Paint spraying device for helmet production

Abstract

The utility model relates to the technical field of helmet production, in particular to a paint spraying device for helmet production, which comprises a base plate, the left side of the top of the base plate is fixedly connected with an automatic detection mechanism, the automatic detection mechanism comprises a U-shaped frame, the top of the U-shaped frame is fixedly connected with a second electric push rod, and the top of the base plate is fixedly connected with a top frame. Through cooperation of the collecting box, the draught fan, the conveying pipe, the collecting square barrel and the mounting plate, the waste paint collecting function is achieved, firstly, the draught fan is started through the controller, and under the action of suction force of the draught fan, raised paint mist enters the collecting box from the collecting square barrel, passes through the conveying pipe and finally enters the collecting box to be adsorbed and blocked in the box by the adsorption filter plate; the mechanism can effectively collect and treat raised paint mist generated by paint spraying, so that the situation that the surrounding environment is polluted due to the fact that the paint mist drifts around can be prevented, and meanwhile the situation that the drifting paint mist hurts the respiratory system of a worker can be avoided.

Description

Technical Field

[0001] The utility model relates to the technical field of helmet production, in particular to a paint spraying device for helmet production. Background Technique

[0002] A helmet is a device for protecting the head, a hat worn by soldiers during training and combat, and an indispensable tool in people's transportation. Therefore, during the helmet production process, a paint spraying device is required.

[0003] After retrieval, the publication number is CN213194216, and the name is a paint spraying device for helmet production, including a base. Through research and analysis, it is found that although the helmet can be comprehensively painted during use, to a certain extent, there are still the following disadvantages.

[0004] For example: during the use of the existing paint spraying device, it does not have the function of waste paint collection and cannot collect and process waste paint during use, resulting in the paint mist raised during painting floating around when the above situation occurs. As a result, the nearby environment will be polluted due to the floating paint mist, and at the same time, the floating paint mist will also cause harm to the respiratory system of the staff. To solve the above technical problems, we have designed a paint spraying device for helmet production. Content of the Utility Model

[0005] The purpose of the utility model is to provide a paint spraying device for helmet production, which has the advantages of being able to centrally collect the paint mist raised during the painting process and being able to automatically detect the painted helmets, and solves the problems that the existing paint spraying device does not have the function of waste paint collection and processing and does not have the automatic detection function during use.

[0006] To achieve the above purpose, the utility model provides the following technical solution: a paint spraying device for helmet production, including a substrate. On the left side of the top of the substrate, an automatic detection mechanism is fixedly connected. The automatic detection mechanism includes a U-shaped frame. On the top of the U-shaped frame, a second electric push rod is fixedly connected. On the top of the substrate, a top frame is fixedly connected. On the right side of the top of the top frame, a waste paint collection mechanism is fixedly connected. The waste paint collection mechanism includes a collection box. On the right side of the collection box, a blower is fixedly connected through it. On the top of the substrate, a linear motor is fixedly connected. On the top of the linear motor, a processing table is arranged. On the left side of the top of the top frame, a first electric push rod is fixedly connected. The output end of the first electric push rod penetrates through the top frame and is fixedly connected with a frame plate. At the bottom of the frame plate, a spraying pipe group is arranged. On the front side of the right side of the top of the substrate, a controller is arranged.

[0007] Preferably, the bottom of the collection box is fixedly connected to the top frame. A blocking plate is fixedly connected to the right side of the collection box. An adsorption filter plate is slidably connected to the right side of the top and bottom of the inner cavity of the collection box. The front side and the rear side of the left side of the collection box are both communicated with a conveying pipe. The bottom end of the conveying pipe penetrates through the top frame and is communicated with a collection square tube. An installation plate is fixedly connected to the right side of the collection square tube. The left side of the installation plate is fixedly connected to a frame plate. The front side of the collection box is bolted with a maintenance plate. The output end of the controller is unidirectionally electrically connected to the fan.

[0008] Preferably, the bottom of the U-shaped frame is fixedly connected to the substrate. The output end of the second electric push rod penetrates through the U-shaped frame and is fixedly connected to an installation frame seat. A vision sensor is fixedly connected to the bottom and the opposite side of the installation frame seat. The number of vision sensors is five. Square plates are fixedly connected to the opposite sides of the U-shaped frame. Supplementary light lamps are fixedly connected to the opposite sides of the square plates. The tops of the square plates are fixedly connected to the U-shaped frame. The controller is bidirectionally electrically connected to the vision sensors. The output end of the controller is unidirectionally electrically connected to the supplementary light lamps and the second electric push rod respectively.

