weight of the material basket 2 has been controlled according to the requirements of the chamfering process during the glue boiling process. Therefore, the weight standard can be unified. In the chamfering process, the blank can be directly processed after being taken out of the material basket 2, saving the steps of re-sorting and loading. This method of loading according to the process requirements further improves the chamfering efficiency and reduces unnecessary operation steps.

[0029] In some other embodiments, the material rack 1 is cylindrical. However, the cylindrical structure results in a large amount of wasted space and is not conducive to the installation of multiple material baskets 2. At the same time, the directions of taking and placing the material baskets 2 cannot be unified, resulting in problems such as inconvenient taking and placing.

[0030] In this embodiment, the material rack 1 includes a top frame 4, a bottom frame 5, and vertical connecting rods 6. Both the top frame 4 and the bottom frame 5 are rectangular frame structures with the same shape, and the top frame 4 and the bottom frame 5 are parallel. The vertical connecting rods 6 are perpendicularly connected between the top frame 4 and the bottom frame 5. By adopting the above structure, the material rack 1 forms a hexahedron frame structure, and then combined with the square material basket 2, it can accommodate more material baskets 2 at one time, reduce the waste of extra space, and improve the transfer efficiency. The front and rear sides of the material rack 1 are used for taking and placing the material baskets 2, and the left and right sides are used for limiting the material baskets 2, which can ensure the transfer stability while facilitating the taking and placing of the material baskets 2. Those skilled in the art can understand that, as shown in the figure, in this embodiment, the same vertical connecting rod 6 is shared between two adjacent groups of first installation positions 3 in the horizontal direction.

[0031] In some other embodiments, the first installation position 3 can be formed by a bottom support plate. The two ends of the bottom support plate are respectively connected to the vertical connecting rods 6. However, while occupying a large amount of space, the bottom support plate is not convenient for draining the water on the material.

[0032] In this embodiment, the first installation position 3 includes two first angle steels 7 with their inner angles facing each other. The inner angles of the first angle steels 7 face inward. Taking the normal direction of the first basket-taking opening as the longitudinal direction, the two ends of the first angle steels 7 are respectively connected to two longitudinally adjacent vertical connecting rods 6. By welding the first angle steels 7 to the vertical connecting rods 6, the stability of the main structure can be ensured. The bottom surfaces of the two first angle steels 7 are combined to support the material basket 2, and the side surfaces of the two first angle steels 7 are used to limit the side surface of the material basket 2, which can prevent the material basket 2 from slipping out from the side and at the same time form a track for the material basket 2 to face the taking and placing side, reducing the interference between the material basket 2 and the material rack 1 during taking and placing, and making the manual taking and placing operation more convenient.

[0033] In this embodiment, a plurality of second mounting positions 8 are also formed on the rack 1, which are spaced apart vertically. The second mounting positions 8 correspond one-to-one with the first mounting positions 3 and are also corresponding in height. The second mounting positions 8 are used to mount the material baskets 2. Each second mounting position 8 forms a second basket-taking opening on the other side of the rack 1. The second basket-taking opening is located on the side of the rack 1 away from the side where the first basket-taking opening is located, and can accommodate more material baskets 2. In the device of the present utility model, by combining two groups of first mounting positions 3 and two groups of second mounting positions 8, four groups of mounting positions can be formed at the four corners of a rectangle, which not only increases the number of transfers and improves the transfer efficiency, but also makes the transfer process more stable by arranging the four corners.

[0034] In this embodiment, the second mounting position 8 includes two second angle steels 9 with opposite inner angles. The two ends of the second angle steel 9 are respectively connected to two adjacent vertical connecting rods 6 in the longitudinal direction. The structure and shape of the second angle steel 9 are exactly the same as those of the first angle steel 7, so that the weight of the rack 1 can be balanced, and the stability of the rack 1 itself and the tooling during transfer is increased. At the same time, the overall structure is made more beautiful and convenient for manufacturing.

[0035] In this embodiment, as Figure 3 shown, the first angle steel 7 and the second angle steel 9 incline downward toward the center of the rack 1, so that a V-shaped structure is formed between the same group of the first angle steel 7 and the second angle steel 9. The inner angle of the V-shaped structure is an obtuse angle, so that the material basket 2 inclines inward to prevent it from slipping off the rack 1 during the transfer process. By setting a certain inclination angle, the material baskets 2 in the first mounting position 3 and the material baskets 2 in the second mounting position 8 can also contact each other inside, reducing the possibility of the material baskets 2 shaking during the transfer.

[0036] In this embodiment, a cross beam 10 is fixed at the center of the top frame 4, and a hook seat 11 is installed on the cross beam 10. During the transfer, by cooperating with the hook seat 11 through an electric hoist, the transfer operation can be facilitated. In order to increase the overall structural strength and stability of the rack 1, a rack 1 is also provided at the center of the bottom frame 5 in the device of the present utility model.

