Thermal spraying equipment capable of adjusting spraying flow

By designing the coordination between the transmission assembly and the adjustment assembly in the thermal spraying equipment, adjusting the movement of the arc plate to change the discharge diameter, the problem of inconvenient spraying flow adjustment in the prior art is solved, and efficient and convenient spraying flow adjustment is achieved.

CN222970064UActive Publication Date: 2025-06-13CHINA MACHINE KAIBO SURFACE TECHNOLOGY (JIANGSU) CO LTD
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Patent Information

Application Number
CN202421821327.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-30
Publication Date
2025-06-13
Estimated Expiration
2034-07-30

AI Technical Summary

Technical Problem

When adjusting the spray flow, existing thermal spraying equipment needs to replace nozzles of different sizes, which affects the continuity and convenience of the equipment.

Method used

A thermal spraying device including a transmission assembly and a adjustment assembly is designed. Through the mutual cooperation between the transmission assembly and the adjustment assembly, the arc plate moves and adjusts the discharge diameter of the discharge pipe, thereby realizing the adjustment of the spray flow rate.

Benefits of technology

It realizes flexible adjustment of spray flow, ensures the spraying effect and quality, avoids the cumbersome operation of replacing nozzles, and improves the convenience and continuous use of the equipment.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222970064U_ABST
Patent Text Reader

Abstract

The utility model discloses spraying flow adjustable thermal spraying equipment which comprises a thermal spraying machine and a conveying pipe used for thermal spraying conveying, and a conveying pump used for conveying thermal spraying raw materials in the thermal spraying machine towards the conveying pipe is installed on the thermal spraying machine. The adjusting assembly is arranged at the discharging end of the conveying pipe and used for controlling the discharging flow. According to the thermal spraying equipment capable of adjusting the spraying flow, in the thermal spraying process, through mutual cooperation of the transmission assembly and the adjusting assembly, the purpose of adjusting the spraying flow is achieved, the spraying effect and the spraying quality of the thermal spraying equipment are guaranteed, in the whole flow adjusting process, only the driving ring needs to be rotationally driven, and therefore the spraying flow can be adjusted. Nozzles of different models do not need to be replaced and used, continuous use of the thermal spraying equipment in the flow adjusting process is facilitated, meanwhile, different nozzles do not need to be repeatedly installed and replaced, and convenient flow adjusting use of the thermal spraying equipment is guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of thermal spraying equipment, in particular to a thermal spraying equipment with adjustable spraying flow rate. Background Technique

[0002] During the use of thermal spraying equipment, the effects of stable spraying and high-quality spraying are achieved by adjusting the spraying flow rate. The main methods for adjusting the flow rate of thermal spraying equipment include pressure control, replacing nozzles of different sizes, and adjusting needle valves, etc.

[0003] During the process of adjusting the spraying flow rate on the thermal spraying equipment by replacing nozzles of different sizes, the replacement of nozzles of different sizes affects the continuous thermal spraying use of the thermal spraying equipment, and the operation of repeatedly replacing and installing different nozzles is relatively cumbersome, affecting the convenient flow rate adjustment use of the thermal spraying equipment.

[0004] Therefore, there is an urgent need for a thermal spraying equipment with adjustable spraying flow rate to solve the above problems. Content of the Utility Model

[0005] The purpose of the utility model is to provide a thermal spraying equipment with adjustable spraying flow rate to solve the problems put forward in the above background technique.

[0006] To achieve the above purpose, the utility model provides the following technical solution: A thermal spraying equipment with adjustable spraying flow rate, including a thermal spraying machine and a conveying pipe for thermal spraying conveying. A conveying pump for conveying the thermal spraying raw materials inside the thermal spraying machine towards the conveying pipe is installed on the thermal spraying machine. It further includes an adjusting component for controlling the discharging flow rate arranged at the discharging end of the conveying pipe. The adjusting component includes a discharging pipe arranged on the front side of the discharging end of the conveying pipe. The discharging pipe is composed of multiple groups of arc-shaped plates. Multiple groups of the arc-shaped plates are arranged in an annular array state. A rubber plate is connected between adjacent two groups of the arc-shaped plates, and adjacent two groups of arc-shaped plates are connected and sealed through the rubber plate. Flexible parts for auxiliary adjustment are arranged at the ends of the arc-shaped plates and the rubber plate. A transmission component for driving each group of arc-shaped plates is arranged on the outer side of the conveying pipe.

