Miniature transformer coil welding machine

Abstract

The utility model relates to the technical field of welding, in particular to a miniature transformer coil welding machine which comprises an installation frame, a supporting plate is fixedly installed on the surface of the installation frame, a welding machine is fixedly installed on the surface of the supporting plate, a groove is formed in the bottom of the supporting plate, a first motor is fixedly installed on the back face of the installation frame, and a second motor is fixedly installed on the back face of the installation frame. A threaded rod is fixedly mounted at the output end of the first motor, a connecting block is fixedly mounted on the surface of the threaded rod, a welding gun is fixedly mounted at the bottom of the connecting block, a second motor is fixedly mounted at the bottom of the mounting frame, a supporting circular truncated cone is fixedly mounted at the output end of the second motor, and a hydraulic cylinder is fixedly mounted on the surface of the supporting circular truncated cone. A workbench is fixedly mounted at the output end of the hydraulic cylinder, and an operation table is fixedly mounted on the surface of the mounting frame. According to the coil welding device, welding of different parts of a coil is achieved, manual adjustment is avoided, working efficiency is effectively improved, and meanwhile safety of operators is guaranteed.

Description

Technical Field

[0001] The utility model relates to the technical field of welding, in particular to a micro-transformer coil welding machine. Background Art

[0002] Welding, also known as fusion welding, is a manufacturing process and technology that joins metals or other thermoplastic materials such as plastics by means of heating, high temperature or high pressure. Publication number: CN217316317U discloses a coil automatic welding machine, which includes a base. A support frame is fixedly installed on the side of the base. A welding device is movably installed at the top of the support frame. An adjusting device is movably installed on the top surface of the base. A tin adding device is movably installed on the right side of the top surface of the base. In the above solution, an adjusting device is provided, so that the first connecting column can drive the fixing plate to tilt at multiple angles around the first rotating ball, and the workbench can rotate on the surface of the fixing plate. Therefore, the position of the coil can be changed in real time according to different processing requirements during welding, avoiding the need for manual adjustment, and thus achieving the effect of improving the practicability of the device; a tin adding device is provided. By rotating the rolling column, the tin wire wound inside the tin box can be stretched to the workbench, and the second connecting column can adjust the height of the tin box, so that the tin wire can be placed according to the position of the workbench, saving the time for adding tin, and thus achieving the effect of improving the convenience of the device. However, during the use of the above technology, the angle of the workbench still needs to be manually adjusted. At the same time, since the welding device is fixed, it is not convenient to weld different parts of the coil. Therefore, improvements are needed. Summary of the Utility Model

[0003] The purpose of the utility model is to solve the technical problems raised in the above background art.

[0004] The utility model adopts the following technical scheme: A micro-transformer coil welding machine includes a mounting frame. A support plate is fixedly installed on the surface of the mounting frame. A welding machine is fixedly installed on the surface of the support plate. A groove is opened at the bottom of the support plate. A motor one is fixedly installed on the back of the mounting frame. A threaded rod is fixedly installed at the output end of the motor one. A connecting block is fixedly installed on the surface of the threaded rod. A welding torch is fixedly installed at the bottom of the connecting block. A motor two is fixedly installed at the bottom of the mounting frame. A support round table is fixedly installed at the output end of the motor two. A hydraulic cylinder is fixedly installed on the surface of the support round table. A workbench is fixedly installed at the output end of the hydraulic cylinder. An operation console is fixedly installed on the surface of the mounting frame.

[0005] Preferably, the threaded rod and the connecting block are installed inside the groove. Here, when the motor one drives the threaded rod to rotate, the groove plays a limiting role on the connecting block on the surface of the threaded rod, facilitating the adjustment of the forward and backward movement of the welding torch.

[0006] Preferably, a hose is fixedly installed on the side of the welding machine. One end of the hose away from the welding machine is connected to a connecting block, and the hose is made of insulating rubber. Here, the hose protects the connection between the welding machine and the welding torch, facilitating the normal operation of the welding torch.

[0007] Preferably, an annular frame is fixedly installed at the bottom of the support frustum. Here, the annular frame supports the hydraulic cylinder and the workbench, facilitating the prevention of damage to the motor two at the bottom due to excessive weight.

[0008] Preferably, a telescopic rod is fixedly installed on the surface of the workbench, and an annular block is fixedly installed on the surface of the telescopic rod. Here, the telescopic rod drives one end of the annular block to eject the welded coil from the workbench, facilitating the subsequent material taking operation of the coil.

[0009] Preferably, a pushing hydraulic cylinder is fixedly installed at the bottom of the operating table, a pushing block is fixedly installed at the output end of the pushing hydraulic cylinder, and a collection box is fixedly installed on the side of the operating table. Here, after the welded coil is ejected, the pushing block is used to push it into the collection box, facilitating the avoidance of manual material taking and improving work efficiency.

