Demoulding structure of prefabricated column mould

By designing the prefabricated column mold release structure, using drive motors, bidirectional screws and adjustment components, the problems of demolding difficulties and insufficient production diversity in the prior art are solved, and rapid automatic demolding of prefabricated columns and support for various production needs are achieved.

CN222972456UActive Publication Date: 2025-06-13JIANGSU CONCRETE HEAVY IND MASCH CO LTD
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Patent Information

Application Number
CN202421965557.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-14
Publication Date
2025-06-13
Estimated Expiration
2034-08-14

AI Technical Summary

Technical Problem

When the existing prefabricated column mold is demolded, half of the volume of the prefabricated column is located inside the base mold, which makes it difficult to demold and cannot meet various production needs.

Method used

A prefabricated column mold release structure is designed, including a base, a lower mold seat, a mold cover and a mold release mechanism. The rapid and automatic mold release of prefabricated columns is achieved through the cooperation of the drive motor, bidirectional screw and adjustment components, and the production of hollow or solid prefabricated columns is supported.

Benefits of technology

The rapid and automatic mold release of prefabricated columns is achieved, which improves production efficiency and supports a variety of production needs, greatly improving the practicality of the mold release structure.

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Abstract

The utility model relates to the technical field of prefabricated column molds, and particularly discloses a prefabricated column mold demolding structure which comprises a base, a lower mold base is fixedly connected to the middle of the top of the base, two symmetrically-distributed mold covers are arranged on the outer side of the lower mold base, and a demolding mechanism is arranged on the top of the base. And the demolding mechanism comprises a driving motor, the driving motor is fixedly connected to the top of the base, and the driving motor is fixedly connected with a bidirectional lead screw through an output shaft. Through the arrangement of the driving motor, the two-way screw rod, the lower mold base and the mold cover, hollow or solid prefabricated columns can be manufactured according to the manufacturing requirements of the prefabricated columns in the using process, automatic demolding can be rapidly conducted after the prefabricated columns are formed, and the prefabricated columns obtained after demolding are located above the lower mold base and are wholly exposed outside; and the prefabricated column can be hoisted through hoisting equipment, so that the demolding efficiency during production of the prefabricated column can be improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of precast column molds, and particularly relates to a demoulding structure for a precast column mold. Background Technique

[0002] With the development of building technology and the wide application of prefabricated buildings, prefabricated components such as precast wall panels and precast columns are required in prefabricated buildings. Molds are needed in the production process of prefabricated components. By injecting manufacturing materials such as concrete into the molds, they are solidified and formed. After the prefabricated components are formed, demoulding operations are carried out on them; precast columns are divided into hollow precast columns and solid precast columns.

[0003] In the Chinese patent with the publication number CN214353160U, a precast column mold that is convenient for demoulding is mentioned. When pouring concrete into the assembled mold, the concrete will flow into the gap between the card slot and the card block. Since a sealing gasket is fixed inside the card slot, the gap at the connection between the card slot and the card block is blocked, thereby preventing the leakage of concrete inside the mold.

[0004] Although the precast column mold in the above-mentioned prior art can be demoulded, during actual demoulding, half of the volume of the precast column is still inside the bottom mold, which makes it still difficult to take out the precast column from the bottom mold. In addition, this precast column mold can only be used for the production and demoulding of solid precast columns and cannot meet the various production requirements of precast columns. For this reason, we propose a demoulding structure for a precast column mold. Summary of the Utility Model

[0005] The purpose of the utility model is to provide a demoulding structure for a precast column mold to solve the problem that during actual demoulding, half of the volume of the precast column is still inside the bottom mold, which makes it still difficult to take out the precast column from the bottom mold in the prior art.

[0006] To achieve the above purpose, the utility model provides the following technical solutions:

[0007] A demoulding structure for a precast column mold includes a base. A lower mold base is fixedly connected to the middle of the top of the base. Two symmetrically distributed mold covers are arranged outside the lower mold base. A demoulding mechanism is arranged on the top of the base.