[0007] The transmission component includes an annular plate sleeved and fixed on the outer side of the conveying pipe. A transmission ring is arranged on the outer side of the annular plate. The transmission ring is slidably connected with the outer side of the annular plate through a sliding component. A connecting rod is arranged between the transmission ring and the arc-shaped plate. Two ends of the connecting rod are respectively rotatably connected with the transmission ring and the arc-shaped plate through pin shafts. A moving component for moving the transmission ring is arranged on the outer side of the annular plate.

[0008] The moving component includes a driving ring sleeved outside the annular plate. The inner side of the driving ring is in threaded engagement with the outer side of the annular plate. One side of the driving ring is connected and driven with the transmission ring through a connecting component. Multiple anti-slip grooves are formed on the outer side of the driving ring.

[0009] The connecting component includes an annular groove formed on one side of the transmission ring. A connecting ring is rotatably connected to the inner side of the annular groove. One side of the connecting ring is fixed to the driving ring. The cross-sections of the annular groove and the connecting ring are T-shaped. The transmission ring, the driving ring, the annular groove and the connecting ring are concentrically arranged.

[0010] The flexible component includes an annular rubber ring fixed to the front side of the annular plate. The ends of the arc-shaped plate and the rubber plate are fixed to the front side of the annular rubber ring.

[0011] The sliding component includes multiple sliding grooves formed on the outer side of the annular plate. Sliders are slidably connected to the sliding grooves. The sliders are fixed to the inner side of the transmission ring.

[0012] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0013] In the process of thermal spraying of the adjustable spraying flow thermal spraying equipment of the present utility model, through the mutual cooperation of the transmission component and the adjustment component, the arc-shaped plates are moved closer to or away from each other. Through the movement of each arc-shaped plate, the discharge diameter of the discharge pipe is adjusted. Through the adjustment of the discharge diameter, the purpose of adjusting the spraying flow is achieved, ensuring the spraying effect and quality of the thermal spraying equipment. And during the whole process of flow adjustment, only the driving ring needs to be rotated for driving, without the need to replace different types of nozzles. It is convenient for the continuous use of the thermal spraying equipment during the flow adjustment process, and there is no need to repeatedly install and replace different nozzles, ensuring the convenient flow adjustment use of the thermal spraying equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 is a schematic diagram of the overall external structure of the present utility model;

[0015] Figure 2 is a schematic diagram of the structure of the adjustment component of the present utility model;

[0016] Figure 3 is a schematic diagram of the structures of the transmission component, the sliding component and the moving component of the present utility model;

[0017] Figure 4 is a schematic diagram of the structure of the connecting component of the present utility model.

[0018] In the figure: 101, thermal spraying machine; 102, delivery pipe; 103, delivery pump; 201, arc plate; 202, rubber plate; 3, annular rubber ring; 401, annular plate; 402, transmission ring; 403, connecting rod; 501, chute; 502, slider; 601, driving ring; 602, groove; 701, annular groove; 702, connecting ring. Specific implementation mode

[0019] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present invention.

[0020] Please refer to Figures 1-4 , a thermal spraying device with adjustable spraying flow rate provided by the present invention includes a thermal spraying machine 101 and a delivery pipe 102 for thermal spraying delivery. A delivery pump 103 for delivering the thermal spraying raw materials inside the thermal spraying machine 101 towards the delivery pipe 102 is installed on the thermal spraying machine 101. It also includes an adjustment component for controlling the discharge flow rate at the discharge end of the delivery pipe 102. The adjustment component includes a discharge pipe arranged on the front side of the discharge end of the delivery pipe 102. The discharge pipe is composed of multiple groups of arc plates 201. The multiple groups of arc plates 201 are arranged in an annular array state. A rubber plate 202 is connected between adjacent two groups of arc plates 201, and adjacent two groups of arc plates 201 are connected and sealed through the rubber plate 202. Flexible parts for auxiliary adjustment are arranged at the ends of the arc plates 201 and the rubber plates 202. A transmission component for driving each group of arc plates 201 is arranged on the outer side of the delivery pipe 102;

[0021] It should be noted here that: during the thermal spraying process, through the mutual cooperation of the transmission component and the adjustment component, each group of arc plates 201 moves closer to or away from each other. Through the movement of each group of arc plates 201, the discharge diameter of the discharge pipe is adjusted. Through the adjustment of the discharge diameter, the purpose of adjusting the spraying flow rate is achieved, ensuring the spraying effect and quality of the thermal spraying device. And during the entire flow rate adjustment process, only the driving ring 601 needs to be rotationally driven, without the need to replace and use nozzles of different models. It is convenient for the continuous use of the thermal spraying device during the flow rate adjustment process, and there is no need to repeatedly install and replace different nozzles, ensuring the convenient flow rate adjustment use of the thermal spraying device.

