Aluminum pouring opening cleaning device

By designing an automated inverted aluminum port cleaning device, using a power motor to drive the drill rod and clean the spiral, the problems of high labor intensity and harsh environment in the traditional cleaning methods are solved, and efficient and safe inverted aluminum port cleaning is achieved.

CN222970986UActive Publication Date: 2025-06-13SHENYANG HUIFENG MASCH CO LTD
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Patent Information

Application Number
CN202421902528.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-07
Publication Date
2025-06-13
Estimated Expiration
2034-08-07

AI Technical Summary

Technical Problem

The traditional inverted aluminum port cleaning method relies on staff handheld tools, resulting in high labor intensity and harsh working environment.

Method used

A reverse aluminum port cleaning device is designed, including a placement seat, bed, sliding seat, reducer, power motor, drill rod, drill bit, guide support, cleaning screw and hydraulic cylinder. The drill rod and cleaning screw are driven by the power motor, and the inner wall and orifice of the inverted aluminum port are automatically cleaned.

Benefits of technology

The device can effectively reduce labor intensity, improve cleaning efficiency, reduce labor costs, and simplify the horizontal fixing process of inverted aluminum pipes.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an aluminum pouring opening cleaning device, which relates to the technical field of equipment special for nonferrous metals and comprises a placing seat, a lathe bed is correspondingly arranged on one side of the placing seat, a sliding seat is slidably connected to the upper end of the lathe bed, and a speed reducer is arranged on one side, far away from the placing seat, of the upper end of the sliding seat. The input end of the speed reducer is connected with a power motor, a drill rod is arranged at the output end of the speed reducer, a drill bit is arranged at the end, close to the containing base, of the drill rod, a guide support is arranged at the upper end of the side, close to the containing base, of the lathe bed and located on the outer side of the drill rod, and a cleaning screw is arranged on the outer surface of the drill rod. Through the combination with the fixed rack, the inverted aluminum pipe cleaning machine is simple in structure, novel and reasonable in design, capable of replacing manual cleaning of inverted aluminum pipes, capable of reducing labor intensity, excellent in cleaning effect and capable of well improving control efficiency, and horizontal fixing of the inverted aluminum pipes becomes simple and safe.
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Description

Technical Field

[0001] The utility model relates to the technical field of special equipment for non-ferrous metals, and particularly relates to a device for cleaning an aluminum pouring port. Background Art

[0002] With the wide application of aluminum products, the demand for cleaning aluminum products is increasing. Aluminum product casting is an important step in the aluminum processing process, which involves pouring molten aluminum liquid into a mold to form the required shape and size. As the temperature drops during the pouring process, the liquid aluminum may solidify at the position of the aluminum pouring port. Different from steel products, aluminum products require different cleaning methods and equipment. At present, the traditional cleaning method is that workers hold tools to clean the aluminum pouring port, which results in high labor intensity of workers and a relatively harsh working environment. Content of the Utility Model

[0003] The purpose of the utility model is to provide a device for cleaning an aluminum pouring port to solve the problems in the above-mentioned background art that the current traditional cleaning method is that workers hold tools to clean the aluminum pouring port, resulting in high labor intensity of workers and a relatively harsh working environment.

[0004] To achieve the above purpose, the utility model provides the following technical solution: a device for cleaning an aluminum pouring port, including a placing seat, a bed body is correspondingly arranged on one side of the placing seat, a sliding seat is slidably connected to the upper end of the bed body, a speed reducer is arranged on the upper end of the sliding seat away from the placing seat, a power motor is connected to the input end of the speed reducer, a drill rod is arranged at the output end of the speed reducer, a drill bit is arranged at one end of the drill rod close to the placing seat, a guiding support is arranged on the upper side of the bed body close to the placing seat and outside the drill rod, a cleaning spiral is arranged on the outer surface of the drill rod, and a hydraulic cylinder is arranged between the right end of the bed body and the sliding seat.

[0005] Preferably, a coupling is arranged at the output end of the speed reducer, a transmission device is arranged on the upper end of the sliding seat away from the power motor, the transmission device is rotatably connected to the sliding seat through a bearing, and the transmission device connects the drill rod and the coupling.

[0006] Preferably, an aluminum pouring port slot is arranged at the middle position on the right side of the placing seat, and the bed body, the drill rod and the drill bit are correspondingly arranged with the aluminum pouring port slot.

[0007] Preferably, the guiding support is fixedly connected to the placing seat through bolts, and the drill rod and the cleaning spiral are rotatably connected to the guiding support.

[0008] Preferably, slide ways are arranged on the front and rear sides of the upper end of the bed body, and the sliding seat is slidably connected to the slide ways.

[0009] Compared with the prior art, the beneficial effects of the present utility model are as follows: The aluminum pouring port cleaning machine of the present utility model, through combination with the fixed frame, has a simple structure, novel and reasonable design, can replace manual cleaning of the aluminum pouring pipe, reduce labor intensity, has excellent cleaning effect, simple operation, high automation degree, is convenient for daily maintenance, easy to operate, can greatly improve the control efficiency, and makes the horizontal fixation of the aluminum pouring pipe simple and safe. If no effective equipment is used during the cleaning process of the aluminum pouring port, at least the labor costs of 1-2 people will be wasted, thus increasing the labor costs of the electrolytic aluminum plant during the cleaning process. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] Figure 1 Isometric view of the main structure of the present utility model during use;

[0011] Figure 2 Front view schematic diagram of the main structure of the present utility model during use;

[0012] Figure 3 Front view schematic diagram of the main structure of the present utility model.

