Mould for injection molding of metal insert
By designing automated injection molds for metal inserts, using technical means such as vertical motors, limit push plates and magnetic positioning, the problems of low installation efficiency and poor accuracy of traditional injection molds are solved, and efficient and accurate automatic installation of metal inserts is achieved.
Patent Information
- Application Number
- CN202421589368.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-05
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2034-07-05
AI Technical Summary
Existing injection molds need to be manually installed when installing metal inserts, resulting in low working efficiency and difficult to ensure installation accuracy.
A metal insert injection molding mold is designed, using vertical motors, limit push plates, positioning magnetic plates, connecting frames and calibration plates, and the automatic material supply and calibration mechanisms are used to realize the automatic installation and precise correction of metal inserts.
No manual installation is required for staff, which significantly improves installation efficiency and ensures accurate installation of metal inserts through precise calibration, improving production quality.
Smart Images

Figure CN222972637U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of injection molds, and particularly relates to a mold for injection molding of metal inserts. Background Technique
[0002] An injection mold is a mold that injects molten plastic into the mold cavity in an injection manner to obtain relevant plastic products. It has the advantages of high production efficiency and stable production quality. With the continuous development of the plastic industry and modern new material industry, automotive injection molds are important basic forming tools for the production and manufacturing of plastic products.
[0003] However, the following problems still exist when the traditional device is in use:
[0004] When installing metal inserts in the existing injection molds, since it is necessary to ensure the installation accuracy of the metal inserts, it usually requires manual installation by workers. This method has low work efficiency and needs to be improved. Content of the Utility Model
[0005] Aiming at the deficiencies existing in the prior art, the purpose of the utility model is to provide a mold for injection molding of metal inserts, which has the advantages of not requiring manual installation by workers and being able to ensure the installation accuracy of metal inserts.
[0006] To achieve the above purpose, the utility model provides the following technical solution: A mold for injection molding of metal inserts, including an injection mold sleeve. The bottom outer wall of the injection mold sleeve is fixedly connected with a fixed bottom plate. One side outer wall of the fixed bottom plate is fixedly connected with a support plate. One side outer wall of the support plate is fixedly connected with a mounting plate. A vertical motor is fixedly installed on the top outer wall of the mounting plate. The shaft rod is fixedly connected to the central position of the vertical motor. One end outer wall of the shaft rod is fixedly connected with a push rod. One end outer wall of the push rod far from the shaft rod is fixedly connected with a limit push plate. The limit push plate is in an "L" shape. A feeding mechanism and a processing insert are arranged on the top outer wall of the support plate. The outer wall of the processing insert is movably connected with the inner wall of the limit push plate. A calibration mechanism is installed inside the fixed bottom plate.
[0007] Preferably, the calibration mechanism includes a positioning bayonet, a positioning magnetic plate, a connecting frame, two groups of hinges and a calibration plate. The bottom outer wall of the positioning bayonet is fixedly connected with the bottom inner wall of the fixed bottom plate. A communication hole communicating with the bottom outer wall is opened on the top outer wall of the injection mold sleeve. The positioning magnetic plate is movably connected with the inner wall of the communication hole. The processing insert is magnetically connected with the positioning magnetic plate. The top outer wall of the connecting frame is fixedly connected with the bottom outer wall of the positioning magnetic plate. The two hinges are respectively fixedly connected to the outer walls on both sides of the connecting frame. One end outer wall of the two calibration plates is hinged to the connecting frame through the hinge. One end outer wall of the calibration plate is movably connected with the outer wall of the processing insert. The outer wall of the connecting frame is movably connected with the inner wall of the positioning bayonet.
[0008] Preferably, a first magnet is fixedly connected to the outer wall of the calibration plate, and second magnets are fixedly connected to the outer walls on both sides of the connecting frame. The second magnets are magnetically repulsive to the first magnet.
[0009] Preferably, an adjusting bump is fixedly connected to the bottom outer wall of the connecting frame. A resisting block is movably connected to the inner wall of the positioning bayonet. A limiting spring is fixedly connected to the outer wall of one side of the resisting block. One end of the limiting spring is fixedly connected to the inner wall of the support plate. An extension rod is fixedly connected to the outer wall of one end of the shaft rod. An adjusting magnetic plate one is fixedly connected to the outer wall of one end of the extension rod. An adjusting magnetic plate two is fixedly installed on the outer wall of one side of the resisting block. The adjusting magnetic plate one is magnetically connected to the adjusting magnetic plate two.
