Rotation mechanism for shaping iron core

By designing the iron core shaping rotation mechanism and using the rotation device to adjust the angle of the iron core, the problems of complex core disassembly operation, low efficiency and inconvenient core orientation in the prior art are solved, and efficient and automated adjustment of the iron core is achieved.

CN222970812UActive Publication Date: 2025-06-13DONGGUAN BAORUN INTELLIGENT EQUIP CO LTD
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Patent Information

Application Number
CN202421190180.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-28
Publication Date
2025-06-13
Estimated Expiration
2034-05-28

AI Technical Summary

Technical Problem

The existing iron core plastic shaping fixtures are complex and inefficient when disassembling the connectors, and are prone to damage the iron core and connectors. At the same time, the two iron cores have different orientations and are inconvenient to organize.

Method used

A core shaping rotation mechanism is designed, including a frame, material transfer robot, fixing device and rotation device. One core is rotated through the rotation device so that it is facing the same angle as the other core, which is convenient for subsequent operation.

Benefits of technology

Fully automatic adjustment of two cores with different angles is achieved, which simplifies the operation process, improves efficiency, and reduces the risk of damage to the core and connectors.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of iron core processing equipment, and particularly relates to an iron core shaping autorotation mechanism which comprises a rack, a material moving mechanical arm, a fixing device and an autorotation device used for rotating an iron core, and the material moving mechanical arm, the fixing device and the autorotation device are all fixedly installed on the rack. The fixing device and the autorotation device are oppositely arranged, the material moving mechanical arm is located on one side of the fixing device and the autorotation device, and through the structure, automatic adjustment of the angle of the opened iron core is achieved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of iron core processing equipment, and particularly relates to a stamping die. Background Art

[0002] In the production process of electronic devices, as an important magnetic component, the iron core, together with the air gap between the rotor iron core, the stator and the rotor, forms a complete magnetic circuit of the motor. There is a component for accelerating the production of the wound iron core, which is connected by a connector and the upper iron core and the lower iron core at the upper and lower ends. During the winding process, copper wires are symmetrically wound on the upper iron core and the lower iron core at the same time, improving the efficiency, accelerating the processing flow and simplifying the procedure.

[0003] However, how to separate the upper iron core, the lower iron core and the connector at the same time without easily damaging the iron core and reusing the connector after winding has become the main problem. When the traditional iron core shaping fixture opening mechanism disassembles the upper iron core and the lower iron core in the connector, there are usually problems such as complex operation, low efficiency, and easy damage to the iron core and the connector. Traditional fixtures often use manual or simple mechanical structures to disassemble the iron core. This method is not only cumbersome to operate, but also easily causes deformation or damage to the iron core, thus affecting the performance and service life of the connector. In addition, there is a technical problem that the orientations of the two iron cores are different after they are opened in the prior art, which is inconvenient for sorting. Summary of the Utility Model

[0004] The purpose of the utility model is to provide an iron core shaping self-rotating mechanism, aiming to solve the technical problem that the orientations of the two iron cores are different and inconvenient for sorting in the prior art.

[0005] To achieve the above purpose, an iron core shaping self-rotating mechanism provided by an embodiment of the utility model includes a frame, a material transfer manipulator, a fixing device and a self-rotating device for rotating the iron core. The material transfer manipulator, the fixing device and the self-rotating device are all fixedly installed on the frame, and the fixing device and the self-rotating device are arranged opposite to each other, and the material transfer manipulator is located on one side of the fixing device and the self-rotating device.

[0006] Preferably, the self-rotating device includes a lifting device, a moving device and a rotating device. The lifting device is fixedly installed on the frame, the moving device is fixedly installed on the lifting end of the lifting device, the rotating device is fixedly installed on the moving end of the moving device, and the rotating end of the rotating device is arranged opposite to the fixing device.

[0007] Preferably, the rotating device includes a rotation driving device and a plurality of fixing clamps. The rotation driving device is fixedly installed on the moving end of the moving device, and a plurality of rotating ends are arranged on the rotation driving device, and each fixing clamp is fixedly installed on each rotating end.

[0008] Preferably, the rotation driving device includes a mounting plate, a rotation driving motor, a transmission belt, and a driving wheel set. The mounting plate is fixedly mounted on the mobile end of the mobile device. The rotation driving motor is fixedly mounted on the side surface of the mounting plate. The driving wheel set is rotatably mounted on the mounting plate. The transmission belt is wound around the driving end of the driving motor and the driving wheel set. Each of the fixing clips is rotatably mounted on the mounting plate, and one end of the fixing clip passes through the mounting plate and is fixedly connected to the driving wheel of the driving wheel set.

