Vertical double-station direct-injection wax injection machine
By designing a vertical double-station direct-injection wax machine, using dual-station mold assembly and wax injection head assembly, the problem of low processing efficiency of existing wax injection machines is solved, and more efficient wax mold processing is achieved.
Patent Information
- Application Number
- CN202421808189.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-29
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2034-07-29
AI Technical Summary
Existing wax injection machines need to frequently replace the wax mold during wax mold processing, resulting in low processing efficiency.
A vertical double-station direct-injection wax machine is designed, using a dual-station mold assembly and a wax injection head assembly. The position switching between the lower mold and the upper mold is achieved through the motor drive gear system, thereby improving the wax mold processing efficiency.
It realizes the efficiency of wax mold processing, reduces the frequency of wax mold replacement, and improves the overall processing efficiency.
Smart Images

Figure CN222970929U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wax injection machines, in particular to a vertical double-station direct injection wax injection machine. Background Art
[0002] Wax patterns are a commonly used casting method. Investment casting mainly consists of processes such as mold manufacturing, wax pattern manufacturing, shell mold manufacturing, and subsequent drying, baking, pouring, and solidification. A wax pattern is a pattern used to form the cavity of a casting. To obtain castings with high dimensional accuracy and surface finish, the wax pattern itself should first have high dimensional accuracy and surface finish. A wax injection machine is a device for making wax patterns.
[0003] In the prior art, a patent document with the publication number CN215144435U discloses a new type of fully automatic wax injection machine, including a workbench. One side of the workbench is fixedly installed with a material receiving box by welding. The inner wall of the bottom of the material receiving box is fixedly installed with a buffer sponge by welding. The top of the workbench is fixedly installed with two symmetrical vertical plates by welding. First chutes are opened on one side of the two vertical plates. The same fixed plate is slidably installed in the two first chutes. The top of the fixed plate is fixedly installed with a wax injection tank by welding. The bottom of the fixed plate is fixedly installed with an upper mold by welding.
[0004] During use, it is found that when the above device processes wax patterns, it is necessary to move a set of wax patterns out of the mold and then process another set of wax patterns, resulting in low wax pattern processing efficiency. Summary of the Utility Model
[0005] To solve the above technical problems, the utility model provides a vertical double-station direct injection wax injection machine that improves the processing efficiency of wax patterns.
[0006] A vertical double-station direct injection wax injection machine of the utility model includes a workbench, a wax injection tank, and a groove. A wax injection tank is arranged at the top of the workbench, and a groove is arranged at the top of the workbench. It also includes a double-station mold assembly, a pressing plate assembly, and a wax injection head assembly. The double-station mold assembly is arranged in the groove, the pressing plate assembly is arranged at the top of the workbench, and the output end of the wax injection tank is provided with the wax injection head assembly. During use, the wax injection tank injects wax liquid into the double-station mold assembly through the wax injection head assembly for the processing of wax patterns, and the double-station mold assembly improves the processing efficiency of wax patterns.
[0007] Preferably, the double-station mold assembly includes a main shaft, a motor, a first gear, a second gear, a disc, a bushing, a lower mold, an upper mold, and a wax injection hole. The bottom end of the main shaft is connected to the bottom end of the groove. A disc is rotatably sleeved on the main shaft. A bushing is provided at the bottom end of the disc. The main shaft is inside the bushing. A second gear is provided on the outer side wall of the bushing. The motor is installed at the bottom end of the groove. A first gear is provided at the output end of the motor. The first gear meshes with the second gear. Two groups of lower molds are provided at the top end of the disc. Each group of lower molds is respectively provided with a group of wax injection holes. Each group of lower molds is respectively covered with a group of upper molds. When in use, the top end of the first group of upper molds is pressed tightly by the pressing plate assembly. The wax injection tank injects wax liquid into the wax injection holes on the first group of lower molds through the injection head assembly. Then, the pressing of the first group of upper molds by the pressing plate assembly is released. Then, the motor is started, so that the first gear drives the second gear to rotate, so that the positions of the two groups of lower molds are switched. Then, the pressing plate assembly presses tightly against the top end of the second group of upper molds. Then, the wax liquid is injected through the wax injection holes on the second group of lower molds. During this period, the staff moves the first group of upper molds away from the first group of lower molds, and then takes out the wax mold formed inside the first group of lower molds, improving the wax mold processing efficiency.
