Filter winding device

By designing a filter winding device including a base plate, a cage, a drive mechanism, a clamping mechanism and a reciprocating mechanism, the problem that the existing winding device is difficult to meet the winding needs is solved, and the regular arrangement and stable rotation of the filter winding are achieved.

CN222965934UActive Publication Date: 2025-06-10CHENGDU QIANJI TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422107377.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-29
Publication Date
2025-06-10
Estimated Expiration
2034-08-29

AI Technical Summary

Technical Problem

When the existing filter winding device fixes and rotates the main structure of the filter, it is difficult to meet the winding requirements, resulting in the accumulation of wire harnesses that cannot meet the specification requirements.

Method used

A filter winding device including a base plate, a cage, a drive mechanism, a clamping mechanism and a reciprocating mechanism is designed. The cage slides in the slide groove, and the drive mechanism and the clamping mechanism clamp the filter, and the low-speed motor drives the eccentric wheel to rotate at a low speed. The movable connection between the connecting rod and the pushing rod makes the cage reciprocating, ensuring that the wiring harness is arranged regularly.

Benefits of technology

The device can easily wind the filter winding that meets the requirements, and ensure the regular arrangement of the wiring harness and meet the winding needs through stable rotation and horizontal movement.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222965934U_ABST
    Figure CN222965934U_ABST
Patent Text Reader

Abstract

The utility model discloses a filter winding device, and belongs to the technical field of filters. The filter winding device comprises a bottom plate, a sliding groove is formed in the top end of the bottom plate, a holder is slidably connected to the interior of the sliding groove, a driving mechanism is installed on one side of the holder, a clamping mechanism is installed on the other side of the holder, a reciprocating mechanism is arranged on one side of the bottom plate, and the reciprocating mechanism is arranged on the other side of the bottom plate. The reciprocating mechanism comprises a low-speed motor, an eccentric wheel, a connecting rod and a push-pull rod, the low-speed motor is installed on the outer wall of the bottom plate, the output end of the low-speed motor extends into the bottom plate and is in transmission connection with one side of the eccentric wheel, and the outer edge of the eccentric wheel is rotationally connected with the connecting rod; one end of the connecting rod is movably connected with one end of the push-pull rod, and one end of the push-pull rod extends into the sliding groove and is connected with one side of the retainer.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of filters, in particular to a filter winding device. Background Art

[0002] Winding is a key process in the manufacturing process of filters. At present, filter winding can be completed by professional winding machines, but winding machines are expensive and the cost of purchasing equipment is very high. It is only suitable for large-scale filter manufacturers to carry out mass production.

[0003] However, when placing the filter main structure, the existing winding device usually needs to use multiple wrenches to adjust the tension in order to effectively fix the filter main structure, and the fixed filter main structure can only be limited to a specified position area, causing the wound wire harness to be piled up in the same area, which cannot meet the winding specification requirements. Utility Model Content

[0004] In order to solve the problem that the existing winding device cannot meet the winding requirements, the utility model provides a filter winding device.

[0005] In view of the above problems, the technical solution proposed by the utility model is:

[0006] A filter winding device comprises a base plate, a slide groove is provided at the top of the base plate, a retaining frame is slidably connected inside the slide groove, a driving mechanism is installed on one side of the retaining frame, a clamping mechanism is installed on the other side of the retaining frame, a reciprocating mechanism is provided on one side of the base plate, the reciprocating mechanism comprises a low-speed motor, an eccentric wheel, a connecting rod and a push-pull rod, the low-speed motor is installed on the outer wall of the base plate, the output end of the low-speed motor extends to the inside of the base plate and is transmission-connected to one side of the eccentric wheel, the outer edge of the eccentric wheel is rotatably connected to the connecting rod, one end of the connecting rod is movably connected to one end of the push-pull rod, one end of the push-pull rod extends to the inside of the slide groove and is connected to one side of the retaining frame.