[0010] Preferably, a placement groove is formed in the top outer wall of the resisting block. A spring shock absorber is fixedly installed on the bottom inner wall of the placement groove. A pulley assembly is fixedly connected to the top outer wall of the spring shock absorber. The top outer wall of the pulley assembly is movably connected to the outer wall of one side of the adjusting bump. The adjusting bump is in an inverted triangular right-angled shape.
[0011] Preferably, the feeding mechanism includes a conveying frame and a running motor. The holding frame of the conveying frame is fixedly connected to the outer wall of one side of the support plate. A plurality of rubber partition plates are fixedly connected to the outer wall of the conveyor belt of the conveying frame. The conveying frame is separated by the rubber partition plates to load a plurality of processing inserts. One outer wall of the running motor is fixedly connected to the outer wall of one side of the holding frame of the conveying frame. The axis of the running motor is fixedly connected to the running shaft rod of the conveying frame.
[0012] Compared with the prior art, the beneficial effects of the present utility model are:
[0013] In the present utility model, a plurality of processing inserts are separated by rubber partition plates, and the processing inserts are sent one by one to the front of the limiting push plate. At this time, the vertical motor is started to clamp the processing insert through the limiting push plate and push it above the communication hole. At this time, the processing insert is fixed by the magnetic adsorption of the positioning magnetic plate. Subsequently, the limiting push plate withdraws and disengages from the processing insert. After the disengagement is completed, the connecting frame moves downward, bringing the processing insert into the communication hole. And through the downward movement of the connecting frame, the calibration plates hinged to both sides of the connecting frame will rotate around the hinge with the resistance on the outer wall of the positioning bayonet and slide into the inner wall of the positioning bayonet. Through the angle change of the calibration plates, the outer walls of one ends of the two calibration plates are simultaneously clamped on the processing insert to adjust the processing insert, thereby completing the orientation calibration of the processing insert. Subsequently, the connecting frame rises and the calibration plate disengages from the positioning bayonet groove. At this time, due to the magnetic repulsion between the first magnet and the second magnet, the calibration plate bounces off the outer wall of the processing insert, and the processing insert moves upward and returns to the injection mold sleeve. With this device, the metal insert can be installed without manual installation by the staff and the installation accuracy can be guaranteed. Description of the Drawings
[0014] Figure 1 This is the overall structural schematic diagram of the present utility model.
[0015] Figure 2 This is the top - view structural schematic diagram of the present utility model.
[0016] Figure 3 This is the half - section structural schematic diagram of the present utility model.
[0017] Figure 4 This is the internal structural schematic diagram of the positioning bayonet of the present utility model.
[0018] Figure 5 This is the structural schematic diagram of the resisting block of the present utility model.
[0019] Figure 6 This is the structural schematic diagram of the vertical motor of the present utility model.
[0020] In the figure: 1, injection mold sleeve; 2, communication hole; 3, vertical motor; 4, shaft rod; 5, push rod; 6, limit push plate; 7, fixed bottom plate; 8, support plate; 9, transfer rack; 10, rubber partition plate; 11, processing insert; 12, positioning magnetic plate; 13, connecting frame; 14, hinge; 15, calibration plate; 16, magnet one; 17, magnet two; 18, adjusting convex block; 19, resisting block; 20, placement groove; 21, spring shock absorber; 22, pulley assembly; 23, limit spring; 24, adjusting magnetic plate one; 25, adjusting magnetic plate two; 26, extension rod; 27, mounting plate; 28, positioning bayonet; 29, operating motor. Specific embodiments
[0021] In order to clearly and completely describe the purpose, technical solutions of the present utility model and make the advantages more clearly understood, the following further details the embodiments of the present utility model with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are some but not all of the embodiments of the present utility model, and are only used to explain the embodiments of the present utility model, not to limit the embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present utility model.