[0013] In the figure: 1 - placement seat, 2 - bed body, 3 - sliding seat, 4 - reducer, 5 - power motor, 6 - drill pipe, 7 - drill bit, 8 - guiding support, 9 - cleaning spiral, 10 - hydraulic cylinder, 11 - coupling, 12 - transmission device, 13 - aluminum pouring port grooving, 14 - slideway. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0014] The technical solutions in the embodiments of the present utility model will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0015] Please refer to Figures 1-3 , the present utility model provides an aluminum pouring port cleaning device, including a placement seat 1, a bed body 2 is correspondingly arranged on one side of the placement seat 1, a sliding seat 3 is slidably connected to the upper end of the bed body 2, a reducer 4 is arranged on one side of the upper end of the sliding seat 3 away from the placement seat 1, a power motor 5 is connected to the input end of the reducer 4, a drill pipe 6 is arranged at the output end of the reducer 4, a drill bit 7 is arranged at one end of the drill pipe 6 close to the placement seat 1, a guiding support 8 is arranged on the upper side of one side of the bed body 2 close to the placement seat 1 and outside the drill pipe 6, a cleaning spiral 9 is arranged on the outer surface of the drill pipe 6, and a hydraulic cylinder 10 is arranged between the right end of the bed body 2 and the sliding seat 3.

[0016] During use, place the placement base 1 at a position suitable for cleaning the aluminum pouring opening, set the bed body 2 corresponding to the placement base 1, place the ladle to be cleaned on the placement base 1, align the aluminum pouring opening with the drill bit 7, then start the power motor 5. The power of the power motor 5 is decelerated by the speed reducer 4 and then converted into the rotation of the drill pipe 6. The hydraulic cylinder 10 drives the sliding seat 3 to move on the bed body 2 towards the direction of the aluminum pouring opening. Supported by the guiding support 8, the drill pipe 6 extends into the opening position of the aluminum pouring opening, and the solidified aluminum slag is cleaned by the drill bit 7. Then, the drill pipe 6 extends into the interior of the aluminum pouring opening, and the inner wall of the aluminum pouring opening is cleaned by the cleaning spiral 9 on the drill pipe 6 to ensure the cleaning effect.

[0017] A coupling 11 is provided at the output end of the speed reducer 4. On the upper end of the sliding seat 3, on the side away from the power motor 5, a transmission device 12 is provided. The transmission device 12 is rotatably connected to the sliding seat 3 through a bearing. The transmission device 12 connects the drill pipe 6 with the coupling 11. Through the coupling 11, the power output end of the speed reducer 4 is connected to the drill pipe 6, avoiding damage to the speed reducer 4 and the power motor 5 caused by the drill pipe 6 being stuck. The transmission device 12 is provided on the sliding seat 3 to rotationally support the outer end of the drill pipe 6.

[0018] An aluminum pouring opening slot 13 is provided at the middle position on the right side of the placement base 1. The bed body 2, the drill pipe 6, and the drill bit 7 are correspondingly arranged with the aluminum pouring opening slot 13. By providing the aluminum pouring opening slot 13 on the placement base 1 and placing the aluminum pouring opening position of the ladle inside the aluminum pouring opening slot 13, the aluminum pouring opening is limited, ensuring that the drill pipe 6 can smoothly extend into the interior of the aluminum pouring opening.

[0019] The guiding support 8 is fixedly connected to the placement base 1 through bolts. The drill pipe 6 and the cleaning spiral 9 are rotatably connected to the guiding support 8. The outer end of the drill pipe 6 is rotationally supported by the transmission device 12, and the inner end of the drill pipe 6 is rotationally supported by the guiding support 8.

[0020] Sliding ways 14 are provided on the front and rear sides of the upper end of the bed body 2. The sliding seat 3 is slidably connected to the sliding ways 14. By providing the sliding ways 14 on the upper end of the bed body 2 and the sliding connection between the sliding seat 3 and the sliding ways 14, the sliding seat 3 is slidably connected to the bed body 2.

[0021] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A pouring opening cleaning device, characterized in that: The invention comprises a placing seat (1), a bed (2) is provided on one side of the placing seat (1), a sliding seat (3) is slidably connected to the upper end of the bed (2), a reducer (4) is provided on the upper end of the sliding seat (3) away from the placing seat (1), the input end of the reducer (4) is connected to a power motor (5), a drill rod (6) is provided on the output end of the reducer (4), a drill bit (7) is provided on the end of the drill rod (6) close to the placing seat (1), a guide support (8) is provided on the upper end of one side of the bed (2) close to the placing seat (1) and on the outer side of the drill rod (6), a cleaning spiral (9) is provided on the outer surface of the drill rod (6), and a hydraulic cylinder (10) is provided between the right end of the bed (2) and the sliding seat (3).

2. The device for cleaning the aluminum pouring opening according to claim 1, characterized in that: A coupling (11) is provided at the output end of the reducer (4); a transmission device (12) is provided at the upper end of the sliding seat (3) away from the power motor (5); the transmission device (12) is rotatably connected to the sliding seat (3) via a bearing; and the transmission device (12) connects the drill rod (6) to the coupling (11).

3. The device for cleaning the aluminum pouring opening according to claim 1, characterized in that: An aluminum pouring slot (13) is provided at the middle position on the right side of the placement seat (1), and the bed (2), the drill rod (6) and the drill bit (7) are arranged corresponding to the aluminum pouring slot (13).

4. The device for cleaning the aluminum pouring opening according to claim 1, characterized in that: The guide support (8) is fixedly connected to the placement seat (1) via bolts, and the drill rod (6) and the cleaning screw (9) are rotatably connected to the guide support (8).

5. The pouring opening cleaning device according to claim 1, characterized in that: Slideways (14) are provided at the front and rear sides of the upper end of the bed (2), and the sliding seat (3) is slidably connected to the slideways (14).

Citation Information

Cited By

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