[0009] Preferably, the fixing clip includes a rotating shaft and a finger cylinder. The rotating shaft is rotatably mounted on the mounting plate, and one end of the rotating shaft is fixedly connected to the driving wheel of the driving wheel set. The finger cylinder is fixedly mounted on the other end of the rotating shaft.

[0010] Preferably, the mobile device includes a first lateral movement module and a longitudinal movement module. The first lateral movement module is fixedly mounted on the lifting end of the lifting device. The longitudinal movement module is fixedly mounted on the mobile end of the first lateral movement module. The rotating device is fixedly mounted on the mobile end of the longitudinal movement module.

[0011] Preferably, the fixing device includes a second lateral movement module and a plurality of clamping devices. The second lateral movement module is fixedly mounted on the machine frame. Each of the clamping devices is fixedly mounted on the mobile end of the second lateral movement module at intervals. The placement seat of the clamping device is fixedly mounted on the main body of the second lateral movement module, and each of the placement seats is disposed opposite to each rotating end on the self-rotating device.

[0012] Preferably, the clamping device further includes a support column, a clamping plate, and a clamping cylinder. The support column and the clamping cylinder are both mounted on the mobile end of the second lateral movement module. The support column is located between the placement seat and the clamping cylinder. One end of the clamping plate is rotatably connected to the lifting end of the clamping cylinder. The waist region of the clamping plate is rotatably connected to the top end of the support column, and the other end of the clamping plate extends above the placement seat.

[0013] Preferably, a plurality of material taking devices are arranged on the mobile end of the material transfer manipulator, and each of the material taking devices is arranged at intervals.

[0014] Preferably, the material taking device includes a first material taking clip and a second material taking clip, and the first material taking clip and the second material taking clip are arranged opposite to each other.

[0015] One or more of the above technical solutions in the iron core shaping self-rotating mechanism provided by the embodiment of the present invention have at least one of the following technical effects:

[0016] The iron core shaping and self-rotating mechanism in this utility model is assembled by a frame, a material transfer manipulator, a fixing device, and a self-rotating device. Among them, the self-rotating device is used to rotate one of the two iron cores so that the orientation angles of the two iron cores are the same, facilitating subsequent operation. When assembling, the material transfer manipulator, the fixing device, and the self-rotating device are all fixedly installed on the top plane of the frame. The fixing device and the self-rotating device are arranged to clamp the two iron cores through the fixing device and the self-rotating device, and then drive one of the iron cores to rotate by the self-rotating device to adjust the angle. The material transfer manipulator is used to move and place the two iron cores to be adjusted on the fixing device and the self-rotating device on the one hand, and to move and output the two iron cores with adjusted angles to the next process on the other hand. When in use, the material transfer manipulator clamps the two separated iron cores and places them on the fixed end of the fixing device and the rotating end of the self-rotating device respectively, and then the material transfer manipulator disengages. The self-rotating device rotates one of the iron cores to adjust the angle so that the orientations of the two iron cores are the same. The material transfer manipulator clamps the two iron cores with adjusted angles again and moves them into the next process for processing. Through the above structural arrangement, the full-automatic adjustment of two iron cores with different angles is realized. Description of the Drawings

[0017] In order to more clearly illustrate the technical solutions in the embodiments of this utility model, the following will briefly introduce the drawings required for use in the embodiments or the description of the prior art. Obviously, the following drawings are only some embodiments of this utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0018] Figure 1 It is a schematic structural diagram of the iron core shaping and self-rotating mechanism provided by the embodiment of this utility model.

[0019] Figure 2 For Figure 1 The partial enlarged view of A in

[0020] Figure 3 It is an effect diagram of the self-rotating device of the iron core shaping and self-rotating mechanism provided by the embodiment of this utility model.

[0021] Figure 4 It is an effect diagram of the rotating device of the iron core shaping and self-rotating mechanism provided by the embodiment of this utility model.

[0022] Figure 5 It is an effect diagram of the fixed clamp of the iron core shaping and self-rotating mechanism provided by the embodiment of this utility model.

[0023] Figure 6 It is an effect diagram of the fixing device of the iron core shaping and self-rotating mechanism provided by the embodiment of this utility model.

[0024] Figure 7 This is the effect diagram of the clamping device of the iron core shaping and self-rotating mechanism provided by the embodiment of the present utility model.