[0022] Example 1, please refer to Figures 1 to 6, the present utility model provides a technical solution: a mold for metal insert injection molding, including an injection mold sleeve 1, characterized in that: a fixed bottom plate 7 is fixedly connected to the outer wall of the bottom of the injection mold sleeve 1, a support plate 8 is fixedly connected to the outer wall of one side of the fixed bottom plate 7, an installation plate 27 is fixedly connected to the outer wall of one side of the support plate 8, a vertical motor 3 is fixedly installed on the outer wall of the top of the installation plate 27, a shaft rod 4 is fixedly connected to the axial center position of the vertical motor 3, a push rod 5 is fixedly connected to the outer wall of one end of the shaft rod 4, a limit push plate 6 is fixedly connected to the outer wall of the end of the push rod 5 away from the shaft rod 4, the limit push plate 6 is in a "C" shape, a feeding mechanism and a processing insert 11 are arranged on the outer wall of the top of the support plate 8, the outer wall of the processing insert 11 is movably connected to the inner wall of the limit push plate 6, a calibration mechanism is installed inside the fixed bottom plate 7, the calibration mechanism includes a positioning bayonet 28, a positioning magnetic plate 12, a connecting frame 13, two groups of hinges 14 and a calibration plate 15. The bottom outer wall of the positioning bayonet 28 is fixedly connected to the bottom inner wall of the fixed bottom plate 7, a communication hole 2 communicating with the bottom outer wall is opened on the top outer wall of the injection mold sleeve 1, the positioning magnetic plate 12 is movably connected to the inner wall of the communication hole 2, the processing insert 11 is magnetically connected to the positioning magnetic plate 12, the top outer wall of the connecting frame 13 is fixedly connected to the bottom outer wall of the positioning magnetic plate 12, two hinges 14 are respectively fixedly connected to the outer walls of both sides of the connecting frame 13, one end outer walls of two calibration plates 15 are hinged to the connecting frame 13 through the hinges 14, one end outer wall of the calibration plate 15 is movably connected to the outer wall of the processing insert 11, the outer wall of the connecting frame 13 is movably connected to the inner wall of the positioning bayonet 28, a magnet one 16 is fixedly connected to the outer wall of the calibration plate 15, magnet two 17 are fixedly connected to the outer walls of both sides of the connecting frame 13, and the magnet two 17 and the magnet one 16 are magnetically repulsive. The feeding mechanism includes a conveying frame 9 and a running motor 29. The holder of the conveying frame 9 is fixedly connected to the outer wall of one side of the support plate 8, a plurality of rubber partition plates 10 are fixedly connected to the outer wall of the conveyor belt of the conveying frame 9, the conveying frame 9 is loaded with a plurality of processing inserts 11 separated by the rubber partition plates 10, the outer wall of one side of the running motor 29 is fixedly connected to the holder of the conveying frame 9, and the axial center of the running motor 29 is fixedly connected to the running shaft rod of the conveying frame 9.
[0023] In the present utility model, a plurality of processing inserts 11 are separated by a rubber partition plate 10, and the processing inserts 11 are sent one by one to the front of the limiting push plate 6. At this time, the vertical motor 3 is started to clamp the processing insert 11 through the limiting push plate 6 and push it above the communication hole 2. At this time, the processing insert 11 is fixed by the magnetic adsorption of the positioning magnetic plate 12. Subsequently, the limiting push plate 6 withdraws and disengages from the processing insert 11. After the disengagement is completed, the connecting frame 13 moves downward, bringing the processing insert 11 into the communication hole 2. And by the downward movement of the connecting frame 13, the calibration plates 15 hinged to both sides of the connecting frame 13 will rotate around the hinge 14 and slide into the inner wall of the positioning bayonet 28 along with the resistance of the outer wall of the positioning bayonet 28. By changing the angle of the calibration plates 15, the outer walls of one ends of the two calibration plates 15 are simultaneously clamped against the processing insert 11 to adjust the processing insert 11, thereby completing the orientation calibration of the processing insert 11. Subsequently, the connecting frame 13 rises and the calibration plates 15 disengage from the positioning bayonet 28 groove. At this time, due to the magnetic repulsion between the magnet one 16 and the magnet two 17, the calibration plates 15 bounce off the outer wall of the processing insert 11, and the processing insert 11 moves upward and returns to the injection mold sleeve 1. With this device, the metal insert can be installed without manual installation by the staff, and the installation accuracy can be guaranteed.
[0024] Embodiment 2: On the basis of Embodiment 1, an adjusting convex block 18 is fixedly connected to the outer wall of the bottom of the connecting frame 13, a resisting block 19 is movably connected to the inner wall of the positioning bayonet 28, a limiting spring 23 is fixedly connected to the outer wall of one side of the resisting block 19, one end of the limiting spring 23 is fixedly connected to the inner wall of the support plate 8, an extension rod 26 is fixedly connected to the outer wall of one end of the shaft rod 4, an adjusting magnetic plate one 24 is fixedly connected to the outer wall of one end of the extension rod 26, and an adjusting magnetic plate two 25 is fixedly installed on the outer wall of one side of the resisting block 19. The adjusting magnetic plate one 24 is magnetically connected to the adjusting magnetic plate two 25.
