Pulverized coal dust collector
By designing a coal dust collector including a filtering mechanism and a cleaning mechanism, the problem of inability to effectively filter coal dust debris and the need to manually clean up residues in the prior art is solved, and the effect of improving the quality of coal dust and reducing labor costs is achieved.
Patent Information
- Application Number
- CN202421955534.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-13
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2034-08-13
AI Technical Summary
The existing coal dust collector cannot effectively filter large particles and debris in coal dust, resulting in a decrease in the quality of coal dust and requires manual cleaning of residues, which increases labor costs.
A coal dust collector is designed, including a filtering mechanism and a cleaning mechanism. The filtering mechanism filters out debris through the filter mesh and the grid frame, and can replace the filter mesh; the cleaning mechanism cleans the coal powder tank and filter box through a high-pressure nozzle and a water pump.
Effectively filter out large particles and debris in coal powder, improve the quality of coal powder, reduce the need for manual cleaning, and reduce labor costs.
Smart Images
Figure CN222969440U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of powder dust collectors, in particular to a coal powder dust collector. Background Art
[0002] Coal powder refers to coal with a particle size of less than 0.5 mm, and is the most commonly used additive in cast iron sand. In recent years, foreign countries have mixed coal powder with clay to supply the market as a commodity. Adding coal powder to wet sand for cast iron can prevent sand adhesion defects on the surface of the casting, improve the surface finish of the casting, reduce sand inclusion defects, and improve the collapse function of the sand. For wet ductile iron parts, it can also effectively prevent the formation of subcutaneous pores. A circular vortex burner can be used without preheating the air. After using the device to process the coal into coal powder, a coal powder dust collector is needed to collect the coal powder, and after collection, it is transported to the storage site for storage.
[0003] When coal is processed into coal powder by a grinding device, many large particles that do not meet the requirements, as well as sand and gravel and other debris will be mixed in the coal powder. The current coal powder dust collector does not have the function of filtering out these large particles or sand and gravel and other debris, so that these debris are stored and used together with the coal powder, resulting in a significant reduction in the quality of the coal powder. At the same time, when the current coal powder dust collector takes out the coal powder for centralized storage or use, a lot of residues will remain inside. These residues usually need to be cleaned manually with cleaning tools, which will result in a lot of labor consumption, thereby increasing labor costs. Utility Model Content
[0004] The utility model aims to solve the shortcomings of the prior art and proposes a coal powder dust collector, which filters the impurities in the coal powder through a filtering mechanism and cleans the coal powder tank and the filter box through a cleaning mechanism.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A coal dust collector comprises a filter box, wherein a filter mechanism is arranged on the upper side of the filter box, a coal powder tank is arranged on the top of the filter box, and a cleaning mechanism is arranged on the upper periphery of the coal powder tank;
[0007] The filtering mechanism includes a pull rod, a slot, a filter screen, a mesh frame, and a spring. The mesh frame is provided with a slot on both the front and rear sides of the left part. The mesh frame is slidably connected to the upper inner part of the filter box. The mesh frame is provided with a filter screen inside. The upper front and rear sides of the filter box are slidably connected with a pull rod. A spring is provided on the outer periphery of the middle part of the pull rod.
[0008] Through the above technical solution, the impurities contained in the coal powder can be filtered, and when the filter screen cannot be used, the grid frame is pulled out and replaced with a new filter screen to continue the filtering work.
[0009] Furthermore, the cleaning mechanism includes a water distribution pipe, a pump water pipe, a water pump, a water suction pipe, and a high-pressure nozzle. The water distribution pipe is fixedly connected to the outer periphery of the upper part of the pulverized coal tank. The front part of the water distribution pipe is fixedly connected with a pump water pipe. The pump water pipe is fixedly connected to the top of the water pump. The front part of the water pump is fixedly connected with a water suction pipe. A plurality of uniformly distributed high-pressure nozzles are arranged on the upper side inside the pulverized coal tank;
[0010] Through the above technical solution, the water pump uses the water suction pipe to pump water, and then the water pump pumps the water through the pump water pipe to the water distribution pipe. Finally, the water in the water distribution pipe is sprayed onto the inner wall of the pulverized coal tank through the high-pressure nozzle to clean the pulverized coal tank and the filter box.