[0009] Preferably, a liquid pump is bolted to the rear side of the left side of the top of the top frame. The top ends of the spraying pipe groups sequentially penetrate through the frame plate and the top frame and are communicated with the liquid outlet end of the liquid pump. The output end of the controller is unidirectionally electrically connected to the linear motor and the liquid pump respectively.

[0010] Preferably, a support rod frame is fixedly connected to the top of the processing table. Limit push rods are fixedly connected through both sides of the support rod frame. The output end of the controller is unidirectionally electrically connected to the limit push rods.

[0011] Preferably, support legs are fixedly connected to the four corners of the bottom of the substrate. Protective cover plates are fixedly connected to the front side and the rear side of the top of the substrate.

[0012] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0013] 1. Through the cooperation of the collection box, the fan, the conveying pipe, the collection square tube and the installation plate, the present utility model has the function of collecting waste paint. First, the controller starts the fan. Under the action of the suction force of the fan, the lifted paint mist will enter from the collection square tube, pass through the conveying pipe, and finally enter the collection box and be adsorbed and blocked by the adsorption filter plate in the box. This mechanism can effectively collect and process the lifted paint mist generated by spraying, thereby preventing the nearby environment from being polluted due to the dispersion of the paint mist, and at the same time avoiding the harm caused by the dispersed paint mist to the respiratory system of the staff.

[0014] 2. Through the cooperation of the U-shaped frame, the second electric push rod, the mounting frame base, the vision sensor and the fill light, the utility model has an automatic detection function. First, the fill light is started by the controller for filling light, and then the second electric push rod and the vision sensor are started by the controller. The second electric push rod will drive the vision sensor to move down through the mounting frame base to detect the paint surface of the helmet. This mechanism can automatically detect and process the helmet, thus eliminating manual detection, saving processing time, reducing detection errors, and improving the overall processing efficiency. Description of the Drawings

[0015] Figure 1 Isometric view of the structure of the utility model;

[0016] Figure 2 Rear isometric view of the structure of the utility model;

[0017] Figure 3 Left sectional isometric view of the structure of the utility model;

[0018] Figure 4 Partial sectional isometric view of the structure of the utility model;

[0019] Figure 5 Sectional isometric view of the waste paint collection mechanism of the utility model;

[0020] Figure 6 Sectional isometric view of the automatic detection mechanism of the utility model.

[0021] In the figure: 1. Substrate; 2. Automatic detection mechanism; 3. Top frame; 4. Waste paint collection mechanism; 5. Linear motor; 6. Processing table; 7. First electric push rod; 8. Frame plate; 9. Spraying pipe group; 10. Liquid pump; 11. Support bracket; 12. Limit push rod; 13. Controller; 14. Collection box; 15. Fan; 16. Delivery pipe; 17. Collection square tube; 18. Mounting plate; 19. U-shaped frame; 20. Second electric push rod; 21. Mounting frame base; 22. Vision sensor; 23. Fill light. Detailed Embodiment

[0022] Please refer to Figures 1 - 6, a paint spraying device for helmet production, including a substrate 1. On the left side of the top of the substrate 1, an automatic detection mechanism 2 is fixedly connected. The automatic detection mechanism 2 includes a U-shaped frame 19. On the top of the U-shaped frame 19, a second electric push rod 20 is fixedly connected. On the top of the substrate 1, a top frame 3 is fixedly connected. On the right side of the top of the top frame 3, a waste paint collection mechanism 4 is fixedly connected. The waste paint collection mechanism 4 includes a collection box 14. On the right side of the collection box 14, a blower 15 is fixedly connected through it. On the top of the substrate 1, a linear motor 5 is fixedly connected. On the top of the linear motor 5, a processing table 6 is arranged. On the left side of the top of the top frame 3, a first electric push rod 7 is fixedly connected. The output end of the first electric push rod 7 penetrates through the top frame 3 and is fixedly connected with a frame plate 8. At the bottom of the frame plate 8, a spraying pipe group 9 is arranged. On the front side of the right side of the top of the substrate 1, a controller 13 is arranged.