[0010] Preferably, the position of the pushing block corresponds to that of the collection box. Here, it facilitates the more accurate pushing of the welded coil into the collection box by the pushing block.

[0011] Compared with the prior art, the advantages and positive effects of the present utility model are as follows:

[0012] 1. In the present utility model, by setting the motor one, the threaded rod, the connecting block and the welding torch structure, the motor drives the threaded rod to rotate, causing the connecting block to move back and forth, thereby adjusting the front and back position of the welding torch. By setting the annular frame, the motor two, the support frustum, the hydraulic cylinder and the workbench, the hydraulic cylinder is started to adjust the height of the workbench, and the motor two is started to drive the support frustum to rotate, thereby causing the workbench to rotate, and thus adjusting the angle of the coil, enabling the welding device to weld different positions of the coil.

[0013] 2. In the present utility model, by setting the pushing hydraulic cylinder, the pushing block and the collection box structure, the pushing hydraulic cylinder is started to push the push plate to push the welded coil into the collection box, avoiding the easy operation error of manual material taking that may cause hand injury to the operator, ensuring the safety of the operator, and effectively improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 is a schematic diagram of a micro-transformer coil welding machine proposed by the present utility model;

[0015] Figure 2 is a cross-sectional schematic diagram of a micro-transformer coil welding machine proposed by the present utility model;

[0016] Figure 3 The present utility model provides a structural schematic diagram of a welding machine and a welding torch of a micro-transformer coil welding machine;

[0017] Figure 4 The present utility model provides a structural schematic diagram of a workbench of a micro-transformer coil welding machine;

[0018] Figure 5 The present utility model provides a structural schematic diagram of a material-pushing hydraulic cylinder and a collection box of a micro-transformer coil welding machine.

[0019] Legend description:

[0020] 1. Mounting frame; 2. Support plate; 3. Welding machine; 4. Groove; 5. Motor I; 6. Threaded rod; 7. Connecting block; 8. Welding torch; 9. Motor II; 10. Support round table; 11. Hydraulic cylinder; 12. Workbench; 13. Operating table; 14. Hose; 15. Ring-shaped frame; 16. Expansion rod; 17. Ring-shaped block; 18. Material-pushing hydraulic cylinder; 19. Pushing block; 20. Collection box. Detailed implementation manner

[0021] In order to more clearly understand the above-mentioned objects, features and advantages of the present utility model, the present utility model will be further described below with reference to the drawings and embodiments. It should be noted that, without conflict, the embodiments of the present application and the features in the embodiments can be combined with each other.

[0022] In the following description, many specific details are set forth in order to fully understand the present utility model. However, the present utility model can also be implemented in other ways different from those described herein. Therefore, the present utility model is not limited by the specific embodiments disclosed in the following specification.

[0023] Embodiment 1

[0024] Please refer to Figures 1-4, the present utility model provides a technical solution: a micro-transformer coil welding machine, including a mounting frame 1, a support plate 2 is fixedly installed on the surface of the mounting frame 1, a welding machine 3 is fixedly installed on the surface of the support plate 2, a groove 4 is opened at the bottom of the support plate 2, a first motor 5 is fixedly installed on the back of the mounting frame 1, a threaded rod 6 is fixedly installed at the output end of the first motor 5, a connecting block 7 is fixedly installed on the surface of the threaded rod 6, a welding torch 8 is fixedly installed at the bottom of the connecting block 7, a second motor 9 is fixedly installed at the bottom of the mounting frame 1, a support frustum 10 is fixedly installed at the output end of the second motor 9, a hydraulic cylinder 11 is fixedly installed on the surface of the support frustum 10, a workbench 12 is fixedly installed at the output end of the hydraulic cylinder 11, an operating table 13 is fixedly installed on the surface of the mounting frame 1, the threaded rod 6 and the connecting block 7 are installed inside the groove 4, so that when the first motor 5 drives the threaded rod 6 to rotate, the groove 4 plays a limiting role on the connecting block 7 on the surface of the threaded rod 6, facilitating the adjustment of the forward and backward movement of the welding torch 8. A hose 14 is fixedly installed on the side of the welding machine 3, and the end of the hose 14 away from the welding machine 3 is connected to the connecting block 7. The hose 14 is made of insulating rubber, so that the hose 14 protects the connection between the welding machine 3 and the welding torch 8, facilitating the normal operation of the welding torch 8. A circular ring frame 15 is fixedly installed at the bottom of the support frustum 10, so that the circular ring frame 15 supports the hydraulic cylinder 11 and the workbench 12, facilitating the prevention of damage to the second motor 9 at the bottom due to excessive weight. An expansion rod 16 is fixedly installed on the surface of the workbench 12, and a circular ring block 17 is fixedly installed on the surface of the expansion rod 16, so that the expansion rod 16 drives one end of the circular ring block 17 to eject the welded coil from the workbench 12, facilitating the subsequent material taking operation of the coil. Through the forward and backward adjustment of the welding torch 8 and the rotation of the workbench 12, the welding of different parts of the coil is realized, avoiding manual adjustment of the workbench 12, and effectively improving the work efficiency.