[0008] Preferably, the pressing plate assembly includes columns, a top plate, a first hydraulic cylinder, and a pressing plate. Two groups of columns are provided at the top end of the workbench. The top ends of the two groups of columns and the top end of the main shaft are all connected to the bottom end of the top plate. A first hydraulic cylinder is provided at the top end of the top plate. The bottom mobile end of the first hydraulic cylinder extends below the top plate and is connected to the top end of the pressing plate. When a group of upper molds and a group of lower molds move to directly below the pressing plate, operate the first hydraulic cylinder to extend, so that the pressing plate presses tightly against the top end of the upper mold, so that the wax liquid enters the inside of the lower mold and the upper mold to form a wax mold, preventing the upper mold from detaching from the lower mold.
[0009] Preferably, the wax injection head assembly includes a vertical plate, a second hydraulic cylinder, a wax injection head body, and a wax delivery pipe. A vertical plate is provided at the top end of the workbench. A second hydraulic cylinder is provided at the rear end of the vertical plate. The front mobile end of the second hydraulic cylinder extends to the front of the vertical plate and is provided with a wax injection head body. The output end of the wax injection tank is communicated with the input end of the wax delivery pipe. The output end of the wax delivery pipe is communicated with the input end of the wax injection head body. Operate the second hydraulic cylinder to extend, so that the output end of the wax injection head body plugs the wax injection hole on the lower mold. Then, the wax liquid enters the inside of the lower mold through the wax delivery pipe, the wax injection head body, and the wax injection hole for wax mold forming.
[0010] Preferably, it further includes optical bars. Two groups of optical bars are provided at the top end of the pressing plate. Both groups of optical bars are slidably connected to the top plate. The two groups of optical bars guide the pressing plate, improving the stability of the pressing plate lifting.
[0011] Preferably, it further includes adjustable feet. One group of adjustable feet is respectively provided at the four corners of the bottom end of the workbench. The four groups of adjustable feet cooperate with each other to stably support the workbench, improving the stability.
[0012] Preferably, it further includes a handle which is arranged on the upper mold. The staff can separate the lower mold from the corresponding upper mold through the handle, improving convenience.
[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows: during use, the wax injection box injects wax liquid into the double-station mold assembly through the wax injection head assembly for processing the wax mold, and the double-station mold assembly improves the processing efficiency of the wax mold. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 is an isometric structural schematic diagram of the present utility model;
[0015] Figure 2 is an exploded structural schematic diagram of the present utility model;
[0016] Figure 3 is an enlarged structural schematic diagram of structures such as the top plate and the pressing plate;
[0017] Figure 4 is a first enlarged structural schematic diagram of structures such as the disc and the main shaft;
[0018] Figure 5 is a second enlarged structural schematic diagram of structures such as the disc and the main shaft.
[0019] Reference numerals in the drawings: 1, workbench; 2, wax injection box; 3, groove; 4, main shaft; 5, motor; 7, first gear; 8, second gear; 9, disc; 10, bushing; 11, lower mold; 12, upper mold; 13, wax injection hole; 14, column; 15, top plate; 16, first hydraulic cylinder; 17, pressing plate; 18, vertical plate; 19, second hydraulic cylinder; 20, wax injection head body; 21, wax delivery pipe; 22, optical bar; 23, adjustable foot; 24, handle. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0020] To facilitate the understanding of the present utility model, the present utility model will be described more comprehensively below with reference to the relevant drawings. The present utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, these embodiments are provided to make the disclosure of the present utility model more thorough and comprehensive.
[0021] Embodiment 1
[0022] As Figure 1 and Figure 2 shown, a vertical double-station direct injection wax injection machine of the present utility model includes a workbench 1, a wax injection box 2 and a groove 3. The wax injection box 2 is arranged at the top of the workbench 1, and the groove 3 is arranged at the top of the workbench 1. It further includes a double-station mold assembly, a pressing plate assembly and a wax injection head assembly. The double-station mold assembly is arranged in the groove 3, the pressing plate assembly is arranged at the top of the workbench 1, and the wax injection head assembly is arranged at the output end of the wax injection box 2;
[0023] As Figure 1 , Figure 2 , Figure 4 and Figure 5 shown, the double-station mold assembly includes a main shaft 4, a motor 5, a first gear 7, a second gear 8, a disc 9, a bushing 10, a lower mold 11, an upper mold 12 and a wax injection hole 13. The bottom end of the main shaft 4 is connected to the bottom end of the groove 3. The disc 9 is rotatably sleeved on the main shaft 4. A bushing 10 is arranged at the bottom end of the disc 9. The main shaft 4 is inside the bushing 10. A second gear 8 is arranged on the outer side wall of the bushing 10. The motor 5 is installed at the bottom end of the groove 3. A first gear 7 is arranged at the output end of the motor 5. The first gear 7 meshes with the second gear 8. Two groups of lower molds 11 are arranged at the top end of the disc 9. A wax injection hole 13 is arranged on each group of lower molds 11. A group of upper molds 12 are respectively covered on each group of lower molds 11.