[0025] Among them, the reference numerals in the figure are as follows:

[0026] 10 - frame, 20 - material transfer manipulator, 21 - material taking device

[0027] 30 - fixing device, 31 - second lateral movement module, 32 - clamping device

[0028] 40 - self-rotating device, 41 - lifting device, 42 - moving device

[0029] 43 - rotating device, 211 - first material taking clamp, 212 - second material taking clamp

[0030] 321 - placing seat, 322 - support column, 323 - clamping plate

[0031] 324 - clamping cylinder, 421 - first lateral movement module, 422 - longitudinal movement module

[0032] 431 - rotation driving device, 432 - fixed clamp, 4311 - mounting plate

[0033] 4312 - rotation driving motor, 4313 - transmission belt, 4314 - driving wheel set

[0034] 4321 - rotating shaft, 4322 - finger cylinder. Detailed implementation manners

[0035] The embodiments of the present utility model will be described in detail below. The examples of the embodiments are shown in the attached drawings, where the same or similar reference numerals indicate the same or similar elements or elements with the same or similar functions throughout. The embodiments described below with reference to the attached drawings are exemplary and are intended to explain the embodiments of the present utility model, and should not be construed as a limitation of the present utility model. Figures 1 to 7 In the description of the embodiments of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the attached drawings, and is only for the convenience of describing the embodiments of the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present utility model.

[0036]

[0037] ​In addition, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the embodiments of the present utility model, the meaning of "a plurality of" is two or more, unless otherwise specifically defined.

[0038] In the embodiments of the present utility model, unless otherwise clearly specified and defined, terms such as "installed", "connected", "coupled", "fixed", etc. shall be construed in a broad sense. For example, it may be a fixed connection, a detachable connection, or integrated; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and it may be the internal communication of two components or the interaction relationship between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the embodiments of the present utility model can be understood according to specific circumstances.

[0039] In one embodiment of the present utility model, as Figure 1 , Figures 3 to 4 and Figure 6 shown, there is provided an iron core shaping and self-rotating mechanism, including a frame 10, a material transfer manipulator 20, a fixing device 30, and a self-rotating device 40 for rotating the iron core. The material transfer manipulator 20, the fixing device 30, and the self-rotating device 40 are all fixedly installed on the frame 10, and the fixing device 30 and the self-rotating device 40 are arranged opposite to each other, and the material transfer manipulator 20 is located on one side of the fixing device 30 and the self-rotating device 40.

[0040] The core shaping and self-rotating mechanism in this utility model is assembled by a frame 10, a material transfer manipulator 20, a fixing device 30, and a self-rotating device 40. Among them, the self-rotating device 40 is used to rotate one of the two cores so that the orientation angles of the two cores are the same, facilitating subsequent operation. When assembling, the material transfer manipulator 20, the fixing device 30, and the self-rotating device 40 are all fixedly installed on the top plane of the frame 10. The fixing device 30 and the self-rotating device 40 are arranged to clamp the two cores through the fixing device 30 and the self-rotating device 40, and then the self-rotating device 40 drives one of the cores to rotate and adjust the angle. The material transfer manipulator 20 is used on the one hand to move and place the two cores to be adjusted on the fixing device 30 and the self-rotating device 40, and on the other hand to move and output the two cores with adjusted angles to the next process. When in use, the material transfer manipulator 20 clamps the two separated cores and places them on the fixed end of the fixing device 30 and the rotating end of the self-rotating device 40 respectively, and then the material transfer manipulator 20 disengages. The self-rotating device 40 rotates one of the cores to adjust the angle so that the orientations of the two cores are the same. The material transfer manipulator 20 clamps the two cores with adjusted angles again and moves them into the next process for processing. Through the above structural settings, the full-automatic adjustment of the two cores with different angles is realized.

[0041] In another embodiment of this utility model, as Figure 1 and Figures 3 to 4 shown, the self-rotating device 40 includes a lifting device 41, a moving device 42, and a rotating device 43. The lifting device 41 is fixedly installed on the frame 10. The moving device 42 is fixedly installed on the lifting end of the lifting device 41. The rotating device 43 is fixedly installed on the moving end of the moving device 42, and the rotating end of the rotating device 43 is arranged opposite to the fixing device 30. The lifting device 41 and the moving device 42 cooperate to adjust the position of the entire rotating device 43. The rotating end of the rotating device 43 corresponds to the fixed end on the fixing device 30 to fix the two cores respectively. The rotating end of the rotating device 43 rotates to make the orientation angle of the core it holds the same as that of the core fixed on the fixing device 30.