[0007] Furthermore, the driving mechanism includes a sleeve and a disc body, the sleeve is fixedly mounted on one side of the retaining frame, and the inside of the sleeve is rotatably connected to the disc body.

[0008] The beneficial effect of adopting the above further solution is that the disc body can maintain stable rotation through the limiting effect of the sleeve.

[0009] Furthermore, the driving mechanism also includes a stepping motor, and the stepping motor is installed on one side of the outer wall of the retaining frame, and the output end of the stepping motor is drivingly connected to one side of the disk body.

[0010] The beneficial effect of adopting the above further solution is that by installing and using the stepping motor, sufficient power is provided for the rotation of the disk body.

[0011] Further, the clamping mechanism includes a push plate, a chuck, a hydraulic cylinder, and a pair of limit rods. A pair of the limit rods are inserted and connected to the outer wall of the cage. One end of each of the pair of limit rods is connected to one side of the push plate. The chuck is rotatably connected to one side of the push plate. The hydraulic cylinder is installed on the outer wall of the cage, and the output end of the hydraulic cylinder is connected to one side of the push plate.

[0012] The beneficial effect of adopting the above further solution is that through the insertion of the limit rods, the push plate can drive the chuck to always move in a straight line. By installing and using the hydraulic cylinder, sufficient power is provided for pushing the push plate.

[0013] Further, the chuck and the disk body are on the same axis line.

[0014] The beneficial effect of adopting the above further solution is that by utilizing the positional relationship between the chuck and the disk body, the filter clamped between the two can maintain stable rotation.

[0015] Further, the cage includes a frame body and a slider. The slider is installed at the bottom end of the frame body, and the slider is slidably connected inside the chute.

[0016] The beneficial effect of adopting the above further solution is that by the slider sliding inside the chute, the filter clamped on the frame body can be driven to maintain stable horizontal movement.

[0017] Further, the frame body is arranged in a "U" shape.

[0018] The beneficial effect of adopting the above further solution is that by arranging the frame body in a "U" shape, it can respectively provide installation positions for the driving mechanism and the clamping mechanism.

[0019] Compared with the prior art, the beneficial effect of the present utility model is:

[0020] The filter winding device, through the cooperation of the cage, the driving mechanism, the clamping mechanism and the reciprocating mechanism, enables the winding device to more conveniently wind a filter winding that meets the requirements. Among them, by sliding the cage inside the chute, the driving mechanism and the clamping mechanism can be respectively driven to move. At the same time, through the clamping and driving of the filter by the driving mechanism and the clamping mechanism, the filter can perform winding operations at any position. Then, the output end of the low-speed motor drives the eccentric wheel to rotate slowly, and drives one end of the connecting rod to swing. At the same time, through the movable connection between the connecting rod and the push-pull rod, when one end of the connecting rod moves, it can cause the push-pull rod to expand and contract on one side of the chute, thereby pulling the cage to move reciprocally, which is beneficial to the regular arrangement of the wound wire harness. Description of the Drawings

[0021] Figure 1 A three-dimensional schematic diagram of a filter winding device provided by the present utility model;

[0022] Figure 2 A bottom view of the cage of a filter winding device provided by the present utility model;

[0023] Figure 3 A sectional view of the driving mechanism of a filter winding device provided by the present utility model;

[0024] Figure 4 A schematic diagram of the reciprocating mechanism of a filter winding device provided by the present utility model;

[0025] Figure 5 A schematic diagram of the clamping mechanism of a filter winding device provided by the present utility model.

