New energy flat wire automatic grabbing manipulator

By designing a new energy flat wire automatic grasping robot, using the cooperation of the cylinder and the movable pin rod, combined with the rotating wheel and transmission wheel driven by the motor, automatic and high-precision grasp of the new energy flat wire is achieved, and the problems of high labor intensity, high cost and unstable grasping caused by manual operation in the existing technology are solved.

CN222972169UActive Publication Date: 2025-06-13CHANGZHOU WANMA INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202421665309.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-15
Publication Date
2025-06-13
Estimated Expiration
2034-07-15

AI Technical Summary

Technical Problem

In the prior art, the new energy flat line grabbing mainly relies on manual operations, resulting in high labor intensity, high cost and unstable grasping, and the automatic robot structure is complex, making it difficult to achieve multi-dimensional action.

Method used

A new energy flat wire automatic gripping robot is designed, using cylinders and movable pin rods to realize the sliding of the clamp on the slide rail, and the rotating wheel and transmission wheel driven by the motor drives, which drives the linkage bearing seat and connecting boom for all-round swing, realizing the precise position and height adjustment of the grasping assembly.

Benefits of technology

It realizes automatic, fast and high-precision grabbing of new energy flat lines, ensures the accuracy and stability of material grabbing, and is suitable for operation in harsh environments.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of new energy flat wire grabbing, in particular to a new energy flat wire automatic grabbing manipulator which comprises a supporting assembly, the top of the supporting assembly is fixedly connected with an adjusting rotating assembly, and the bottom of the adjusting rotating assembly is fixedly connected with a grabbing assembly. According to the new energy flat wire grabbing device, the supporting plates can conduct gathering or expanding movement through the cooperation of stretching and retracting of the air cylinders and the movable pin rods, the clamping blocks are fixedly connected with the connecting plates through the sliding blocks, the sliding blocks can drive the clamping blocks on the connecting plates to slide on the sliding rails, and then new energy flat wires can be grabbed automatically and rapidly; according to the grabbing mode, high-precision angle positioning can be achieved, the accuracy and stability of material grabbing are ensured, the air cylinder is designed in a sealed mode, good dustproof and waterproof performance is achieved, and stable operation can be achieved in the severe working environment.
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Description

Technical Field

[0001] The utility model relates to the technical field of new energy flat wire grasping, in particular to an automatic grasping manipulator for new energy flat wire. Background Technique

[0002] New energy flat wire is applied to the copper wire winding of permanent magnet synchronous motors. Taking the permanent magnet synchronous motors used in the vast majority of new energy vehicles as an example, the motor structure includes a stator assembly, a rotor assembly, a base, an end cover, and other auxiliary standard parts. The stator assembly includes a stator core, a copper wire winding, lead wires, and insulating materials, which are generally fixed to the motor housing. The copper wire winding is further divided into a traditional round wire winding and a new type of flat wire winding. The rotor assembly includes components such as a rotor core, permanent magnets, a rotating shaft, and bearings, and is connected to the output rotating shaft to drive gears to drive the vehicle. New energy vehicles are currently in a period of rapid development, with the product quality rapidly improving, and consumers have higher and higher requirements for the overall vehicle performance. The application of new energy flat wire must achieve high efficiency, high power density, high integration, and low cost for the electric drive system.

[0003] In the prior art, manual operation is usually adopted when grasping new energy flat wire, resulting in high labor intensity, greatly increasing the labor cost, and unstable grasping. Currently, the automatic manipulators in the prior art usually only perform two-dimensional movements, and their structures are complex and cumbersome when multi-dimensional movements are required. Therefore, an automatic grasping manipulator for new energy flat wire is needed to improve the above problems. Content of the Utility Model

[0004] In order to solve the problems in the prior art that manual operation is usually adopted when grasping new energy flat wire, resulting in high labor intensity, greatly increasing the labor cost, and unstable grasping, and that the automatic manipulators in the prior art usually only perform two-dimensional movements, and their structures are complex and cumbersome when multi-dimensional movements are required, the purpose of the present utility model is to provide an automatic grasping manipulator for new energy flat wire to solve the problems raised in the above background technique.