[0024] In this embodiment, during use, the top end of the first group of upper molds 12 is pressed by the pressing plate assembly. The wax injection tank 2 injects wax liquid into the wax injection holes 13 on the first group of lower molds 11 through the injection head assembly. Then, the pressing of the first group of upper molds 12 by the pressing plate assembly is released. Then, the motor 5 is started, so that the first gear 7 drives the second gear 8 to rotate, so that the positions of the two groups of lower molds 11 are switched. Then, the pressing plate assembly presses the top end of the second group of upper molds 12. Then, the wax liquid is injected through the wax injection holes 13 on the second group of lower molds 11. During this period, the staff removes the first group of upper molds 12 away from the first group of lower molds 11, and then takes out the wax molds formed inside the first group of lower molds 11, improving the processing efficiency of the wax molds.
[0025] Embodiment 2
[0026] As Figure 1 and Figure 2 shown, a vertical double-station direct injection wax injection machine of the present utility model includes a workbench 1, a wax injection tank 2 and a groove 3. The wax injection tank 2 is arranged at the top end of the workbench 1. The groove 3 is arranged at the top end of the workbench 1. It further includes a double-station mold assembly, a pressing plate assembly and an injection head assembly. The double-station mold assembly is arranged in the groove 3. The pressing plate assembly is arranged at the top end of the workbench 1. The output end of the wax injection tank 2 is provided with an injection head assembly;
[0027] As Figure 1 , Figure 2 , Figure 4 and Figure 5As shown in the figure, the double-station die assembly includes a main shaft 4, a motor 5, a first gear 7, a second gear 8, a disc 9, a bushing 10, a lower die 11, an upper die 12, and a wax injection hole 13. The bottom end of the main shaft 4 is connected to the bottom end of the groove 3. A disc 9 is rotatably sleeved on the main shaft 4. A bushing 10 is provided at the bottom end of the disc 9. The main shaft 4 is inside the bushing 10. A second gear 8 is provided on the outer side wall of the bushing 10. The motor 5 is installed at the bottom end of the groove 3. A first gear 7 is provided at the output end of the motor 5. The first gear 7 meshes with the second gear 8. Two groups of lower dies 11 are provided at the top end of the disc 9. A wax injection hole 13 is provided on each group of lower dies 11. A group of upper dies 12 are respectively covered on each group of lower dies 11;
[0028] As Figures 1 to 3 shown in the figure, the pressing plate assembly includes columns 14, a top plate 15, a first hydraulic cylinder 16, and a pressing plate 17. Two groups of columns 14 are provided at the top end of the workbench 1. The top ends of the two groups of columns 14 and the top end of the main shaft 4 are both connected to the bottom end of the top plate 15. A first hydraulic cylinder 16 is provided at the top end of the top plate 15. The bottom mobile end of the first hydraulic cylinder 16 extends below the top plate 15 and is connected to the top end of the pressing plate 17;
[0029] As Figure 2 shown in the figure, the wax injection head assembly includes a vertical plate 18, a second hydraulic cylinder 19, a wax injection head body 20, and a wax delivery pipe 21. A vertical plate 18 is provided at the top end of the workbench 1. A second hydraulic cylinder 19 is provided at the rear end of the vertical plate 18. The front mobile end of the second hydraulic cylinder 19 extends in front of the vertical plate 18 and is provided with a wax injection head body 20. The output end of the wax injection tank 2 is communicated with the input end of the wax delivery pipe 21. The output end of the wax delivery pipe 21 is communicated with the input end of the wax injection head body 20;
[0030] It further includes optical bars 22, adjustable feet 23, and a handle 24. Two groups of optical bars 22 are provided at the top end of the pressing plate 17. Both groups of optical bars 22 are slidably connected to the top plate 15. One group of adjustable feet 23 are respectively provided at the four corners of the bottom end of the workbench 1. A handle 24 is provided on the upper die 12.