[0026] In the figure: 100, bottom plate; 200, cage; 2001, frame body; 2002, slider; 300, driving mechanism; 3001, sleeve; 3002, disc body; 3003, stepper motor; 400, clamping mechanism; 4001, push plate; 4002, chuck; 4003, hydraulic cylinder; 4004, limiting rod; 500, reciprocating mechanism; 5001, low-speed motor; 5002, eccentric wheel; 5003, connecting rod; 5004, push-pull rod; 600, chute. Detailed Embodiments

[0027] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0028] Embodiment 1

[0029] See also Figures 1-5 The utility model provides a technical solution: a filter winding device, including a base plate 100, a slide groove 600 is provided at the top of the base plate 100, a holder 200 is slidably connected inside the slide groove 600, a driving mechanism 300 is installed on one side of the holder 200, a clamping mechanism 400 is installed on the other side of the holder 200, a reciprocating mechanism 500 is provided on one side of the base plate 100, the reciprocating mechanism 500 includes a low-speed motor 5001, an eccentric wheel 5002, a connecting rod 5003 and a push-pull rod 5004, the low-speed motor 5001 is installed on the outer wall of the base plate 100, the output end of the low-speed motor 5001 extends to the inside of the base plate 100, and is transmission-connected to one side of the eccentric wheel 5002, the outer edge of the eccentric wheel 5002 is rotationally connected to the connecting rod 5003, one end of the connecting rod 5003 is movably connected to one end of the push-pull rod 5004, and the push-pull rod One end of 5004 extends to the interior of the slide groove 600 and is connected to one side of the retaining frame 200. The retaining frame 200 slides inside the slide groove 600, so that the driving mechanism 300 and the clamping mechanism 400 can be driven to move respectively. At the same time, the filter is clamped and driven by the driving mechanism 300 and the clamping mechanism 400, so that the filter can be wound at any position, and then the eccentric wheel 5002 is driven to rotate at a low speed through the output end of the low-speed motor 5001, and one end of the connecting rod 5003 is driven to swing. At the same time, through the movable connection between the connecting rod 5003 and the push-pull rod 5004, one end of the connecting rod 5003 can cause the push-pull rod 5004 to extend and retract on one side of the slide groove 600 when it moves, thereby pulling the retaining frame 200 to reciprocate, which is conducive to the regular arrangement of the wound wire harness.

[0030] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0031] Embodiment 2

[0032] See also Figures 1-5As an embodiment of the present utility model, further, the driving mechanism 300 includes a sleeve 3001 and a disk body 3002. The sleeve 3001 is fixedly mounted on one side of the holder 200. The inner part of the sleeve 3001 is rotatably connected to the disk body 3002. Through the limiting effect of the sleeve 3001, the disk body 3002 can maintain stable rotation. The driving mechanism 300 also includes a stepping motor 3003. The stepping motor 3003 is mounted on one side of the outer wall of the holder 200. The output end of the stepping motor 3003 is transmission-connected to one side of the disk body 3002. The installation and use of the stepper motor 3003 provides sufficient power for the rotation of the disk body 3002. The clamping mechanism 400 includes a push plate 4001, a chuck 4002, a hydraulic cylinder 4003 and a pair of limit rods 4004. The outer wall of the retaining frame 200 is inserted and connected with a pair of limit rods 4004. One end of the pair of limit rods 4004 is connected to one side of the push plate 4001. One side of the push plate 4001 is rotatably connected to the chuck 4002. Through the insertion of the limit rods 4004, the push plate 4001 can drive the chuck 4002 to always maintain the same straight line motion.

[0033] Embodiment 3

[0034] See also Figures 1-5 As an embodiment of the present invention, further, the chuck 4002 and the disk body 3002 are on the same axis. By utilizing the positional relationship between the chuck 4002 and the disk body 3002, the filter clamped between the two can maintain stable rotation. The outer wall of the holder 200 is installed with a hydraulic cylinder 4003, and the output end of the hydraulic cylinder 4003 is connected to one side of the push plate 4001. Through the installation and use of the hydraulic cylinder 4003, it provides sufficient power for pushing the push plate 4001, and the holder 2 00 includes a frame 2001 and a slider 2002. The slider 2002 is installed at the bottom end of the frame 2001, and the slider 2002 is slidably connected to the inside of the slide groove 600. The slider 2002 slides inside the slide groove 600, so that the filter clamped on the frame 2001 can maintain stable horizontal movement. The frame 2001 is set to a "U" shape. By setting the frame 2001 to a "U" shape, it can provide installation positions for the driving mechanism 300 and the clamping mechanism 400 respectively.