[0042] In another embodiment of this utility model, as Figure 1 and Figures 3 to 5 shown, the rotating device 43 includes a rotation driving device 431 and a number of fixed clamps 432. The rotation driving device 431 is fixedly installed on the moving end of the moving device 42, and a number of rotating ends are provided on the rotation driving device 431. Each fixed clamp 432 is fixedly installed on each rotating end. The fixed clamp 432 holds the core to be adjusted in angle, and the rotation driving device 431 rotates the fixed clamp 432 to adjust the angle of the core.

[0043] In another embodiment of this utility model, as Figure 1 andFigures 3 to 4 As shown, the rotation driving device 431 includes a mounting plate 4311, a rotation driving motor 4312, a transmission belt 4313, and a driving wheel set 4314. The mounting plate 4311 is fixedly installed on the moving end of the moving device 42. The rotation driving motor 4312 is fixedly installed on the side of the mounting plate 4311. The driving wheel set 4314 is rotatably installed on the mounting plate 4311. The transmission belt 4313 is wound around the driving end of the driving motor and the driving wheel set 4314. Each fixing clip 432 is rotatably installed on the mounting plate 4311, and one end of the fixing clip 432 passes through the mounting plate 4311 and is fixedly connected to the driving wheel of the driving wheel set 4314. The rotation driving motor 4312 drives each driving wheel of the driving wheel set 4314 to rotate through the transmission belt 4313, and then drives the fixing clip 432 to rotate along with the driving wheel through the driving wheel, so as to realize the angular rotation of the iron core clamped by the fixing clip 432 and complete the adjustment.

[0044] In another embodiment of the present invention, as Figure 1 and Figures 3 to 5 shown, the fixing clip 432 includes a rotating shaft 4321 and a finger cylinder 4322. The rotating shaft 4321 is rotatably installed on the mounting plate 4311, and one end of the rotating shaft 4321 is fixedly connected to the driving wheel of the driving wheel set 4314. The finger cylinder 4322 is fixedly installed at the other end of the rotating shaft 4321. The rotating shaft 4321 rotates along with the driving wheel of the driving wheel set 4314, driving the finger cylinder 4322 to rotate. The finger cylinder 4322 clamps the iron core to adjust the angle of the iron core.

[0045] In another embodiment of the present invention, as Figure 1 and Figure 4 shown, the moving device 42 includes a first lateral moving module 421 and a longitudinal moving module 422. The first lateral moving module 421 is fixedly installed on the lifting end of the lifting device 41. The longitudinal moving module 422 is fixedly installed on the moving end of the first lateral moving module 421. The rotating device 43 is fixedly installed on the moving end of the longitudinal moving module 422. The first lateral moving module 421 is used to adjust the distance between the rotating device 43 and the fixing device 30, and the longitudinal moving module 422 is used to adjust the alignment between the rotating device 43 and the fixing device 30.

[0046] In another embodiment of the present invention, as Figure 1 and Figures 6 to 7As shown in the figure, the fixing device 30 includes a second lateral movement module 31 and a plurality of clamping devices 32. The second lateral movement module 31 is used to adjust and open the clamping devices 32 relative to the rotation device 40. The clamping devices 32 are used to fix the iron cores that do not need to be rotated and adjusted. The second lateral movement module 31 is fixedly installed on the frame 10. Each clamping device 32 is fixedly installed at intervals on the moving end of the second lateral movement module 31. The placement seat 321 of the clamping device 32 is fixedly installed on the main body of the second lateral movement module 31, and each placement seat 321 is respectively arranged opposite to each rotating end on the rotation device 40. The placement seat 321 is fixedly installed on the second lateral movement module 31, and the second lateral movement module 31 is used to open the clamping devices 32, which is convenient for loading and unloading.

[0047] In another embodiment of the present invention, as Figure 1 and Figures 6 to 7 shown, the clamping device 32 further includes a support column 322, a clamping plate 323, and a clamping cylinder 324. The rotation of the clamping plate 323 is realized by supporting at the midpoint of the support column 322. The clamping cylinder 324 is used to push the clamping plate 323 to rotate around the rotation connection point with the support column 322. Both the support column 322 and the clamping cylinder 324 are installed on the moving end of the second lateral movement module 31. The support column 322 is located between the placement seat 321 and the clamping cylinder 324. One end of the clamping plate 323 is rotatably connected to the lifting end of the clamping cylinder 324. The waist area of the clamping plate 323 is rotatably connected to the top of the support column 322, and the other end of the clamping plate 323 extends above the placement seat 321. The up and down movement of the lifting end of the clamping cylinder 324 drives one end of the clamping plate 323 to swing up and down, and the swinging directions of the other ends of the opposite clamping plates 323 are opposite, so as to realize clamping with the placement seat 321 and clamp the iron core.

