Garment hanging tablet processing all-in-one machine
By designing a clothing lifting and particle processing machine, using hydraulic cylinders, guide rails and pneumatic fixtures and other structures, the continuous operation and precise control of lifting and particle production are achieved, and the problems of low production efficiency and unstable quality caused by manual operation in the existing technology are solved, and the production capacity and product quality are significantly improved.
Patent Information
- Application Number
- CN202422190340.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-06
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2034-09-06
AI Technical Summary
The production and processing of existing clothing hanging particles requires manual and manual connection of each step, resulting in slow operation speed, low production efficiency, and unstable product consistency and quality control.
A clothing hanging particle processing integrated machine is designed, and the structures such as multiple hydraulic cylinders, guide rails, double-head hydraulic devices, pneumatic fixtures and other structures are coordinated to achieve continuous operation and precise control of each processing step.
It significantly improves the overall production capacity of the production line, ensures the accuracy of hanging particles, reduces the defective yield rate, reduces the dependence on labor, and saves labor costs.
Smart Images
Figure CN222972645U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of hanging bead processing, in particular to an integrated machine for processing clothing hanging beads. Background Art
[0002] Hanging beads refer to decorative small beads or pendants on clothes, usually sewn on the edges or decorative parts of clothes to add beauty and uniqueness. They can be made of various materials such as metal, plastic, glass, and jewelry, with different shapes and colors. The design of hanging beads usually has a certain degree of artistry, which can not only enhance the overall visual effect of clothing but also add a personalized style to the wearer. Hanging beads are widely used in modern fashion design, especially common in high-end clothing and customized clothing. The production of hanging beads generally transports the hanging ropes through a conveying mechanism, then injects the hanging ropes through an injection molding machine, and then cuts them to complete the production of hanging beads.
[0003] In the prior art, the production and processing of clothing hanging beads generally require workers to manually connect each step, resulting in a slow operation speed, low production efficiency, unstable product consistency and quality control, and repetitive work causing worker fatigue and operation errors. In view of the above problems, the technical personnel in this field propose an integrated machine for processing clothing hanging beads to solve the above problems. Content of the Utility Model
[0004] In order to make up for the above deficiencies, the utility model provides an integrated machine for processing clothing hanging beads, aiming to improve the problem that the production and processing of clothing hanging beads in the prior art generally require workers to manually connect each step.
[0005] To achieve the above purpose, the utility model provides the following technical solutions:
[0006] A clothing hanging particle processing integrated machine, including a mounting frame, a plastic press is installed at the top of the mounting frame, an upper mold is fixedly connected to the upper side inside the plastic press, a lower mold is slidably connected to the lower side inside the plastic press, support rods are rotatably connected to both the left and right sides of the bottom end of the lower mold, a moving frame is rotatably connected to the bottom end of the support rod, connecting frames are fixedly connected to the separated sides of the left and right moving frames, a double-headed hydraulic cylinder is fixedly connected to the inside of the mounting frame, a guide rod is fixedly connected to the front side inside the mounting frame, sliders are slidably connected to both the left and right sides of the outside of the guide rod, a first guide rail is installed on the left side of the top of the mounting frame, a fixed frame is installed on the outside of the first guide rail, a second guide rail is installed on the front side of the fixed frame, pneumatic clamps are installed on both the left and right sides of the outside of the second guide rail, a first hydraulic cylinder is installed on the front side of the top of the mounting frame, a cutter is fixedly connected to the output end of the first hydraulic cylinder, a cutting table is fixedly connected to the inner wall of the mounting frame, a third guide rail is installed on the rear side of the top of the mounting frame, a second hydraulic cylinder is installed on the outside of the third guide rail, an expander is fixedly connected to the output end of the second hydraulic cylinder, a fourth guide rail is installed inside the rear part of the mounting frame, a rotating table is installed on the outside of the fourth guide rail, clamping blocks are rotatably connected to both the upper and lower sides inside the rotating table, a pressing component is arranged inside the rotating table, and the pressing component can expand and close the two clamping blocks.