[0005] To achieve the above purpose, the present utility model provides the following technical solutions:

[0006] An automatic grasping manipulator for new energy flat wire, including a support assembly, a top of the support assembly is fixedly connected with an adjusting and rotating assembly, and a bottom of the adjusting and rotating assembly is fixedly connected with a grasping assembly;

[0007] The adjusting and rotating assembly includes a motor, an output end of the motor is fixedly connected with a rotating wheel, a side surface of the rotating wheel is meshed and connected with a transmission wheel, and a linkage bearing seat is arranged inside the transmission wheel;

[0008] The grasping component includes a supporting plate, on the side of which a cylinder is installed. The output end of the cylinder is fixedly connected with a connecting plate seat. A movable pin rod is movably connected to the side of the connecting plate seat. A supporting plate is arranged at the bottom of the movable pin rod. A fixed pin rod and a connecting plate are fixedly connected to the side of the supporting plate. A slider is fixedly connected to the side of the connecting plate. The side of the slider is slidably connected to a slide rail. A clamping block is fixedly connected to the side of the connecting plate. An anti-slip pad is fixedly connected to the side of the clamping block.

[0009] As a preferred solution of the present utility model, a connecting arm rod is fixedly connected to the side of the linkage bearing seat. A loading sleeve is fixedly connected to the side of the connecting arm rod. An actuator is fixedly connected to the side of the motor.

[0010] As a preferred solution of the present utility model, a telescopic rod is installed inside the loading sleeve. The output end of the telescopic rod is fixedly connected with a loading plate.

[0011] As a preferred solution of the present utility model, an air pipe joint is fixedly connected to the side of the cylinder. There are two air pipe joints. One of the two air pipe joints is for air intake and the other is for air outlet.

[0012] As a preferred solution of the present utility model, there are two connecting plates, sliders, clamping blocks and anti-slip pads.

[0013] As a preferred solution of the present utility model, the slide rail is fixedly connected with the supporting plate. Two limiters are fixedly connected to the side of the supporting plate.

[0014] As a preferred solution of the present utility model, the supporting component includes a loading bottom plate. Four adjusting support rods are fixedly connected to the top of the loading bottom plate.

[0015] As a preferred solution of the present utility model, a top plate is fixedly connected to the top of the adjusting support rod. A screw rod is arranged on the top of the top plate.

[0016] Compared with the prior art, the beneficial effects of the present utility model are:

[0017] 1. In the present utility model, by using the telescopic movement of the cylinder in cooperation with the movable pin rod, the supporting plate can perform gathering or expanding movements. The clamping block is fixedly connected to the connecting plate through the slider. The slider can drive the clamping block on the connecting plate to slide on the slide rail, so as to automatically and quickly grasp the new energy flat wire. This grasping method can achieve high-precision angle positioning, ensuring the accuracy and stability of material grasping. The cylinder adopts a sealed design, with good dust and waterproof performance, and can operate stably in a harsh working environment.

[0018] 2. In the present utility model, by driving the meshing rotation of the rotating wheel and the transmission wheel by the motor, the linkage bearing seat can drive the connecting arm rod to swing in all directions, so as to accurately position the grasping assembly at the bottom of the adjustable loading plate. Moreover, the telescopic rod can adjust the up and down height of the grasping assembly, further increasing the accuracy of grasping by the grasping assembly. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 is a schematic diagram of the overall structure of the present utility model;

[0020] Figure 2 is a schematic diagram of the structure of the grasping assembly of the present utility model;

[0021] Figure 3 is a schematic diagram of the structure of the adjusting rotation assembly of the present utility model;

[0022] Figure 4 is a schematic diagram of the structure of the support assembly of the present utility model.