[0031] In this embodiment, during use, the first hydraulic cylinder 16 is operated to extend, so that the pressing plate 17 presses against the top of the first set of upper molds 12. The second hydraulic cylinder 19 is operated to extend, so that the output end of the wax injection head body 20 blocks the wax injection hole 13 on the lower mold 11. Then, the wax liquid enters the inside of the lower mold 11 through the wax delivery pipe 21, the wax injection head body 20 and the wax injection hole 13 for wax mold forming. Then, the pressing of the pressing plate 17 on the first set of upper molds 12 is released. Then, the motor 5 is started, so that the first gear 7 drives the second gear 8 to rotate, so that the positions of the two sets of lower molds 11 are switched. Then, the pressing plate 17 presses tightly against the top of the second set of upper molds 12. Then, the wax liquid is injected through the wax injection hole 13 on the second set of lower molds 11. During this period, the staff moves the first set of upper molds 12 away from the first set of lower molds 11, and then takes out the wax mold formed inside the first set of lower molds 11, improving the wax mold processing efficiency.
[0032] The wax injection tank 2 and the motor 5 of the vertical double-station direct injection wax injection machine of the present utility model are purchased on the market. Those skilled in the industry only need to install and operate according to the attached user manual, without the need for creative labor from those skilled in the art.
[0033] The above are only the preferred embodiments of the present utility model. It should be noted that for those of ordinary skill in the art in this technical field, without departing from the technical principle of the present utility model, several improvements and modifications can still be made, and these improvements and modifications should also be regarded as the protection scope of the present utility model.
Claims
1. A vertical double-station direct wax injection machine, comprising a workbench (1), a wax injection box (2) and a groove (3), wherein the top of the workbench (1) is provided with a wax injection box (2), and the top of the workbench (1) is provided with a groove (3), characterized in that: It also comprises a double-station mould assembly, a pressure plate assembly and a wax injection head assembly. The double-station mould assembly is arranged in the groove (3), the pressure plate assembly is arranged on the top of the workbench (1), and the wax injection head assembly is arranged at the output end of the wax injection box (2).
2. A vertical double-station direct wax injection machine as claimed in claim 1, characterized in that: The double-station mold assembly comprises a main shaft (4), a motor (5), a first gear (7), a second gear (8), a disc (9), a sleeve (10), a lower mold (11), an upper mold (12) and a wax injection hole (13). The bottom end of the main shaft (4) is connected to the bottom end of the groove (3). The main shaft (4) is rotatably sleeved with a disc (9). The bottom end of the disc (9) is provided with a sleeve (10). The main shaft (4) is on the inner side of the sleeve (10). The outer side wall of the sleeve (10) is provided with a second gear (8). The motor (5) is installed at the bottom end of the groove (3). The output end of the motor (5) is provided with a first gear (7). The first gear (7) is meshed with the second gear (8). Two groups of lower molds (11) are provided at the top of the disc (9). Each group of lower molds (11) is respectively provided with a group of wax injection holes (13). Each group of lower molds (11) is respectively covered with a group of upper molds (12).
3. A vertical double-station direct wax injection machine as claimed in claim 2, characterized in that: The pressure plate assembly comprises a column (14), a top plate (15), a No. 1 hydraulic cylinder (16) and a pressure plate (17); two groups of columns (14) are arranged at the top of the workbench (1); the tops of the two groups of columns (14) and the top of the main shaft (4) are connected to the bottom of the top plate (15); a No. 1 hydraulic cylinder (16) is arranged at the top of the top plate (15); the bottom movable end of the No. 1 hydraulic cylinder (16) extends to the bottom of the top plate (15) and is connected to the top of the pressure plate (17).
4. A vertical double-station direct wax injection machine as claimed in claim 1, characterized in that: The wax injection head assembly comprises a vertical plate (18), a second hydraulic cylinder (19), a wax injection head body (20) and a wax delivery pipe (21); the vertical plate (18) is arranged at the top of the workbench (1); the second hydraulic cylinder (19) is arranged at the rear end of the vertical plate (18); the front movable end of the second hydraulic cylinder (19) extends to the front of the vertical plate (18) and is provided with the wax injection head body (20); the output end of the wax injection box (2) is connected to the input end of the wax delivery pipe (21); and the output end of the wax delivery pipe (21) is connected to the input end of the wax injection head body (20).
5. A vertical double-station direct wax injection machine as claimed in claim 3, characterized in that: It also includes light bars (22). Two groups of light bars (22) are arranged on the top of the pressure plate (17). Both groups of light bars (22) are slidably connected to the top plate (15).
6. A vertical double-station direct wax injection machine as claimed in claim 1, characterized in that: It also comprises adjustable feet (23), and a group of adjustable feet (23) are respectively arranged at the four corners of the bottom end of the workbench (1).
7. A vertical double-station direct wax injection machine as claimed in claim 2, characterized in that: It also comprises a handle (24), and the upper mold (12) is provided with the handle (24).
Citation Information
Patent Citations
Novel full-automatic wax injection machine
CN215144435U