[0011] Furthermore, the high-pressure nozzle penetrates through the outer periphery of the upper part of the pulverized coal tank and is communicated with the water distribution pipe;
[0012] Through the above technical solution, the water in the water distribution pipe is sprayed through the high-pressure nozzle.
[0013] Furthermore, a feed inlet is fixedly connected to the top of the pulverized coal tank, and the feed inlet is communicated with the inside of the pulverized coal tank;
[0014] Through the above technical solution, pulverized coal is added to the pulverized coal tank through the feed inlet.
[0015] Furthermore, a dust collection box is slidably connected to the lower side inside the filter box, and a plurality of uniformly distributed support legs are fixedly connected to the bottom of the filter box;
[0016] Through the above technical solution, the filtered pulverized coal is collected by the dust collection box.
[0017] Furthermore, a box door is arranged on the right side of the front part of the filter box, and a handle is fixedly connected to the right part of the box door;
[0018] Through the above technical solution, the dust collection box is taken out by pulling the handle to open the box door.
[0019] Furthermore, through the above technical solution, a baffle is fixedly connected to the left part of the wire frame, and the pull rod penetrates through the inside of the card slot;
[0020] Through the above technical solution, the wire frame is limited by the fixing plate to prevent the wire frame from completely sinking into the filter box.
[0021] The utility model has the following beneficial effects:
[0022] 1. In the present utility model, the grid is fixed by inserting a pull rod into a card slot, and the grid is used for filtration. After filtration, the pull rod is pulled to extract the grid, and the filter screen with impurities is removed and a new filter screen is replaced, so as to avoid that when coal is processed into pulverized coal by a grinding device, there are many large particles that do not meet the requirements and sundries such as sand and gravel in the pulverized coal, and these sundries cannot be effectively filtered, resulting in these sundries being stored and used together with the pulverized coal, greatly reducing the quality of the pulverized coal.
[0023] 2. In the present utility model, water is pumped through a pump water pipe to a water delivery pipe by a water pump, and then the water in the water distribution pipe is sprayed onto the inner wall of the pulverized coal tank by a high-pressure nozzle. While the inner wall is being cleaned by the water, the water flows into the filter box, and then the filter box is cleaned, so as to avoid that when the pulverized coal is taken out for centralized storage or use, there will be a lot of residues inside, and manual cleaning tools are needed for cleaning, resulting in a large amount of labor consumption and thus increasing the labor cost. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a schematic structural diagram of a pulverized coal tank of a pulverized coal dust collector proposed by the present utility model;
[0025] Figure 2 It is a schematic structural diagram of a dust collection box of a pulverized coal dust collector proposed by the present utility model;
[0026] Figure 3 It is a schematic structural diagram of a pull rod of a pulverized coal dust collector proposed by the present utility model;
[0027] Figure 4 It is a schematic structural diagram of a high-pressure nozzle of a pulverized coal dust collector proposed by the present utility model;
[0028] Figure 5 It is a schematic structural diagram of a grid of a pulverized coal dust collector proposed by the present utility model.
