Fixture for welding furnace rib tube sliding block

Abstract

The utility model aims to provide a set of fixture for welding a furnace rib tube sliding block, the problem that a furnace rib tube is bent after the furnace rib tube sliding block is welded is solved, a supporting mechanism comprises a first base and a second base which are used for fixing, and a welding area is formed between the first base and the second base; a first through hole and a second through hole which are used for fixing are formed in the first base, a third through hole and a fourth through hole which are used for fixing are formed in the second base, the first through hole is opposite to the third through hole, and the second through hole is opposite to the fourth through hole; after the supporting rod is taken out, the first furnace rib pipe and the second furnace rib pipe are both at high temperature and can expand at the high temperature, and after the supporting rod is taken out, the high-temperature first furnace rib pipe and the high-temperature second furnace rib pipe can be slowly cooled, and the cooled first furnace rib pipe and the cooled second furnace rib pipe can be shrunk to be linear and cannot be bent; therefore, the problem that the furnace rib tube is bent after the furnace rib tube sliding block is welded is solved.

Description

Technical Field

[0001] The utility model relates to the field of welding jigs, in particular to a jig for welding sliders of furnace rib pipes. Background Art

[0002] After long-term use, the furnace rib pipe may suffer from burnout, perforation and water leakage. If the damaged section is short and there is no complex interface in the damaged section, it can be replaced by itself without additional manual treatment. However, sliders need to be welded in a whole row on the side where the furnace rib pipe is in direct contact with the steel billet to reduce wear and avoid abrasion. Without other correction means during manual welding, the furnace rib pipe will bend to one side and cannot be used during subsequent installation and docking of the furnace rib pipe.

[0003] How to avoid the bending of the furnace rib pipe after welding the sliders of the furnace rib pipe is a problem to be solved. Summary of the Utility Model

[0004] The purpose of the utility model is to provide a jig for welding sliders of furnace rib pipes, which solves the problem of bending of the furnace rib pipe after welding the sliders of the furnace rib pipe.

[0005] To achieve the above object, the technical scheme adopted by the utility model is:

[0006] The utility model provides a jig for welding sliders of furnace rib pipes, including a support mechanism and a spreading mechanism, characterized in that,

[0007] The support mechanism includes a first base and a second base for fixing, and a welding area is formed between the first base and the second base;

[0008] A first through hole and a second through hole for fixing are arranged on the first base, and a third through hole and a fourth through hole for fixing are arranged on the second base. The first through hole and the third through hole are arranged opposite to each other, and the second through hole and the fourth through hole are arranged opposite to each other;

[0009] A first furnace rib pipe is arranged to pass through the first through hole and the third through hole, and a second furnace rib pipe is arranged to pass through the second through hole and the fourth through hole,

[0010] A first furnace rib pipe is arranged to pass through the first through hole and the third through hole, and a second furnace rib pipe is arranged to pass through the second through hole and the fourth through hole;

[0011] A spreading area is formed between the first through hole and the second through hole and between the third through hole and the fourth through hole;

[0012] The expanding mechanism includes a jack and a support rod. The jack is used to expand the first furnace rib pipe and the second furnace rib pipe. Both ends of the support rod are used to abut against the first furnace rib pipe and the second furnace rib pipe, and the length of the support rod is longer than the minimum distance between the first furnace rib pipe and the second furnace rib pipe.

[0013] Optionally, both the first base and the second base are cubes.

[0014] Optionally, the first base has an adjacent first side face and a second side face, the second base has an adjacent third side face and a fourth side face, the first side face and the third side face are on the same side, and the second side face and the fourth side face are on the same side.

[0015] Further, the first through hole and the second through hole are distributed along the extending direction of the first side face, the third through hole and the fourth through hole are distributed along the extending direction of the third side face, and the distances from the first through hole and the second through hole to the first side face are equal to the distances from the third through hole and the fourth through hole to the third side face.

[0016] Further, the distance from the first through hole to the second side face is equal to the distance from the third through hole to the fourth side face, and the distance from the second through hole to the second side face is equal to the distance from the fourth through hole to the fourth side face.

[0017] Optionally, the distance between the first base and the second base is adjustable.

[0018] Optionally, the two ends of the support rod are respectively provided with a first groove and a second groove with arcs. The first groove is used to be clamped on the first furnace rib pipe, and the second groove is used to be clamped on the second furnace rib pipe.