[0007] Further, the pressing component includes a third hydraulic cylinder, the third hydraulic cylinder is fixedly connected to the inside of the rotating table, a rack bar is fixedly connected to the output end of the rotating table, gears are rotatably connected to both the upper and lower sides inside the rotating table, and the outside of the gear is fixedly connected to the outside of the clamping block.
[0008] Further, a fifth guide rail is installed on the right side of the top of the mounting frame, and a baffle is installed on the outside of the fifth guide rail.
[0009] Further, the outside of the upper mold abuts against the outside of the lower mold, and the output end of the double-headed hydraulic cylinder is fixedly connected to the adjacent side of the two connecting frames.
[0010] Further, the inside of the mounting frame is slidably connected to the outside of the connecting frame, and the inside of the mounting frame is slidably connected to the outside of the slider.
[0011] Further, the outside of the two sliders is fixedly connected to the front side of the two moving frames.
[0012] Further, the inside of the rotating table is slidably connected to the outside of the rack bar, and the outside of the rack bar is meshed with the outside of the gear.
[0013] Further, the outside of the cutter matches the shape of the outside of the cutting table.
[0014] The utility model has the following beneficial effects:
[0015] 1. In the utility model, through the mutual cooperation of multiple hydraulic cylinders, guide rails, double-headed hydraulic devices, pneumatic clamps and other structures, the connection between each processing step is smooth, continuous operation can be achieved, thereby significantly improving the overall production capacity of the production line. Moreover, the positions and movements of each component can be accurately controlled to ensure the accuracy of suspender processing, reduce the defective product rate caused by operation errors, reduce the dependence on labor, and save labor costs.
[0016] 2. In the utility model, when the double-headed hydraulic device is started to drive the connecting frame to move, the connecting frame drives the moving frame to move, the moving frame drives the support rod to move, and the support rod drives the lower mold to rise or fall. Thus, it can ensure that the upper mold and the lower mold are quickly and evenly aligned and separated, ensure the precise up and down movement of the lower mold, improve the stability and accuracy of the injection molding process, and avoid injection molding defects caused by insufficient pressure.
[0017] 3. In the utility model, when the third hydraulic cylinder is started to drive the rack bar to move, the rack bar drives the two gears to rotate in opposite directions, and the gears drive the clamping blocks to rotate with them. Thus, the suspender can be effectively fixed to avoid displacement or loosening in subsequent operations, thereby improving the work quality and safety, and improving the production efficiency and reducing the labor intensity. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 is a perspective view of an integrated machine for processing clothing suspenders proposed by the utility model;
[0019] Figure 2 is a schematic structural diagram of the connecting frame of an integrated machine for processing clothing suspenders proposed by the utility model;
[0020] Figure 3 is a schematic structural diagram of the expander of an integrated machine for processing clothing suspenders proposed by the utility model;
[0021] Figure 4 is Figure 3 an enlarged view of part A in
[0022] Figure 5 is a schematic structural diagram of the gear of an integrated machine for processing clothing suspenders proposed by the utility model.
[0023] LEGEND DESCRIPTION:
[0024] 1. Mounting frame; 2. Compression molding machine; 3. Upper mold; 4. Lower mold; 5. Support rod; 6. Moving frame; 7. Connecting frame; 8. Double-headed hydraulic actuator; 9. Guide rod; 10. Slide block; 11. First guide rail; 12. Fixed frame; 13. Second guide rail; 14. Pneumatic fixture; 15. First hydraulic cylinder; 16. Tool; 17. Cutting table; 18. Third guide rail; 19. Second hydraulic cylinder; 20. Expander; 21. Fourth guide rail; 22. Rotary table; 23. Clamping block; 24. Third hydraulic cylinder; 25. Rack bar; 26. Gear; 27. Fifth guide rail; 28. Baffle plate. Detailed implementation manners
[0025] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0026] Referring to Figure 1 and Figure 2 In an embodiment provided by the present invention: A clothing hanging particle processing integrated machine includes a mounting frame 1. A compression molding machine 2 is installed at the top of the mounting frame 1. An upper mold 3 is fixedly connected to the upper side inside the compression molding machine 2. A lower mold 4 is slidably connected to the lower side inside the compression molding machine 2. The outside of the upper mold 3 abuts against the outside of the lower mold 4. Support rods 5 are rotatably connected to both the left and right sides of the bottom end of the lower mold 4. The bottom end of the support rod 5 is rotatably connected to a moving frame 6. Connecting frames 7 are fixedly connected to the separated sides of the left and right moving frames 6. The inside of the mounting frame 1 is slidably connected to the outside of the connecting frame 7. A double-headed hydraulic actuator 8 is fixedly connected to the inside of the mounting frame 1. The output end of the double-headed hydraulic actuator 8 is fixedly connected to the adjacent sides of the two connecting frames 7. A guide rod 9 is fixedly connected to the front side inside the mounting frame 1. Slide blocks 10 are slidably connected to both the left and right sides of the outside of the guide rod 9. The outside of the two slide blocks 10 is fixedly connected to the front side of the two moving frames 6. The inside of the mounting frame 1 is slidably connected to the outside of the slide block 10.