[0037] In this embodiment, the material basket 2 includes a basket frame 12 and a woven net 13 installed on the side and bottom of the basket frame 12. A material-taking opening is formed on the upper side of the basket frame 12, and a cross bar 14 is installed on one side of the basket frame 12. A first pulling frame 15 is connected to the cross bar 14. The plane where the first pulling frame 15 is located is horizontally arranged, which can facilitate the manual pulling out of the material basket 2 and facilitate the operation of subsequent processes.

[0038] In this embodiment, a horizontally arranged reinforcing rod 16 is fixed on two sides of the basket frame 12 adjacent to the first pull frame 15, and a limiting ring 17 is fixed at both ends of the reinforcing rod 16. The limiting ring 17 extends into the inner side of the basket frame 12, and a second pull frame 18 is vertically slidably penetrated in the limiting ring 17. Both ends of the second pull frame 18 extend inward to form a stopper 19 for limiting cooperation with the limiting ring 17. By providing the reinforcing rod 16, it is not only convenient to install the limiting ring 17, but also to increase the structural strength of the place, thereby avoiding the deformation problem of the material basket 2 caused by the second pull frame 18 when in use. The second pull frame 18 can slide vertically. When the material basket 2 is placed in the material rack 1, the second pull frame 18 retracts downward into the material basket 2 to avoid interference between the second pull frame 18 and the material rack 1. When the material basket 2 needs to be transferred, the second pull frame 18 can be manually lifted upward, and the two second pull frames 18 can provide a force point for the worker to facilitate the transfer of the material basket 2.

[0039] In the embodiment of the utility model, the second pull frame 18 is U-shaped and both ends extend inward to form a blocking portion 19 that cooperates with the limiting ring 17 for limiting. After the second pull frame 18 is pulled upward, it can be conveniently cooperated with the limiting ring 17 to achieve limiting, which makes the operation simpler and can greatly improve the transportation efficiency of the pull frame.

[0040] In this embodiment, the mesh diameter D of the woven net 13 is 5.5 mm. The woven net 13 is made of stainless steel mesh, which has strong rigidity. The wire mesh diameter φ of the woven net 13 is 1 mm, which is convenient for leaking water and slag, and can better cooperate with the blank to prevent the blank from leaking from the mesh of the woven net 13, so as to facilitate the operation of separating and transporting the blank. Of course, the above dimensions can be changed according to actual needs.

[0041] Finally, it should be noted that the above preferred embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail through the above preferred embodiments, those skilled in the art should understand that various changes can be made in form and details without departing from the scope defined by the claims of the utility model.

Claims

1. A rubber boiling tool that can be transferred as a whole, characterized by: It comprises a material rack and a material basket. The material rack is formed with a plurality of first installation positions distributed along the vertical interval. The first installation positions are used to install the material basket. Each first installation position is formed with a first basket taking opening on the same side of the material rack.

2. The integrally transferable glue boiling tool according to claim 1, characterized in that: The material rack comprises a top frame, a bottom frame and a vertical connecting rod, the top frame and the bottom frame are parallel, and the vertical connecting rod is vertically connected between the top frame and the bottom frame.

3. The integrally transferable glue boiling tool according to claim 2, characterized in that: The first installation position includes two first angle steels arranged with opposite inner angles, with the normal direction of the first basket opening as the longitudinal direction, and the two ends of the first angle steel are respectively connected to two vertical connecting rods adjacent to each other in the longitudinal direction.

4. The integrally transferable glue boiling tool according to claim 3, characterized in that: The material rack is also provided with a plurality of second mounting positions spaced apart vertically, the second mounting positions corresponding one to one with the first mounting positions, the second mounting positions being used for mounting material baskets, and each second mounting position is provided with a second basket taking opening facing the other side of the material rack.

5. The integrally transferable glue boiling tool according to claim 4, characterized in that: The second installation position includes two second angle steels arranged at opposite inner angles, and two ends of the second angle steels are respectively connected to two vertical connecting rods adjacent to each other in the longitudinal direction.

6. The integrally transferable glue boiling tool according to claim 5, characterized in that: The first angle steel and the second angle steel are inclined downward toward the center of the material rack, so that the first angle steel and the second angle steel of the same group are combined into a V-shaped structure.

7. The integrally transferable glue boiling tool according to claim 2, characterized in that: A cross beam is fixed at the center of the top frame, and a hook seat is installed on the cross beam.

8. The integrally transferable glue boiling tool according to any one of claims 1 to 7, characterized in that: The material basket comprises a frame, and woven nets installed on the side and bottom of the frame. A material taking port is formed on the upper side of the frame. A cross bar is installed on one side of the frame, and a first pull frame is connected to the cross bar.

9. The integrally transferable glue boiling tool according to claim 8, characterized in that: A horizontally arranged reinforcing rod is fixed on two side surfaces of the basket adjacent to the first pull frame, and limiting rings are fixed at both ends of the reinforcing rod. A second pull frame is vertically slidably penetrated in the limiting ring, and both ends of the second pull frame extend inwardly to form a blocking portion that cooperates with the limiting ring for limiting.

10. The integrally transferable glue boiling tool according to claim 8, characterized in that: The mesh diameter D of the woven mesh is in the range of 5 mm to 6 mm, and the wire mesh diameter φ of the woven mesh is in the range of 0.8 mm to 1.2 mm.