[0019] Due to the application of the above technical solution, the utility model has the following advantages compared with the prior art:

[0020] For a fixture for welding furnace rib pipe sliders of the utility model, since the first furnace rib pipe is passed through the first through hole and the third through hole, and the second furnace rib pipe is passed through the second through hole and the fourth through hole. Before welding, the first furnace rib pipe and the second furnace rib pipe are expanded by the jack, and then the first furnace rib pipe and the second furnace rib pipe are supported by the support rod. The expanded first furnace rib pipe and second furnace rib pipe are used to weld the slider. After welding is completed, the support rod is taken out. After welding, both the first furnace rib pipe and the second furnace rib pipe are at high temperature, and the high-temperature first furnace rib pipe and second furnace rib pipe will expand. After taking out the support rod, the high-temperature first furnace rib pipe and second furnace rib pipe will slowly cool, and the cooled first furnace rib pipe and second furnace rib pipe will shrink to their original state without bending. Therefore, the problem that the furnace rib pipe is bent after welding the furnace rib pipe slider is solved. Description of the Drawings

[0021] Hereinafter, some specific embodiments of the present invention will be described in detail in an exemplary and non-limiting manner with reference to the accompanying drawings. The same reference numerals in the accompanying drawings indicate the same or similar components or parts. It should be understood by those skilled in the art that these drawings are not necessarily drawn to scale. In the accompanying drawings:

[0022] Figure 1 It is a stereoscopic view of a fixture for welding a furnace rib tube slider according to a preferred embodiment of the utility model;

[0023] Figure 2 yes Figure 1 A stereoscopic view of the support rod is shown.

[0024] The reference numerals are described as follows:

[0025] 1. Support mechanism; 2. Opening mechanism; 3. Welding area; 4. Opening area; 11. First base;

[0026] 12. second base; 13. first side surface; 14. second side surface; 15. third side surface; 16. fourth side surface;

[0027] 19. First furnace rib tube; 20. Second furnace rib tube; 21. Jack; 22. Support rod; 111. First through hole; 112. Second through hole; 121. Third through hole; 122. Fourth through hole; 221. First groove; 222. Second groove. DETAILED DESCRIPTION

[0028] The technical solution of the utility model will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0029] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0030] In addition, the technical features involved in the different embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other.

[0031] As Figure 1 and Figure 2 shown, it includes a support mechanism 1 and a spreading mechanism 2. The support mechanism 1 is used to place the first furnace rib tube 19 and the second furnace rib tube 20.

[0032] The support mechanism 1 includes a first base 11 and a second base 12 for fixing. A welding area 3 is formed between the first base 11 and the second base 12. Welding sliders are provided on the first furnace rib tube 19 and the second furnace rib tube 20 located within the welding area 3.

[0033] The first base 11 is provided with a first through hole 111 and a second through hole 112 for fixing. The first through hole 111 and the second through hole 112 are respectively used to pass through the first furnace rib tube 19 and the second furnace rib tube 20. The second base 12 is provided with a third through hole 121 and a fourth through hole 122 for fixing. The third through hole 121 and the fourth through hole 122 are respectively used to pass through the first furnace rib tube 19 and the second furnace rib tube 20.

[0034] The first through hole 111 and the third through hole 121 are oppositely arranged, and the second through hole 112 and the fourth through hole 122 are oppositely arranged. The first furnace rib tube 19 is used to pass through the first through hole 111 and the third through hole 121, and the second furnace rib tube 20 is used to pass through the second through hole 112 and the fourth through hole 122.

[0035] A spreading area 4 is formed between the first through hole 111 and the second through hole 112 and between the third through hole 121 and the fourth through hole 122, that is, a spreading area 4 is formed between the first furnace rib tube 19 and the second furnace rib tube 20.

[0036] The spreading mechanism 2 includes a jack 21 and a support rod 22. The jack 21 is used to spread the first furnace rib tube 19 and the second furnace rib tube 20. Both ends of the support rod 22 are used to abut against the first furnace rib tube 19 and the second furnace rib tube 20, and the length of the support rod 22 is longer than the minimum distance between the first furnace rib tube 19 and the second furnace rib tube 20. In this way, the distance between the first furnace rib tube 19 and the second furnace rib tube 20 is enlarged by the support rod 22.

[0037] Both the first base 11 and the second base 12 are cubes, which is convenient for the first base 11 and the second base 12 to be flipped, and is also convenient for the welding of the first furnace rib tube 19 and the second furnace rib tube 20.

[0038] The first base 11 has an adjacent first side 13 and a second side 14, and the second base 12 has an adjacent third side 15 and a fourth side 16. The first side 13 and the third side 15 are on the same side, and the second side 14 and the fourth side 16 are on the same side. In the case of non-standard shapes, both the first base 11 and the second base 12 can be flipped in two directions, which is convenient for welding.

[0039] The first through hole 111 and the second through hole 112 are distributed along the extending direction of the first side surface 13. The first through hole 111 and the second through hole 112 are located above the first side surface 13. At this time, the first side surface 13 is the bottom surface of the first base 11. The third through hole 121 and the fourth through hole 122 are distributed along the extending direction of the third side surface 15. The third through hole 121 and the fourth through hole 122 are located above the third side surface 15. The third side surface 15 is the bottom surface of the second base 12.