[0023] In the figure: 1. Support assembly; 101. Loading bottom plate; 102. Adjusting support rod; 103. Top plate; 104. Screw; 2. Adjusting rotation assembly; 201. Motor; 202. Actuator; 203. Rotating wheel; 204. Transmission wheel; 205. Linkage bearing seat; 206. Connecting arm rod; 207. Loading sleeve; 208. Telescopic rod; 209. Loading plate; 3. Grasping assembly; 301. Supporting plate; 302. Cylinder; 303. Air pipe joint; 304. Connecting plate seat; 305. Movable pin rod; 306. Support plate; 307. Fixed pin rod; 308. Connecting plate; 309. Slide rail; 310. Limiter; 311. Slide block; 312. Clamping block; 313. Anti-slip pad. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0024] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0025] Embodiment: Please refer to Figures 1 - 4 a new energy flat wire automatic grasping manipulator as shown, which includes a support assembly 1. The top of the support assembly 1 is fixedly connected with an adjusting rotation assembly 2, and the bottom of the adjusting rotation assembly 2 is fixedly connected with a grasping assembly 3;

[0026] In this embodiment, referring to Figure 1 , Figure 2 and Figure 3As shown in the figure, the adjustment rotation assembly 2 includes a motor 201. The output end of the motor 201 is fixedly connected with a rotating wheel 203. The side of the rotating wheel 203 is meshed and connected with a transmission wheel 204. The inside of the transmission wheel 204 is provided with a linkage bearing seat 205. The grasping assembly 3 includes a supporting plate 301. The side of the supporting plate 301 is equipped with a cylinder 302. The output end of the cylinder 302 is fixedly connected with a connecting plate seat 304. The side of the connecting plate seat 304 is movably connected with a movable pin rod 305. The bottom of the movable pin rod 305 is provided with a support plate 306. The side of the support plate 306 is fixedly connected with a fixed pin rod 307 and a connecting plate 308. The side of the connecting plate 308 is fixedly connected with a slider 311. The side of the slider 311 is slidably connected with a slide rail 309. The side of the connecting plate 308 is fixedly connected with a clamping block 312. The side of the clamping block 312 is fixedly connected with an anti-slip pad 313. By using the expansion and contraction of the cylinder 302 in cooperation with the movable pin rod 305, the support plate 306 can perform a gathering or expanding movement, so that the clamping block 312, through the fixed connection of the slider 311 and the connecting plate 308, enables the slider 311 to drive the clamping block 312 on the connecting plate 308 to slide on the slide rail 309, thereby enabling the automatic and quick grasping of the new energy flat wire. This grasping method can achieve high-precision angle positioning, ensuring the accuracy and stability of material grasping. The cylinder 302 adopts a sealed design and has good dust and waterproof performance, and can operate stably in a harsh working environment.

[0027] Among them, the side of the linkage bearing seat 205 is fixedly connected with a connecting arm rod 206. The side of the connecting arm rod 206 is fixedly connected with a loading sleeve 207. The side of the motor 201 is fixedly connected with an actuator 202. The inside of the loading sleeve 207 is provided with a telescopic rod 208. The output end of the telescopic rod 208 is fixedly connected with a loading plate 209. The side of the cylinder 302 is fixedly connected with an air pipe joint 303. There are two air pipe joints 303. One of the two air pipe joints 303 is for air intake and the other is for air outlet. There are two connecting plates 308, sliders 311, clamping blocks 312 and anti-slip pads 313. By using the drive of the motor 201 to drive the meshing rotation of the rotating wheel 203 and the transmission wheel 204, the linkage bearing seat 205 can drive the connecting arm rod 206 to perform an all-round swing, so as to adjust the precise orientation of the grasping assembly 3 at the bottom of the loading plate 209, and the expansion and contraction of the telescopic rod 208 can adjust the up and down height of the grasping assembly 3, further increasing the precision of the grasping of the grasping assembly 3.

[0028] In this embodiment, referring to Figure 1 、 Figure 2 and Figure 4As shown, the slide rail 309 is fixedly connected to the supporting plate 301. A stopper 310 is fixedly connected to the side surface of the supporting plate 301. There are two stoppers 310. The support assembly 1 includes a loading bottom plate 101. An adjusting support rod 102 is fixedly connected to the top of the loading bottom plate 101. There are four adjusting support rods 102. The top of the adjusting support rod 102 is fixedly connected to a top plate 103. A screw rod 104 is arranged on the top of the top plate 103. The stopper 310 can provide a timely alarm signal, enabling the operator to take measures quickly to avoid further damage. In addition, the stopper 310 can also limit the magnitude of voltage, current or power, improve the stability of the system, and ensure that the equipment can work properly.