[0023] Please refer to Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 , the bottom of the collection box 14 is fixedly connected with the top frame 3. On the right side of the collection box 14, a blocking plate is fixedly connected. On the top and bottom of the right side of the inner cavity of the collection box 14, an adsorption filter plate is slidably connected. On the front side and the rear side of the left side of the collection box 14, a conveying pipe 16 is communicated. The bottom end of the conveying pipe 16 penetrates through the top frame 3 and is communicated with a collection square cylinder 17. On the right side of the collection square cylinder 17, a mounting plate 18 is fixedly connected. The left side of the mounting plate 18 is fixedly connected with the frame plate 8. On the front side of the collection box 14, a maintenance plate is connected by bolts. By setting the maintenance plate, it plays an auxiliary role, can be opened regularly to clean the inside of the box, and can also be opened regularly to replace the adsorption filter plate. The output end of the controller 13 is unidirectionally electrically connected to the blower 15.

[0024] Please refer to Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 6 , the bottom of the U-shaped frame 19 is fixedly connected with the substrate 1. The output end of the second electric push rod 20 penetrates through the U-shaped frame 19 and is fixedly connected with a mounting frame base 21. On the bottom and the opposite side of the mounting frame base 21, a visual sensor 22 is fixedly connected. The number of visual sensors 22 is five. On the opposite sides of the U-shaped frame 19, square plates are fixedly connected. On the opposite sides of the square plates, supplementary light lamps 23 are fixedly connected. By setting the supplementary light lamps 23, it plays an auxiliary lighting role, so as to be able to supplement sufficient light, make the visual sensor 22 better detect, and improve the detection accuracy. The tops of the square plates are fixedly connected with the U-shaped frame 19. The controller 13 is bidirectionally electrically connected to the visual sensor 22. The output end of the controller 13 is unidirectionally electrically connected to the supplementary light lamps 23 and the second electric push rod 20 respectively.

[0025] Please refer to Figure 1 , Figure 2 ,Figure 3 and Figure 4 , a liquid pump 10 is bolted to the rear side of the left side at the top of the top frame 3. The top ends of the spraying pipe groups 9 sequentially penetrate through the frame plate 8 and the top frame 3 and are communicated with the liquid outlet end of the liquid pump 10. The output end of the controller 13 is unidirectionally electrically connected to the linear motor 5 and the liquid pump 10 respectively. By setting the linear motor 5, it plays an auxiliary driving role, so that the helmet can be automatically moved to the side for monitoring after painting, thereby avoiding direct contact by workers and preventing damage to the paint surface of the helmet due to touching.

[0026] Please refer to Figure 1 , Figure 2 , Figure 3 and Figure 4 , a support rod frame 11 is fixedly connected to the top of the processing table 6. The two sides of the support rod frame 11 penetrate and are fixedly connected with limit push rods 12. By setting the limit push rods 12, it plays an auxiliary fixing role and can cooperate with the support rod frame 11 to fix the helmet during use, thereby preventing the helmet from shaking during painting. The output end of the controller 13 is unidirectionally electrically connected to the limit push rods 12.

[0027] Please refer to Figure 1 , Figure 2 , Figure 3 and Figure 4 , support legs are fixedly connected to the four corners of the bottom of the substrate 1. By setting the support legs, it plays an auxiliary supporting role, thereby increasing the stability of the device and enabling the device to operate more stably. Protective cover plates are fixedly connected to the front side and the rear side of the top of the substrate 1.

[0028] During use, first, through the operation and cooperation of the support rod frame 11 and the limit push rod 12, the helmet is fixed above the processing table 6. The linear motor 5 is started through the controller 13. The linear motor 5 operates to drive the helmet to move below the spraying pipe group 9 through the processing table 6. The first electric push rod 7 is started through the controller 13. The first electric push rod 7 pushes the spraying pipe group 9 to move downward through the frame plate 8, connects the paint pipeline to the liquid pump 10 and starts the liquid pump 10. The liquid pump 10 extracts the paint and sprays it onto the helmet under pressure through the spraying pipe group 9 for painting. During the painting process, the raised paint mist needs to be collected. First, the fan 15 is started through the controller 13. Under the suction of the fan 15, the raised paint mist will enter from the collection square tube 17, pass through the conveying pipe 16, and finally enter the collection box 14 and be adsorbed and blocked by the adsorption filter plate inside the box. This mechanism can effectively collect and process the raised paint mist generated during painting, thereby preventing the surrounding environment from being polluted due to the scattered paint mist, and at the same time avoiding the harm caused by the scattered paint mist to the respiratory system of the staff, thus completing the waste paint collection and treatment. After the processing is completed, the linear motor 5 operates to move the helmet to the left for automatic detection. First, the fill light 23 is started through the controller 13 for fill light, and then the second electric push rod 20 and the visual sensor 22 are started through the controller 13. The second electric push rod 20 drives the visual sensor 22 to move downward through the mounting frame seat 21 to detect the paint surface of the helmet. This mechanism can automatically detect and process the helmet, thereby saving manual detection, saving processing time, and at the same time reducing detection errors, thus improving the overall processing efficiency, and thus completing the automatic detection process.