[0029] LEGEND DESCRIPTION:
[0030] 1. Pulverized coal tank; 2. Cleaning mechanism; 201. Water distribution pipe; 202. Pump water pipe; 203. Water pump; 204. Water extraction pipe; 205. High-pressure nozzle; 3. Filtration mechanism; 301. Pull rod; 302. Card slot; 303. Filter screen; 304. Grid; 305. Spring; 4. Support leg; 5. Feed inlet; 6. Filter box; 7. Dust collection box; 8. Box door; 9. Handle; 10. Baffle. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0031] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0032] Referring to Figures 1-5 , an embodiment provided by the present invention: a pulverized coal dust collector, including a filter box 6, a filter mechanism 3 is arranged on the upper side inside the filter box 6, a pulverized coal tank 1 is arranged on the top of the filter box 6, and a cleaning mechanism 2 is arranged on the outer periphery of the upper part of the pulverized coal tank 1;
[0033] The filter mechanism 3 includes a pull rod 301, a clamping groove 302, a filter screen 303, a wire mesh frame 304, and a spring 305. Clamping grooves 302 are arranged on both the front and rear sides of the left part of the wire mesh frame 304. The wire mesh frame 304 is slidably connected to the upper inner side of the filter box 6. A filter screen 303 is arranged inside the wire mesh frame 304. Pull rods 301 are slidably connected to both the front and rear sides of the upper part of the filter box 6. Springs 305 are arranged on the outer periphery of the middle part of the pull rods 301. Pulverized coal slowly falls from the pulverized coal tank 1 into the dust collection box 7 inside the filter box 6. During the process of falling into the filter box 6, the pulverized coal is filtered by the filter screen 303, and the impurities mixed in the pulverized coal are filtered. When the filter screen 303 can no longer filter, pull the pull rod 301. After the pull rod 301 is pulled out of the clamping groove 302, the wire mesh frame 304 with the filter screen 303 is taken out. After taking out, the filter screen 303 is removed and a new filter screen 303 is replaced. Then, the wire mesh frame 304 with the new filter screen 303 is inserted into the filter box 6. After putting it in, the spring 305 generates an elastic force to push the pull rod 301 into the clamping groove 302 again. The wire mesh frame 304 is fixed by the cooperation of the pull rod 301 and the clamping groove 302.
[0034] The cleaning mechanism 2 includes a water distribution pipe 201, a pump water pipe 202, a water pump 203, a water suction pipe 204, and a high-pressure nozzle 205. The water distribution pipe 201 is fixedly connected to the outer periphery of the upper part of the pulverized coal tank 1. The front part of the water distribution pipe 201 is fixedly connected to the pump water pipe 202. The pump water pipe 202 is fixedly connected to the top of the water pump 203. The front part of the water pump 203 is fixedly connected to the water suction pipe 204. A plurality of uniformly distributed high-pressure nozzles 205 are arranged on the upper side inside the pulverized coal tank 1. The water pump 203 pumps water through the water suction pipe 204, and then the water pump 203 pumps the water to the water distribution pipe 201 through the pump water pipe 202. The high-pressure nozzles 205 spray the water in the pump water pipe 202 onto the inner wall of the pulverized coal tank 1. When the water is used to clean the pulverized coal tank 1, it flows into the filter box 6, and then the filter box 6 is cleaned. The high-pressure nozzles 205 penetrate through the outer periphery of the upper part of the pulverized coal tank 1 and are connected to the water distribution pipe 201. The top of the pulverized coal tank 1 is fixedly connected to a feed inlet 5. Pulverized coal is added into the pulverized coal tank 1 through the feed inlet 5. The feed inlet 5 is connected to the inside of the pulverized coal tank 1. A dust collection box 7 is slidably connected to the lower side inside the filter box 6. The filtered pulverized coal is collected by the dust collection box 7. A plurality of uniformly distributed support legs 4 are fixedly connected to the bottom of the filter box 6. The entire device is supported by the support legs 4. A box door 8 is arranged on the right side of the front part of the filter box 6. A handle 9 is fixedly connected to the right part of the box door 8. The box door 8 is opened by pulling the handle 9 so that the dust collection box 7 can be removed. A baffle 10 is fixedly connected to the left part of the wire mesh frame 304. The baffle 10 is used for limiting to prevent the wire mesh frame 304 from being completely immersed in the filter box 6. The pull rod 301 penetrates through the inside of the card slot 302.