[0040] The distances from the first through hole 111 and the second through hole 112 to the first side surface 13 are equal. Then, the distances from the third through hole 121 and the fourth through hole 122 to the third side surface 15 are equal. The distances from the first through hole 111 and the second through hole 112 to the first side surface 13 are equal to the distances from the third through hole 121 and the fourth through hole 122 to the third side surface 15. That is, the heights of the first through hole 111 and the second through hole 112 on the first base 11, and the third through hole 121 and the fourth through hole 122 on the second base 12 are of the same height.

[0041] The distance from the first through hole 111 to the second side surface 14 is equal to the distance from the third through hole 121 to the fourth side surface 16. The distance from the second through hole 112 to the second side surface 14 is equal to the distance from the fourth through hole 122 to the fourth side surface 16. The distance from the first through hole 111 to the second side surface 14 is greater than the distance from the second through hole 112 to the second side surface 14. The distance from the third through hole 121 to the fourth side surface 16 is greater than the distance from the fourth through hole 122 to the fourth side surface 16.

[0042] The distance between the first base 11 and the second base 12 is adjustable. According to the first furnace rib pipe 19 and the second furnace rib pipe 20 of different lengths, the distance between the first base 11 and the second base 12 is adjusted.

[0043] Both ends of the support rod 22 are respectively provided with a first groove 221 and a second groove 222 with arcs. The first groove 221 is used for clamping on the first furnace rib pipe 19, and the second groove 222 is used for clamping on the second furnace rib pipe 20 to prevent the support rod 22 from falling off the first furnace rib pipe 19 and the second furnace rib pipe 20.

[0044] The above embodiments are only for illustrating the technical concept and features of the present invention, and the purpose is to enable those skilled in the art to understand the content of the present invention and implement it accordingly. It should not be used to limit the protection scope of the present invention. Any equivalent changes or modifications made according to the spirit of the present invention should be covered within the protection scope of the present invention.

Claims

1. A fixture for welding a furnace rib tube slider, comprising a supporting mechanism (1) and a spreading mechanism (2), characterized in that: The support mechanism (1) comprises a first base (11) and a second base (12) for fixing, wherein a welding area (3) is formed between the first base (11) and the second base (12); The first base (11) is provided with a first through hole (111) and a second through hole (112) for fixing, and the second base (12) is provided with a third through hole (121) and a fourth through hole (122) for fixing, the first through hole (111) and the third through hole (121) being arranged opposite to each other, and the second through hole (112) and the fourth through hole (122) being arranged opposite to each other; The first through hole (111) and the third through hole (121) are used to pass through a first furnace rib tube, and the second through hole (112) and the fourth through hole (122) are used to pass through a second furnace rib tube. An open area (4) is formed between the first through hole (111) and the second through hole (112) and between the third through hole (121) and the fourth through hole (122); The spreading mechanism (2) comprises a jack (21) and a support rod (22), wherein the jack (21) is used to spread the first furnace rib tube and the second furnace rib tube, and the two ends of the support rod (22) are used to abut the first furnace rib tube and the second furnace rib tube, and the length of the support rod (22) is longer than the minimum distance between the first furnace rib tube and the second furnace rib tube.

2. The fixture for welding furnace rib tube slider according to claim 1 is characterized in that: The first base (11) and the second base (12) are both cubes.

3. The fixture for welding furnace rib tube slider according to claim 1 is characterized in that: The first base (11) has a first side surface (13) and a second side surface (14) adjacent to each other, the second base (12) has a third side surface (15) and a fourth side surface (16) adjacent to each other, the first side surface (13) and the third side surface (15) being located on the same side, and the second side surface (14) and the fourth side surface (16) being located on the same side.

4. The fixture for welding furnace rib tube slider according to claim 3 is characterized in that: The first through hole (111) and the second through hole (112) are distributed along the extension direction of the first side surface (13), the third through hole (121) and the fourth through hole (122) are distributed along the extension direction of the third side surface (15), and the distances from the first through hole (111) and the second through hole (112) to the first side surface (13) are equal to the distances from the third through hole (121) and the fourth through hole (122) to the third side surface (15).

5. The fixture for welding furnace rib tube slider according to claim 3 is characterized in that: The distance from the first through hole (111) to the second side surface (14) is equal to the distance from the third through hole (121) to the fourth side surface (16), and the distance from the second through hole (112) to the second side surface (14) is equal to the distance from the fourth through hole (122) to the fourth side surface (16).

6. The fixture for welding furnace rib tube slider according to claim 1, characterized in that: The distance between the first base (11) and the second base (12) is adjustable.

7. The fixture for welding furnace rib tube slider according to claim 1, characterized in that: The two ends of the support rod (22) are respectively provided with a first groove (221) and a second groove (222) with an arc, the first groove (221) being used for clamping on the first furnace rib tube, and the second groove (222) being used for clamping on the second furnace rib tube.

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