[0008] The demoulding mechanism includes a driving motor. The driving motor is fixedly connected to the top of the base. The driving motor is fixedly connected to a bidirectional lead screw through an output shaft. A fixed block is threadedly connected to the outside of the bidirectional lead screw. A plug board is fixedly connected to the outside of the lower mold base. A through slot is opened on the outside of the mold cover. An adjusting component is arranged outside the base.

[0009] Preferably, there are two groups of the fixed blocks, and the two groups of fixed blocks are fixedly connected to the outer side of the corresponding mold cover. The left and right sides of the outer side of the bidirectional lead screw are provided with reverse threads.

[0010] Preferably, two symmetrically distributed arc-shaped grooves are formed at the top of the mold cover.

[0011] Preferably, the two sides of the two inserting plates away from each other respectively penetrate through the corresponding inserting slots and are slidably connected to the inner sides of the inserting slots.

[0012] Preferably, one end of the bidirectional lead screw away from the driving motor is movably connected with a support block through a bearing, and the support block is fixedly connected to the top of the base.

[0013] Preferably, the adjusting assembly includes a fixing plate, and the fixing plate is fixedly connected to the outer side of the base. A core rod is arranged above the lower mold base. Limiting grooves are formed at both the front and rear ends of the core rod. Limiting blocks are arranged at both the front and rear ends of the core rod. The two sides of the two limiting blocks away from each other are movably connected with threaded rods through bearings. Notches are formed at the front, rear, left and right sides of the two mold covers.

[0014] Preferably, the two ends of the two threaded rods away from each other respectively penetrate through the corresponding fixing plates and are threadedly connected to the corresponding fixing plates. A limiting rod is fixedly connected to the outer side of the fixing plate. A limiting hole is formed in the outer side of the limiting block. The limiting rod is slidably connected to the inner side of the limiting hole.

[0015] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0016] 1. Through the settings of the driving motor, the bidirectional lead screw, the lower mold base and the mold cover, during use, automatic demoulding can be quickly carried out after the precast column is formed, and the demoulded precast column is located above the lower mold base and is integrally exposed outside, and it can be hoisted by a hoisting device, which helps to improve the demoulding efficiency during the production of the precast column.

[0017] 2. Through the settings of the core rod, the limiting block, the limiting groove and the threaded rod, during use, a hollow or solid precast column can be manufactured according to the production requirements of the precast column, and after the production of the hollow precast column is completed, quick demoulding can also be carried out, which greatly improves the practicability of the demoulding structure of the precast column mold. Description of the Drawings

[0018] Figure 1 is one of the three-dimensional views of the present utility model;

[0019] Figure 2 is the second three-dimensional view of the present utility model;

[0020] Figure 3 is a schematic diagram of the top of the base of the present utility model;

[0021] Figure 4 Schematic diagram of the mold cover of the present utility model;

[0022] Figure 5 Partial exploded view of the fixing plate of the present utility model.

[0023] In the figure: 1, base; 2, demolding mechanism; 201, bidirectional lead screw; 202, support block; 203, driving motor; 204, insertion plate; 205, arc groove; 206, fixing block; 207, slot; 3, adjusting component; 301, fixing plate; 302, core rod; 303, limiting block; 304, threaded rod; 305, limiting groove; 306, limiting rod; 307, notch; 4, mold cover; 5, lower mold base. Specific embodiments

[0024] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0025] Referring to Figures 1-5 As shown, the present utility model provides a demolding structure for a precast column mold, including a base 1, a lower mold base 5 fixedly connected to the middle of the top of the base 1, two symmetrically distributed mold covers 4 arranged outside the lower mold base 5, and a demolding mechanism 2 arranged on the top of the base 1;

[0026] The demolding mechanism 2 includes a driving motor 203 fixedly connected to the top of the base 1. The driving motor 203 is fixedly connected with a bidirectional lead screw 201 through an output shaft. A fixing block 206 is threadedly connected to the outside of the bidirectional lead screw 201. An insertion plate 204 is fixedly connected to the outside of the lower mold base 5. A through slot 207 is opened on the outside of the mold cover 4, and an adjusting component 3 is arranged on the outside of the base 1.