[0035] Working principle: When it is necessary to collect pulverized coal, first add the pulverized coal into the pulverized coal tank 1 through the feed inlet 5. The pulverized coal tank 1 is connected to the filter box 6. The pulverized coal slowly falls into the dust collection box 7 inside the filter box 6. During the process of falling into the filter box 6, the pulverized coal is filtered by the filter screen 303, and the impurities mixed in the pulverized coal are filtered. When the filter screen 303 can no longer filter, pull the pull rod 301. After the pull rod 301 is pulled out of the card slot 302, the wire mesh frame 304 with the filter screen 303 is taken out. After taking out, remove the filter screen 303 and replace it with a new filter screen 303. Then insert the wire mesh frame 304 with the new filter screen 303 into the filter box 6. After putting it in, the spring 305 generates elastic force to push the pull rod 301 into the card slot 302 again. The wire mesh frame 304 is fixed by the cooperation of the pull rod 301 and the card slot 302. After the pulverized coal is removed, start the water pump 203. The water pump 203 pumps water through the water suction pipe 204, and then the water pump 203 pumps the water to the water distribution pipe 201 through the pump water pipe 202. The high-pressure nozzles 205 spray the water in the pump water pipe 202 onto the inner wall of the pulverized coal tank 1. When the water is used to clean the pulverized coal tank 1, it flows into the filter box 6, and then the filter box 6 is cleaned. After cleaning, pull out the dust collection box 7 with sewage and pour out the sewage.
[0036] Finally, it should be noted that the above are only the preferred embodiments of the present utility model and are not used to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. A coal dust collector, comprising a filter box (6), characterized in that: A filtering mechanism (3) is arranged on the upper side of the filter box (6), a pulverized coal tank (1) is arranged on the top of the filter box (6), and a cleaning mechanism (2) is arranged on the upper periphery of the pulverized coal tank (1); The filtering mechanism (3) comprises a pull rod (301), a slot (302), a filter screen (303), a mesh frame (304), and a spring (305); the mesh frame (304) is provided with a slot (302) on both the front and rear sides of the left portion; the mesh frame (304) is slidably connected to the inner upper portion of the filter box (6); a filter screen (303) is provided inside the mesh frame (304); the pull rod (301) is slidably connected to both the front and rear sides of the upper portion of the filter box (6); and a spring (305) is provided on the outer periphery of the middle portion of the pull rod (301).
2. A coal dust collector according to claim 1, characterized in that: The cleaning mechanism (2) comprises a water distribution pipe (201), a water pump pipe (202), a water pump (203), a water extraction pipe (204), and a high-pressure nozzle (205); the water distribution pipe (201) is fixedly connected to the upper periphery of the coal powder tank (1); the front of the water distribution pipe (201) is fixedly connected to the water pump pipe (202); the water pump pipe (202) is fixedly connected to the top of the water pump (203); the front of the water pump (203) is fixedly connected to the water extraction pipe (204); and a plurality of evenly distributed high-pressure nozzles (205) are arranged on the upper side of the interior of the coal powder tank (1).
3. A coal dust collector according to claim 2, characterized in that: The high-pressure nozzle (205) penetrates the upper periphery of the pulverized coal tank (1), and the high-pressure nozzle (205) is connected to the water distribution pipe (201).
4. A coal dust collector according to claim 1, characterized in that: A feed port (5) is fixedly connected to the top of the pulverized coal tank (1), and the feed port (5) is communicated with the interior of the pulverized coal tank (1).
5. A coal dust collector according to claim 1, characterized in that: A dust collecting box (7) is slidably connected to the lower side of the filter box (6), and a plurality of evenly distributed supporting legs (4) are fixedly connected to the bottom of the filter box (6).
6. A coal dust collector according to claim 2, characterized in that: A box door (8) is provided on the right side of the front of the filter box (6), and a handle (9) is fixedly connected to the right side of the box door (8).
7. A coal dust collector according to claim 1, characterized in that: The left portion of the grid frame (304) is fixedly connected with a baffle (10), and the pull rod (301) passes through the interior of the slot (302).