[0025] Embodiment 2

[0026] Please refer to Figure 5 , a pushing hydraulic cylinder 18 is fixedly installed at the bottom of the operating table 13, a pushing block 19 is fixedly installed at the output end of the pushing hydraulic cylinder 18, a collecting box 20 is fixedly installed on the side of the operating table 13, so that after the welded coil is ejected, it is pushed into the collecting box 20 by the pushing block 19, facilitating the avoidance of manual material taking and improving the work efficiency. The position of the pushing block 19 corresponds to that of the collecting box 20, facilitating the more accurate pushing of the welded coil into the collecting box 20 by the pushing block 19.

[0027] Working principle: When using this welding device, first, start the hydraulic cylinder 11 to adjust the workbench 12 to be flush with the operating table 13. Place the coil to be welded on the workbench 12. Retract the telescopic rod 16, lower the annular block 17, start the second motor 9, and adjust the angle of the support round table 10 so that the workbench 12 rotates to an angle convenient for operation. Start the first motor 5 and adjust the welding torch 8 to the position where the coil needs to be welded. At this time, start the welding machine 3 and the welding torch 8 to weld the coil. Subsequently, adjust the positions of the welding torch 8 and the workbench 12 through the first motor 5 and the second motor 9 to achieve welding of different parts of the coil. After the coil welding is completed, lower the workbench 12, extend the telescopic rod 16, eject the coil from the workbench 12, start the pushing hydraulic cylinder 18, and make it push the push block 19 to push the coil into the collection box 20. Subsequently, repeat the above operations to weld the next coil. Through the cooperation among the first motor 5, the threaded rod 6, the connecting block 7, the second motor 9, the support round table 10, the hydraulic cylinder 11 and the workbench 12, welding of different parts of the coil is achieved, manual adjustment by workers is avoided, the work efficiency is effectively improved, and the safety of the operators is ensured at the same time.

[0028] The above are only the preferred embodiments of the present invention, and are not limitations on the present invention in other forms. Any person skilled in the art may use the disclosed technical content to make changes or modifications into equivalent embodiments with equivalent changes and apply them to other fields. However, as long as it does not depart from the technical solution content of the present invention, any simple modification, equivalent change and modification made to the above embodiments based on the technical essence of the present invention still fall within the protection scope of the technical solution of the present invention.

Claims

1. A micro transformer coil welding machine, comprising a mounting frame (1), characterized in that: A support plate (2) is fixedly mounted on the surface of the mounting frame (1), a welding machine (3) is fixedly mounted on the surface of the support plate (2), a groove (4) is provided at the bottom of the support plate (2), a motor 1 (5) is fixedly mounted on the back of the mounting frame (1), a threaded rod (6) is fixedly mounted on the output end of the motor 1 (5), a connecting block (7) is fixedly mounted on the surface of the threaded rod (6), a welding gun (8) is fixedly mounted on the bottom of the connecting block (7), a motor 2 (9) is fixedly mounted on the bottom of the mounting frame (1), a supporting truncated platform (10) is fixedly mounted on the output end of the motor 2 (9), a hydraulic cylinder (11) is fixedly mounted on the surface of the supporting truncated platform (10), a workbench (12) is fixedly mounted on the output end of the hydraulic cylinder (11), and an operating table (13) is fixedly mounted on the surface of the mounting frame (1).

2. The micro transformer coil welding machine according to claim 1, characterized in that: The threaded rod (6) and the connecting block (7) are installed inside the groove (4).

3. The micro transformer coil welding machine according to claim 1, characterized in that: A hose (14) is fixedly mounted on the side of the welding machine (3); one end of the hose (14) away from the welding machine (3) is connected to a connecting block (7); and the hose (14) is made of insulating rubber.

4. The micro transformer coil welding machine according to claim 1, characterized in that: An annular frame (15) is fixedly mounted on the bottom of the supporting truncated table (10).

5. The micro transformer coil welding machine according to claim 1, characterized in that: A telescopic rod (16) is fixedly mounted on the surface of the workbench (12), and an annular block (17) is fixedly mounted on the surface of the telescopic rod (16).

6. The micro transformer coil welding machine according to claim 1, characterized in that: A material pushing hydraulic cylinder (18) is fixedly mounted on the bottom of the operating table (13), a pushing block (19) is fixedly mounted on the output end of the material pushing hydraulic cylinder (18), and a collecting box (20) is fixedly mounted on the side of the operating table (13).

7. The micro transformer coil welding machine according to claim 6, characterized in that: The push block (19) corresponds to the position of the collection box (20).

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