[0035] Specifically, the working principle of this kind of filter winding device: When in use, first check whether the structure of the device is intact. After ensuring the integrity of the structure, then put it into use. Among them, by starting the hydraulic cylinder 4003, its output end pushes the push plate 4001 to move horizontally until the push plate 4001 drives the chuck 4002 to move to the specified position, and place the filter between the chuck 4002 and the disc body 3002. And by utilizing the positional relationship between the chuck 4002 and the disc body 3002, the filter clamped between the two is kept rotating stably. Then, by starting the stepping motor 3003, its output end drives the disc body 3002 to rotate, so as to promote the rotation of the filter. Then, by starting the low-speed motor 5001, its output end drives the eccentric wheel 5002 to rotate at a low speed and drives one end of the connecting rod 5003 to swing. At the same time, through the movable connection between the connecting rod 5003 and the push-pull rod 5004, when one end of the connecting rod 5003 moves, it can promote the push-pull rod 5004 to stretch and contract on one side of the chute 600, so as to pull the cage 200 to move reciprocally, which is beneficial to the regular arrangement of the wound wire harness.

Claims

1. A filter winding device, characterized in that: The invention comprises a bottom plate (100), a top end of the bottom plate (100) is provided with a slide groove (600), the inside of the slide groove (600) is slidably connected with a holder (200), a driving mechanism (300) is installed on one side of the holder (200), a clamping mechanism (400) is installed on the other side of the holder (200), a reciprocating mechanism (500) is provided on one side of the bottom plate (100), and the reciprocating mechanism (500) comprises a low-speed motor (5001), an eccentric wheel (5002), a connecting rod (5003) and a push-pull rod (5004), The low-speed motor (5001) is installed on the outer wall of the base plate (100), and the output end of the low-speed motor (5001) extends to the inside of the base plate (100) and is transmission-connected to one side of the eccentric wheel (5002). The outer edge of the eccentric wheel (5002) is rotationally connected to the connecting rod (5003), and one end of the connecting rod (5003) is movably connected to one end of the push-pull rod (5004). One end of the push-pull rod (5004) extends to the inside of the slide groove (600) and is connected to one side of the retaining frame (200).

2. A filter winding device according to claim 1, characterized in that: The driving mechanism (300) comprises a sleeve (3001) and a disc body (3002); the sleeve (3001) is fixedly mounted on one side of the retaining frame (200); and the inside of the sleeve (3001) is rotatably connected to the disc body (3002).

3. A filter winding device according to claim 2, characterized in that: The driving mechanism (300) further comprises a stepping motor (3003), the stepping motor (3003) being mounted on one side of the outer wall of the retaining frame (200), and the output end of the stepping motor (3003) being drivingly connected to one side of the disk body (3002).

4. A filter winding device according to claim 3, characterized in that: The clamping mechanism (400) comprises a push plate (4001), a chuck (4002), a hydraulic cylinder (4003) and a pair of limiting rods (4004); the outer wall of the retaining frame (200) is interlaced with the pair of limiting rods (4004); one end of the pair of limiting rods (4004) is connected to one side of the push plate (4001); one side of the push plate (4001) is rotatably connected to the chuck (4002); the outer wall of the retaining frame (200) is installed with a hydraulic cylinder (4003); the output end of the hydraulic cylinder (4003) is connected to one side of the push plate (4001).

5. A filter winding device according to claim 4, characterized in that: The chuck (4002) and the disc body (3002) are located on the same axis.

6. A filter winding device according to claim 1, characterized in that: The retaining frame (200) comprises a frame body (2001) and a sliding block (2002); the sliding block (2002) is installed at the bottom end of the frame body (2001), and the sliding block (2002) is slidably connected inside the sliding groove (600).

7. A filter winding device according to claim 6, characterized in that: The frame (2001) is configured in a "U" shape.