[0048] In another embodiment of the present invention, as Figures 1 to 2 shown, a plurality of material taking devices 21 are arranged on the moving end of the material moving manipulator 20. Each material taking device 21 is arranged at intervals, and each material taking device 21 corresponds to a set of fixed clamps 432 and clamping devices 32 respectively, so as to place two iron cores at corresponding positions and take away the two iron cores after the angle is adjusted.

[0049] In another embodiment of the present invention, as Figures 1 to 2 shown, the material taking device 21 includes a first material taking clamp 211 and a second material taking clamp 212. The first material taking clamp 211 and the second material taking clamp 212 are arranged opposite to each other, and the first material taking clamp 211 and the second material taking clamp 212 are respectively used to clamp two iron cores.

[0050] The above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A core shaping self-rotating mechanism, characterized in that: It includes a frame, a material-transferring robot, a fixing device and a self-rotating device for rotating an iron core. The material-transferring robot, the fixing device and the self-rotating device are all fixedly mounted on the frame, and the fixing device and the self-rotating device are arranged opposite to each other. The material-transferring robot is located on one side of the fixing device and the self-rotating device.

2. The core shaping self-rotation rotating mechanism according to claim 1, characterized in that: The self-rotating device includes a lifting device, a moving device and a rotating device. The lifting device is fixedly installed on the frame, the moving device is fixedly installed on the lifting end of the lifting device, the rotating device is fixedly installed on the moving end of the moving device, and the rotating end of the rotating device is arranged opposite to the fixing device.

3. The core shaping self-rotation rotating mechanism according to claim 2, characterized in that: The rotating device comprises a rotating driving device and a plurality of fixing clamps. The rotating driving device is fixedly mounted on the moving end of the moving device, and the rotating driving device is provided with a plurality of rotating ends. Each of the fixing clamps is fixedly mounted on each of the rotating ends.

4. The core shaping self-rotating mechanism according to claim 3, characterized in that: The rotary drive device includes a mounting plate, a rotary drive motor, a transmission belt and a drive wheel group. The mounting plate is fixedly mounted on the mobile end of the mobile device, the rotary drive motor is fixedly mounted on the side of the mounting plate, the drive wheel group is rotatably mounted on the mounting plate, the transmission belt is wound around the drive end of the drive motor and the drive wheel group, each of the fixing clamps is rotatably mounted on the mounting plate, and one end of the fixing clamp passes through the mounting plate and is fixedly connected to the drive wheel of the drive wheel group.

5. The core shaping self-rotating mechanism according to claim 4, characterized in that: The fixing clamp comprises a rotating shaft and a finger cylinder. The rotating shaft is rotatably mounted on the mounting plate, and one end of the rotating shaft is fixedly connected to the driving wheel of the driving wheel group, and the finger cylinder is fixedly mounted on the other end of the rotating shaft.

6. The core shaping self-rotating mechanism according to claim 2, characterized in that: The moving device includes a first transverse moving module and a longitudinal moving module. The first transverse moving module is fixedly installed on the lifting end of the lifting device, the longitudinal moving module is fixedly installed on the moving end of the first transverse moving module, and the rotating device is fixedly installed on the moving end of the longitudinal moving module.

7. The core shaping self-rotating mechanism according to claim 1, characterized in that: The fixing device includes a second transverse moving module and a plurality of clamping devices, the second transverse moving module is fixedly mounted on the frame, the clamping devices are arranged at intervals and fixedly mounted on the moving end of the second transverse moving module, the placement seats of the clamping devices are fixedly mounted on the main body of the second transverse moving module, and the placement seats are respectively arranged opposite to the rotating ends on the rotation device.

8. The core shaping self-rotating mechanism according to claim 7, characterized in that: The clamping device also includes a support column, a clamping plate and a clamping cylinder, the support column and the clamping cylinder are both installed on the movable end of the second transverse movable module, the support column is located between the placement seat and the clamping cylinder, one end of the clamping plate is rotatably connected to the lifting end of the clamping cylinder, the waist area of ​​the clamping plate is rotatably connected to the top of the support column, and the other end of the clamping plate extends above the placement seat.

9. The core shaping self-rotating mechanism according to claim 1, characterized in that: A plurality of material taking devices are arranged on the moving end of the material transfer robot, and the material taking devices are arranged in an interval.

10. The core shaping self-rotating mechanism according to claim 9, characterized in that: The material picking device comprises a first material picking clamp and a second material picking clamp, and the first material picking clamp and the second material picking clamp are arranged opposite to each other.