[0027] Specifically, the mounting frame 1 serves to mount the compression molding machine 2, thereby determining the position of the compression molding machine 2. The compression molding machine 2 fixes the upper mold 3, thus fixing the position of the upper mold 3. The compression molding machine 2 limits the lower mold 4, so that the lower mold 4 will not deviate when moving. By the abutment of the upper mold 3 and the lower mold 4, the sling can be injection molded, and there will be a plastic connection after injection molding. The mounting frame 1 fixes the double-headed hydraulic device 8, enabling the stable operation of the double-headed hydraulic device 8. The mounting frame 1 limits the connecting frame 7 and the moving frame 6, so that the connecting frame 7 and the moving frame 6 will not deviate when moving. Through the rotational connection between the support column 5 and the lower mold 4, and the rotational connection between the support column 5 and the moving frame 6, when the moving frame 6 drives the support column 5 to move, the support column 5 will become inclined, thereby driving the lower mold 4 to descend. The mounting frame 1 fixes the guide rod 9, determining the position of the guide rod 9. The mounting frame 1 and the guide rod 9 limit the slider 10, so that the slider 10 can move stably.
[0028] Refer to Figure 3 and Figure 4 , on the left side of the top of the mounting frame 1, a first guide rail 11 is installed. Outside the first guide rail 11, a fixing frame 12 is installed. On the front side of the fixing frame 12, a second guide rail 13 is installed. On the outer sides of the left and right of the second guide rail 13, pneumatic clamps 14 are installed. On the front side of the top of the mounting frame 1, a first hydraulic cylinder 15 is installed. The output end of the hydraulic cylinder 15 is fixedly connected to a cutter 16. The inner wall of the mounting frame 1 is fixedly connected to a cutting table 17. The outer shape of the cutter 16 matches the outer shape of the cutting table 17. On the rear side of the top of the mounting frame 1, a third guide rail 18 is installed. Outside the third guide rail 18, a second hydraulic cylinder 19 is installed. The output end of the second hydraulic cylinder 19 is fixedly connected to an expander 20. Inside the rear part of the mounting frame 1, a fourth guide rail 21 is installed. Outside the fourth guide rail 21, a rotating table 22 is installed. Inside the rotating table 22, clamping blocks 23 are rotatably connected to both the upper and lower sides.
[0029] Specifically, the mounting bracket 1 mounts the first guide rail 11, determining the position of the first guide rail 11. The fixing bracket 12 mounts the second guide rail 13, determining the position of the second guide rail 13. As a result, the pneumatic clamp 14 can accurately clamp and fix the injection connection of the hanging beads. A first hydraulic cylinder 15 is installed on the front side of the mounting bracket 1, which can drive the cutting tool 16 to cut and disconnect the connection between the hanging beads and the hanging rope. Since the cutting table 17 matches the external shape of the cutting tool 16, the cutting is sharp. The mounting bracket 1 mounts the third guide rail 18, determining the position of the third guide rail 18. The third guide rail 18 can drive the second hydraulic cylinder 19 to move. The expander 20 at the output end of the second hydraulic cylinder 19 can expand the hanging beads clamped by the pneumatic clamp 14, facilitating the clamping block 23 to clamp and fix multiple hanging beads. The mounting bracket 1 mounts the fourth guide rail 21, determining the position of the fourth guide rail 21. The rotating table 22 can drive the clamping block 23 to rotate, thereby driving the hanging beads to rotate.