[0025] In the present utility model, after the limiting push plate 6 places the processing insert 11, when the limiting push plate 6 withdraws, the adjusting magnetic plate one 24 connected to the shaft rod 4 will magnetically adsorb the adjusting magnetic plate two 25, thereby driving the resisting block 19 to move on the inner wall of the positioning bayonet 28. The adjusting convex block 18 loses the pressure of the resisting block 19 and drives the lower part of the processing insert 11. When the adjusting magnetic plate one 24 drags the resisting block 19 to move a certain distance, the compression intensity of the limiting spring 23 is higher than the magnetic attraction between the adjusting magnetic plate one 24 and the adjusting magnetic plate two 25. At this time, the adjusting magnetic plate two 25 disengages from the adjusting magnetic plate one 24, and the resisting block 19 uses the limiting spring 23 to rebound and return to place, moving the processing insert 11 upward and back into the injection mold sleeve 1.
[0026] Embodiment 3. On the basis of Embodiment 2, an installation groove 20 is formed in the outer wall of the top of the resisting block 19. A spring shock absorber 21 is fixedly installed on the inner wall of the bottom of the installation groove 20. The outer wall of the top of the spring shock absorber 21 is fixedly connected to a pulley assembly 22. The outer wall of the top of the pulley assembly 22 is movably connected to the outer wall of one side of the adjusting convex block 18. The adjusting convex block 18 is in the shape of an inverted triangular right angle.
[0027] The friction with the adjusting convex block 18 is reduced through the pulley assembly 22. When the processing insert 11 moves upward, the impact vibration is reduced through the spring shock absorber 21. With the magnetic adsorption of the positioning magnetic plate 12, the processing insert 11 can be kept stable better.
[0028] The working principle and usage process of the present utility model: In the present utility model, multiple processing inserts 11 are separated by the rubber partition plate 10, and the processing inserts 11 are sent one by one to the front of the limiting push plate 6. At this time, the vertical motor 3 is started to clamp the processing insert 11 through the limiting push plate 6 and push it to above the communication hole 2. At this time, the processing insert 11 is fixed through the magnetic adsorption of the positioning magnetic plate 12. Subsequently, the limiting push plate 6 withdraws and disengages from the processing insert 11. After the disengagement is completed, the connecting frame 13 moves downward, bringing the processing insert 11 into the communication hole 2. And with the downward movement of the connecting frame 13, the calibration plates 15 hinged on both sides of the connecting frame 13 will rotate around the hinge 14 and slide into the inner wall of the positioning bayonet 28 against the outer wall of the positioning bayonet 28. Through the angle change of the calibration plates 15, one ends of the two calibration plates 15 are simultaneously clamped against the processing insert 11, adjusting the processing insert 11 to complete the orientation calibration of the processing insert 11. Subsequently, the connecting frame 13 rises and the calibration plates 15 disengage from the positioning bayonet 28 groove. At this time, due to the magnetic repulsion between the magnet one 16 and the magnet two 17, the calibration plates 15 bounce off the outer wall of the processing insert 11, and the processing insert 11 moves upward and returns to the injection mold sleeve 1. In the present utility model, after the limiting push plate 6 places the processing insert 11, when the limiting push plate 6 withdraws, the adjusting magnetic plate one 24 connected to the shaft rod 4 magnetically adsorbs the adjusting magnetic plate two 25, thereby driving the resisting block 19 to move on the inner wall of the positioning bayonet 28. The adjusting convex block 18 loses the pressure of the resisting block 19 and drives the lower part of the processing insert 11. When the adjusting magnetic plate one 24 drags the resisting block 19 to move a certain distance, the compression intensity of the limiting spring 23 is higher than the magnetic attraction between the adjusting magnetic plate one 24 and the adjusting magnetic plate two 25. At this time, the adjusting magnetic plate two 25 disengages from the adjusting magnetic plate one 24, and the resisting block 19 rebounds and returns to its position by using the limiting spring 23, moving the processing insert 11 upward and back into the injection mold sleeve 1. The friction with the adjusting convex block 18 is reduced through the pulley assembly 22. When the processing insert 11 moves upward, the impact vibration is reduced through the spring shock absorber 21. With the magnetic adsorption of the positioning magnetic plate 12, the processing insert 11 can be kept stable better.