[0022] The transmission assembly includes an annular plate 401 sleeved and fixed on the outer side of the conveying pipe 102. A transmission ring 402 is arranged on the outer side of the annular plate 401. The transmission ring 402 is slidably connected to the outer side of the annular plate 401 through a sliding assembly. A connecting rod 403 is arranged between the transmission ring 402 and the arc-shaped plate 201. Both ends of the connecting rod 403 are rotatably connected to the transmission ring 402 and the arc-shaped plate 201 respectively through a pin shaft. A moving assembly for moving the transmission ring 402 is arranged on the outer side of the annular plate 401;

[0023] It should be noted here that: during the movement of the transmission ring 402, through the sliding guiding action of the sliding assembly, the stressed transmission ring 402 moves along the axial direction of the annular plate 401. During the movement of the transmission ring 402, through the connection and transmission of the connecting rod 403, each group of arc-shaped plates 201 on the discharge pipe is pulled, so that each group of arc-shaped plates 201 move closer to or away from each other. Through the movement of each group of arc-shaped plates 201, the discharge diameter of the discharge pipe is adjusted.

[0024] The moving assembly includes a driving ring 601 sleeved on the outer side of the annular plate 401. The inner side of the driving ring 601 is in threaded engagement with the outer side of the annular plate 401. One side of the driving ring 601 is connected and transmitted with the transmission ring 402 through a connecting assembly. A plurality of anti-slip grooves 602 are formed on the outer side of the driving ring 601;

[0025] It should be noted here that: when the driving ring 601 is rotated, during the rotation of the driving ring 601, through the meshing transmission between the inner side of the driving ring 601 and the outer side of the annular plate 401, the driving ring 601 moves on the outer side of the annular plate 401;

[0026] It is worth noting here that: through the anti-slip grooves 602, the anti-slip effect during the rotation of the driving ring 601 is increased.

[0027] The connecting assembly includes an annular groove 701 formed on one side of the transmission ring 402. A connecting ring 702 is rotatably connected to the inner side of the annular groove 701. One side of the connecting ring 702 is fixed to one side of the driving ring 601. The cross-sections of the annular groove 701 and the connecting ring 702 are T-shaped. The transmission ring 402, the driving ring 601, the annular groove 701 and the connecting ring 702 are concentrically arranged;

[0028] It should be noted here that: during the movement of the driving ring 601, through the connection and transmission action of the annular groove 701 and the connecting ring 702, the transmission ring 402 is driven to move under force, and through the annular groove 701 and the connecting ring 702, the rotatable connection between the driving ring 601 and the transmission ring 402 is facilitated.

[0029] The flexible member includes an annular rubber ring 3 fixed to the front side of the annular plate 401, and the ends of the arc-shaped plate 201 and the rubber plate 202 are fixed to the front side of the annular rubber ring 3;

[0030] It should be noted here that: through the annular rubber ring 3, the arc-shaped plate 201 and the rubber plate 202 are flexibly connected, which is convenient for the arc-shaped plate 201 to perform adjustment movement after being stressed, and through the flexible connection effect, relative sealing is maintained during the adjustment process to avoid material leakage.

[0031] The sliding assembly includes a plurality of groups of sliding grooves 501 opened on the outer side of the annular plate 401. A slider 502 is slidably connected to the sliding grooves 501, and the slider 502 is fixed to the inner side of the transmission ring 402;

[0032] It should be noted here that: through the plurality of groups of sliding grooves 501 and the sliders 502, sliding guidance is provided for the transmission ring 402 after being stressed.

[0033] Working principle: During the use of the thermal spraying equipment, under the driving action of the delivery pump 103, the thermal spraying material inside the thermal spraying machine 101 is sprayed to a specified position through the delivery pipe 102 and the discharge pipe;

[0034] During the thermal spraying process, when it is necessary to adjust the spraying flow rate, the driving ring 601 is rotated. During the rotation of the driving ring 601, through the meshing transmission between the inner side of the driving ring 601 and the outer side of the annular plate 401, the driving ring 601 moves on the outer side of the annular plate 401. During the movement of the driving ring 601, through the connection and transmission action of the annular groove 701 and the connecting ring 702, the transmission ring 402 is driven to move under stress;