[0027] In a further embodiment, referring to Figures 1-4, There are two sets of fixed blocks 206. The two sets of fixed blocks 206 are fixedly connected to the outside of the corresponding mold cover 4. The fixed blocks 206 can drive the mold cover 4 to move. When the bidirectional threaded rod 304 rotates, it can drive the mold cover 4 to move in opposite directions, so as to demold the precast column or combine the molds. The left and right sides of the outside of the bidirectional lead screw 201 are provided with reverse threads. The setting of the reverse threads can drive the two fixed blocks 206 to move in opposite directions when it rotates. One end of the bidirectional lead screw 201 far from the driving motor 203 is movably connected with a support block 202 through a bearing. The support block 202 supports the bidirectional lead screw 201 from the other end to ensure the stability of the bidirectional lead screw 201 during use. The support block 202 is fixedly connected to the top of the base 1.

[0028] In this embodiment, the bidirectional lead screw 201 rotates under the action of the driving motor 203, thereby driving the fixed blocks 206 on both sides to move. Through the fixed blocks 206, the two mold covers 4 are moved in opposite directions to open, and the demolding of the precast column is completed.

[0029] In a further embodiment, refer to Figure 1 and Figure 4 , Two symmetrically distributed arc-shaped grooves 205 are opened at the top of the mold cover 4. When the two mold covers 4 are combined, the two arc-shaped grooves 205 can form two holes. Concrete can be injected into the two holes respectively or the gas in the mold can be discharged. The two sides of the two inserting plates 204 away from each other respectively penetrate through the corresponding inserting slots 207 and are slidably connected to the inner side of the inserting slots 207. The inserting plates 204 can block the inserting slots 207 to ensure the stability inside the mold and ensure the sealing effect of the mold.

[0030] In this embodiment, the two arc-shaped grooves 205 can form a round hole for pouring concrete and discharging the air inside the mold, ensuring the quality of the precast column and reducing the generation of bubbles.

[0031] In a further embodiment, refer to Figure 1 and Figure 4, the adjusting assembly 3 includes a fixing plate 301 which is fixedly connected to the outside of the base 1. Above the lower die base 5, there is a core rod 302 which can be placed inside the mold and can be used to prepare a hollow precast column. If the core rod 302 is removed, a solid precast column can be prepared. Both the front and rear ends of the core rod 302 are provided with limiting grooves 305, and limiting blocks 303 are arranged at both the front and rear ends of the core rod 302. The limiting grooves 305 and the limiting blocks 303 can limit the core rod 302 to ensure the stability of the placement of the core rod 302. On the far - away sides of the two limiting blocks 303, threaded rods 304 are movably connected through bearings. The rotation of the threaded rods 304 can drive the movement of the limiting blocks 303, so that the limiting blocks 303 enter or move out of the limiting grooves 305. Notches 307 are opened on both the front and rear sides of the two mold covers 4. After the two mold covers 4 are combined, the notches 307 are located outside the limiting blocks 303, facilitating the movement of the limiting blocks 303. The far - away ends of the two threaded rods 304 respectively penetrate through the corresponding fixing plates 301 and are threadedly connected to the corresponding fixing plates 301. A limiting rod 306 is fixedly connected to the outside of the fixing plate 301, and a limiting hole is opened on the outside of the limiting block 303. The limiting rod 306 is slidably connected to the inside of the limiting hole. Under the action of the limiting hole and the limiting rod 306, the movement track of the limiting block 303 can be limited to ensure that it can only move in the front - and - back direction.

[0032] In this embodiment, the preparation of hollow precast columns or solid precast columns can be selected according to the preparation requirements of the precast columns, and rapid demoulding can be carried out after preparation to ensure the production efficiency of the precast columns.