[0029] Although embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.
Claims
1. A metal insert injection mold, comprising an injection mold sleeve (1), characterized in that: The outer wall of the bottom of the injection mold sleeve (1) is fixedly connected with a fixed bottom plate (7). One side outer wall of the fixed bottom plate (7) is fixedly connected with a support plate (8). One side outer wall of the support plate (8) is fixedly connected with a mounting plate (27). A vertical motor (3) is fixedly installed on the top outer wall of the mounting plate (27). A shaft rod (4) is fixedly connected to the axial center position of the vertical motor (3). One end outer wall of the shaft rod (4) is fixedly connected with a pushing rod (5). One end outer wall of the pushing rod (5) far away from the shaft rod (4) is fixedly connected with a limiting push plate (6). The limiting push plate (6) is in an "L" shape. A feeding mechanism and a processing insert (11) are arranged on the top outer wall of the support plate (8). The outer wall of the processing insert (11) is movably connected with the inner wall of the limiting push plate (6). A calibration mechanism is installed inside the fixed bottom plate (7). The calibration mechanism includes a positioning bayonet (28), a positioning magnetic plate (12), a connecting frame (13), two groups of hinges (14) and a calibration plate (15). The bottom outer wall of the positioning bayonet (28) is fixedly connected with the bottom inner wall of the fixed bottom plate (7). A communication hole (2) communicating with the bottom outer wall is opened on the top outer wall of the injection mold sleeve (1). The positioning magnetic plate (12) is movably connected with the inner wall of the communication hole (2). The processing insert (11) is magnetically connected with the positioning magnetic plate (12). The top outer wall of the connecting frame (13) is fixedly connected with the bottom outer wall of the positioning magnetic plate (12). The two hinges (14) are respectively fixedly connected to the two side outer walls of the connecting frame (13). One end outer wall of the two calibration plates (15) is hinged to the connecting frame (13) through the hinge (14). One end outer wall of the calibration plate (15) is movably connected with the outer wall of the processing insert (11). The outer wall of the connecting frame (13) is movably connected with the inner wall of the positioning bayonet (28).
2. A metal insert injection mold according to claim 1, characterized in that: A first magnet (16) is fixedly connected to the outer wall of the calibration plate (15). Second magnets (17) are fixedly connected to the two side outer walls of the connecting frame (13). The second magnets (17) are magnetically repulsive to the first magnet (16).
3. A metal insert injection mold according to claim 1, characterized in that: An adjusting bump (18) is fixedly connected to the bottom outer wall of the connecting frame (13). A resisting block (19) is movably connected with the inner wall of the positioning bayonet (28). A limiting spring (23) is fixedly connected to one side outer wall of the resisting block (19). One end outer wall of the limiting spring (23) is fixedly connected with the inner wall of the support plate (8). One end outer wall of the shaft rod (4) is fixedly connected with an extension rod (26). A first adjusting magnetic plate (24) is fixedly connected to one end outer wall of the extension rod (26). A second adjusting magnetic plate (25) is fixedly installed on one side outer wall of the resisting block (19). The first adjusting magnetic plate (24) is magnetically connected with the second adjusting magnetic plate (25).
4. A metal insert injection mold according to claim 3, characterized in that: The top outer wall of the stop block (19) is provided with a placement groove (20), the bottom inner wall of the placement groove (20) is fixedly mounted with a spring shock absorber (21), the top outer wall of the spring shock absorber (21) is fixedly connected with a pulley assembly (22), the top outer wall of the pulley assembly (22) is movably connected to the outer wall of one side of the adjustment protrusion (18), and the adjustment protrusion (18) is in the shape of an inverted triangle right angle.
5. The metal insert injection mold according to claim 1, characterized in that: The feeding mechanism comprises a conveying frame (9) and a running motor (29); a retaining frame of the conveying frame (9) is fixedly connected to an outer wall of one side of a support plate (8); a plurality of rubber partition plates (10) are fixedly connected to an outer wall of a conveyor belt of the conveying frame (9); the conveying frame (9) loads a plurality of processing inserts (11) in a separated manner by the rubber partition plates (10); an outer wall of one side of the running motor (29) is fixedly connected to an outer wall of one side of a retaining frame of the conveying frame (9); and an axis of the running motor (29) is fixedly connected to an operating shaft of the conveying frame (9).