[0035] During the movement of the transmission ring 402, through the sliding guidance of the sliding assembly, the stressed transmission ring 402 moves along the axial direction of the annular plate 401. During the movement of the transmission ring 402, through the connection and transmission of the connecting rod 403, each group of arc-shaped plates 201 on the discharge pipe is pulled, so that each group of arc-shaped plates 201 move closer to or away from each other. Through the movement of each group of arc-shaped plates 201, the discharge diameter of the discharge pipe is adjusted. By adjusting the discharge diameter, the purpose of adjusting the spraying flow rate is achieved, ensuring the spraying effect and quality of the thermal spraying equipment. And during the entire flow rate adjustment process, only the driving ring 601 needs to be rotated and driven, without the need to replace different types of nozzles. This is convenient for the continuous use of the thermal spraying equipment during the flow rate adjustment process, and there is no need to repeatedly install and replace different nozzles, ensuring the convenient flow rate adjustment of the thermal spraying equipment.

[0036] For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above-mentioned exemplary embodiments, and the present utility model can be implemented in other specific forms without departing from the spirit or basic characteristics of the present utility model. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be embraced within the present utility model. Any reference signs in the claims should not be construed as limiting the claims involved.

Claims

1. A thermal spraying device with adjustable spray flow rate, comprising: A thermal spraying machine (101) and a delivery pipe (102) for thermal spraying delivery, wherein the thermal spraying machine (101) is provided with a delivery pump (103) for delivering the thermal spraying raw material inside the thermal spraying machine (101) toward the delivery pipe (102); It is characterized by further comprising: An adjustment component for controlling a discharge flow rate is arranged at a discharge end of a conveying pipe (102), the adjustment component comprising a discharge pipe arranged at the front side of the discharge end of the conveying pipe (102), the discharge pipe comprising a plurality of groups of arc plates (201), the plurality of groups of arc plates (201) being arranged in a ring array state, a rubber plate (202) being connected between two adjacent groups of the arc plates (201), and the two adjacent groups of the arc plates (201) being connected and sealed by the rubber plate (202), flexible parts for assisting adjustment are arranged at the ends of the arc plates (201) and the rubber plates (202), and a transmission component for transmitting each group of the arc plates (201) is arranged on the outer side of the conveying pipe (102).

2. The thermal spraying equipment with adjustable spray flow rate according to claim 1, characterized in that: The transmission assembly comprises an annular plate (401) sleeved and fixed on the outer side of the conveying pipe (102); a transmission ring (402) is arranged on the outer side of the annular plate (401); the transmission ring (402) and the outer side of the annular plate (401) are slidably connected via a sliding assembly; a connecting rod (403) is arranged between the transmission ring (402) and the arc-shaped plate (201); two ends of the connecting rod (403) are rotatably connected to the transmission ring (402) and the arc-shaped plate (201) respectively via a pin shaft; and a moving assembly for moving the transmission ring (402) is arranged on the outer side of the annular plate (401).

3. The thermal spraying equipment with adjustable spray flow rate according to claim 2, characterized in that: The moving assembly comprises a driving ring (601) sleeved on the outer side of the annular plate (401); the inner side of the driving ring (601) is threadedly engaged with the outer side of the annular plate (401); the driving ring (601) is connected to one side of a transmission ring (402) via a connecting assembly; and a plurality of anti-slip grooves (602) are provided on the outer side of the driving ring (601).

4. The thermal spraying equipment with adjustable spray flow rate according to claim 3, characterized in that: The connection assembly comprises an annular groove (701) provided on one side of a transmission ring (402); a connection ring (702) is rotatably connected to the inner side of the annular groove (701); the connection ring (702) is fixed to one side of a drive ring (601); the cross-sections of the annular groove (701) and the connection ring (702) are T-shaped; the transmission ring (402), the drive ring (601), the annular groove (701) and the connection ring (702) are concentrically arranged.

5. The thermal spraying equipment with adjustable spray flow rate according to claim 4, characterized in that: The flexible member comprises an annular rubber ring (3) fixed to the front side of the annular plate (401), and the ends of the arc plate (201) and the rubber plate (202) are fixed to the front side of the annular rubber ring (3).

6. The thermal spraying equipment with adjustable spray flow rate according to claim 2, characterized in that: The sliding assembly comprises a plurality of groups of sliding grooves (501) arranged on the outer side of the annular plate (401), a sliding block (502) being slidably connected to the sliding grooves (501), and the sliding block (502) is fixed to the inner side of the transmission ring (402).