[0033] The working principle of the present utility model is as follows:

[0034] According to the preparation requirements of the precast column, select whether to install the core rod 302. If it is not necessary to install, rotate the threaded rod 304 to adjust the position of the limiting block 303 so that its outer side is on the same plane as the inner side of the mold cover 4;

[0035] Inject concrete through one of the holes opened at the top of the mold cover 4. As the concrete is injected, the air in the mold is discharged outwards until the concrete is filled and then stop, and wait for the concrete to solidify;

[0036] After it is completely solidified, start the driving motor 203. The driving motor 203 drives the bidirectional lead screw 201 to rotate through the output shaft. The rotation of the bidirectional lead screw 201 drives the two fixing blocks 206 to move. The movement of the fixing blocks 206 drives the mold cover 4 to move until the precast column is completely demoulded;

[0037] At this time, the completed precast column is taken out by a hoisting device or manually to complete the preparation of the precast column.

[0038] Although embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.

Claims

1. A prefabricated column mold demoulding structure, comprising a base (1), characterized in that: A lower mold base (5) is fixedly connected to the middle of the top of the base (1), two symmetrically distributed mold covers (4) are arranged on the outside of the lower mold base (5), and a demoulding mechanism (2) is arranged on the top of the base (1); The demoulding mechanism (2) comprises a driving motor (203), the driving motor (203) is fixedly connected to the top of the base (1), the driving motor (203) is fixedly connected to a bidirectional screw rod (201) via an output shaft, the outer side of the bidirectional screw rod (201) is threadedly connected to a fixing block (206), the outer side of the lower mold base (5) is fixedly connected to an insert plate (204), the outer side of the mold cover (4) is provided with a through slot (207), and the outer side of the base (1) is provided with an adjustment component (3).

2. The demoulding structure of a prefabricated column mold according to claim 1, characterized in that: Two groups of the fixing blocks (206) are provided, and the two groups of the fixing blocks (206) are fixedly connected to the outer sides of the corresponding mold covers (4). The left and right sides of the outer sides of the bidirectional screw rod (201) are provided with reverse threads.

3. The demoulding structure of a prefabricated column mold according to claim 1, characterized in that: The top of the mold cover (4) is provided with two symmetrically distributed arc-shaped grooves (205).

4. The demoulding structure of a prefabricated column mold according to claim 1, characterized in that: The two plug boards (204) are respectively inserted into corresponding slots (207) at their far sides and are slidably connected to the inner sides of the slots (207).

5. The demoulding structure of a prefabricated column mold according to claim 1, characterized in that: One end of the bidirectional screw rod (201) away from the driving motor (203) is movably connected to a support block (202) via a bearing, and the support block (202) is fixedly connected to the top of the base (1).

6. The demoulding structure of a prefabricated column mold according to claim 1, characterized in that: The adjustment assembly (3) comprises a fixing plate (301), the fixing plate (301) being fixedly connected to the outer side of the base (1), a column core rod (302) being arranged above the lower mold base (5), limiting grooves (305) being provided at both the front and rear ends of the column core rod (302), limiting blocks (303) being provided at both the front and rear ends of the column core rod (302), the two limiting blocks (303) being movably connected to a threaded rod (304) at one side away from each other through a bearing, and notches (307) being provided at both the front and rear sides of the two mold covers (4).

7. The demoulding structure of a prefabricated column mold according to claim 6, characterized in that: The ends of the two threaded rods (304) that are away from each other respectively penetrate the corresponding fixing plates (301) and are threadedly connected to the corresponding fixing plates (301); a limiting rod (306) is fixedly connected to the outer side of the fixing plate (301); a limiting hole is provided on the outer side of the limiting block (303); and the limiting rod (306) is slidably connected to the inner side of the limiting hole.

Citation Information

Patent Citations

  • Prefabricated column mold convenient to demold

    CN214353160U