[0029] In summary, the paint spraying device for helmet production solves the problems that the existing paint spraying devices do not have the function of waste paint collection and treatment and do not have the automatic detection function during use through the cooperation of the collection box 14, the fan 15, the conveying pipe 16, the collection square tube 17, the mounting plate 18, the U-shaped frame 19, the second electric push rod 20, the mounting frame seat 21, the visual sensor 22 and the fill light 23.

Claims

1. A spray painting device for helmet production, comprising a substrate (1), characterized in that: The left side of the top of the base plate (1) is fixedly connected to an automatic detection mechanism (2), the automatic detection mechanism (2) comprises a U-shaped frame (19), the top of the U-shaped frame (19) is fixedly connected to a second electric push rod (20), the top of the base plate (1) is fixedly connected to a top frame (3), the right side of the top of the top frame (3) is fixedly connected to a waste paint collection mechanism (4), the waste paint collection mechanism (4) comprises a collection box (14), the right side of the collection box (14) is penetrated and fixedly connected to a fan (15), the top of the base plate (1) is fixedly connected to a linear motor (5), the top of the linear motor (5) is provided with a processing table (6), the left side of the top of the top frame (3) is fixedly connected to a first electric push rod (7), the output end of the first electric push rod (7) penetrates the top frame (3) and is fixedly connected to a frame plate (8), the bottom of the frame plate (8) is provided with a spray pipe group (9), and the front side of the right side of the top of the base plate (1) is provided with a controller (13).

2. A paint spraying device for helmet production according to claim 1, characterized in that: The bottom of the collecting box (14) is fixedly connected to the top frame (3), the right side of the collecting box (14) is fixedly connected to a blocking plate, the top of the inner cavity of the collecting box (14) and the right side of the bottom are slidably connected to an adsorption filter plate, the front and rear sides of the left side of the collecting box (14) are both connected to a conveying pipe (16), the bottom end of the conveying pipe (16) passes through the top frame (3) and is connected to a collecting square tube (17), the right side of the collecting square tube (17) is fixedly connected to a mounting plate (18), the left side of the mounting plate (18) is fixedly connected to a frame plate (8), the front side of the collecting box (14) is connected to an inspection plate by bolts, and the output end of the controller (13) is unidirectionally electrically connected to the fan (15).

3. A paint spraying device for helmet production according to claim 1, characterized in that: The bottom of the U-shaped frame (19) is fixedly connected to the base plate (1); the output end of the second electric push rod (20) passes through the U-shaped frame (19) and is fixedly connected to the mounting frame seat (21); the bottom and the opposite side of the mounting frame seat (21) are fixedly connected to the visual sensor (22); the number of the visual sensors (22) is five; the opposite side of the U-shaped frame (19) is fixedly connected to a square plate; the opposite side of the square plate is fixedly connected to a fill light (23); the top of the square plate is fixedly connected to the U-shaped frame (19); the controller (13) is bidirectionally electrically connected to the visual sensor (22); and the output end of the controller (13) is unidirectionally electrically connected to the fill light (23) and the second electric push rod (20), respectively.

4. A paint spraying device for helmet production according to claim 1, characterized in that: A liquid pump (10) is connected to the rear side of the left side of the top of the top frame (3) by bolts, the top end of the spray pipe group (9) passes through the frame plate (8) and the top frame (3) in sequence and is connected to the liquid outlet end of the liquid pump (10), and the output end of the controller (13) is unidirectionally electrically connected to the linear motor (5) and the liquid pump (10) respectively.

5. A paint spraying device for helmet production according to claim 1, characterized in that: A support rod frame (11) is fixedly connected to the top of the processing table (6), and limit push rods (12) are fixedly connected through both sides of the support rod frame (11), and the output end of the controller (13) is unidirectionally electrically connected to the limit push rod (12).

6. A paint spraying device for helmet production according to claim 1, characterized in that: The four corners of the bottom of the base plate (1) are fixedly connected to support legs, and the front and rear sides of the top of the base plate (1) are fixedly connected to protective cover plates.

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