[0029] In this solution, when a new energy flat wire automatic grasping manipulator is in use, the driving of the motor 201 drives the meshing rotation of the rotating wheel 203 and the transmission wheel 204, so that the linkage bearing seat 205 can drive the connecting arm rod 206 to swing in all directions, adjust the grasping assembly 3 at the bottom of the loading plate 209 to a specified position, and further accurately lock the specified position through the telescopic movement of the telescopic rod 208. After the position is determined, the retraction of the air cylinder 302 can be used in cooperation with the movable pin rod 305 to make the support plate 306 perform a gathering movement, so that the clamping block 312 is fixedly connected through the slider 311 and the connecting plate 308, and the slider 311 can drive the clamping block 312 on the connecting plate 308 to slide towards each other on the slide rail 309, and then the new energy flat wire can be automatically and quickly grasped.

[0030] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A new energy flat wire automatic grasping manipulator, comprising a support assembly (1), characterized in that: The top of the support assembly (1) is fixedly connected to an adjusting and rotating assembly (2), and the bottom of the adjusting and rotating assembly (2) is fixedly connected to a grabbing assembly (3); The regulating rotating assembly (2) comprises a motor (201), the output end of the motor (201) is fixedly connected to a rotating wheel (203), the side of the rotating wheel (203) is meshingly connected to a transmission wheel (204), and a linkage bearing seat (205) is arranged inside the transmission wheel (204); The grab assembly (3) comprises a supporting plate (301), a cylinder (302) is installed on the side of the supporting plate (301), the output end of the cylinder (302) is fixedly connected to a connecting plate seat (304), the side of the connecting plate seat (304) is movably connected to a movable pin rod (305), a support plate (306) is arranged at the bottom of the movable pin rod (305), the side of the supporting plate (306) is fixedly connected to a fixed pin rod (307) and a connecting plate (308), the side of the connecting plate (308) is fixedly connected to a slider (311), the side of the slider (311) is slidably connected to a slide rail (309), the side of the connecting plate (308) is fixedly connected to a clamping block (312), and the side of the clamping block (312) is fixedly connected to an anti-slip pad (313).

2. According to claim 1, the new energy flat wire automatic grasping manipulator is characterized in that: A connecting arm (206) is fixedly connected to the side of the linkage bearing seat (205), a loading sleeve (207) is fixedly connected to the side of the connecting arm (206), and an actuator (202) is fixedly connected to the side of the motor (201).

3. The new energy flat wire automatic grasping manipulator according to claim 2 is characterized in that: A telescopic rod (208) is installed inside the loading sleeve (207), and an output end of the telescopic rod (208) is fixedly connected to a loading plate (209).

4. The new energy flat wire automatic grasping manipulator according to claim 1 is characterized in that: A trachea joint (303) is fixedly connected to the side of the cylinder (302), and two trachea joints (303) are provided, one for air intake and the other for air outlet.

5. The new energy flat wire automatic grasping manipulator according to claim 1 is characterized in that: The connecting plate (308), the sliding block (311), the clamping block (312) and the anti-slip pad (313) are provided in two pieces.

6. The new energy flat wire automatic grasping manipulator according to claim 1 is characterized in that: The slide rail (309) is fixedly connected to the support plate (301), and a side surface of the support plate (301) is fixedly connected to a limiter (310), and two limiters (310) are provided.

7. The new energy flat wire automatic grasping manipulator according to claim 1 is characterized in that: The support assembly (1) comprises a receiving base plate (101), the top of which is fixedly connected with an adjustment support rod (102), and four adjustment support rods (102) are provided.

8. The new energy flat wire automatic grasping manipulator according to claim 7 is characterized in that: The top of the adjustment support rod (102) is fixedly connected to a top plate (103), and the top of the top plate (103) is provided with a screw rod (104).

Citation Information

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