[0030] Refer to Figure 1 and Figure 5 Inside the rotating table 22, there is a pressing component. The pressing component can expand and close the two clamping blocks 23. The pressing component includes a third hydraulic cylinder 24. The third hydraulic cylinder 24 is fixedly connected inside the rotating table 22. The output end of the rotating table 22 is fixedly connected with a rack bar 25. The inside of the rotating table 22 is slidably connected to the outside of the rack bar 25. On the upper and lower sides inside the rotating table 22, there are rotatably connected gears 26. The outside of the rack bar 25 is meshed with the outside of the gears 26. The outside of the gears 26 is fixedly connected with the outside of the clamping blocks 23. On the right side of the top of the mounting bracket 1, there is a fifth guide rail 27. A baffle 28 is installed on the outside of the fifth guide rail 27.
[0031] Specifically, the rotating table 22 fixes the third hydraulic cylinder 24, enabling the third hydraulic cylinder 24 to operate stably. The rotating table 22 positions the rack bar 25, ensuring the stability of the rack bar 25 during movement. The rotating table 22 positions the gears 26, ensuring the stability of the gears 26 during rotation. Through the meshing connection between the rack bar 25 and the gears 26, when the rack bar 25 moves, it can drive the two gears 26 to rotate in opposite directions, thereby driving the two clamping blocks 23 to expand or clamp. The mounting bracket 1 mounts the fifth guide rail 27, determining the position of the fifth guide rail 27. The fifth guide rail 27 can drive the baffle 28 to move, thereby sweeping the rotated hanging beads onto the conveying mechanism.
[0032] Working principle: When it is necessary to process the hanging beads, multiple hanging ropes are conveyed to the lower mold 4 through the conveying mechanism, thereby starting the double-headed hydraulic device 8 to drive the two connecting frames 7 to move away from each other, and then driving the moving frame 6 to move with it, and then driving the bottom of the support rod 5 to move with it. Furthermore, the lower mold 4 can be driven to move upward through the support rod 5, so that the lower mold 4 and the upper mold 3 are brought into contact with each other. Then, the plastic injection machine 2 is started to inject plastic into the hanging ropes. After the injection is completed, the double-headed hydraulic device 8 is operated in reverse, so that the upper mold 3 and the lower mold 4 are separated;
[0033] Immediately afterwards, by starting the first guide rail 11 to drive the fixed frame 12 to move forward, the second guide rail 13 is started to drive the pneumatic clamp 14 to move downward to a suitable position. Then, the pneumatic clamp 14 is started to fix the injection connection of the hanging beads. Then, the second guide rail 13 is started to move backward. Furthermore, by starting the operation of the first hydraulic cylinder 15, the tool 16 is driven to cut the hanging ropes. Then, the third guide rail 18 is started to drive the second hydraulic cylinder 19 to move to a suitable position, and the hydraulic cylinder 19 is started to drive the expander 20 to move downward. Furthermore, the hanging beads can be unfolded through the expander 20;
[0034] Immediately afterwards, by starting the fourth guide rail 21 to drive the rotating table 22 to move to a suitable position, the operation of the third hydraulic cylinder 24 is started, and then the rack bar 25 is driven to move to the right, driving the two gears 26 to rotate in opposite directions, and then driving the two clamping blocks 23 to rotate with it, so that the hanging beads can be clamped. Furthermore, by starting the movement of the fourth guide rail 21, the connection between the hanging beads can be separated. Then, by starting the rotation of the rotating table 22, the hanging beads are driven to rotate with it. Furthermore, by starting the operation of the third hydraulic cylinder 24, the two clamping blocks 23 are separated. Then, the fifth guide rail 27 is started to operate, driving the baffle 28 to sweep the hanging beads along the lower clamping block 23 and transport them away on the conveying mechanism for packing.
[0035] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A clothing particle processing integrated machine, comprising a mounting frame (1), characterized in that: A compression molding machine (2) is installed at the top of the mounting frame (1), an upper mold (3) is fixedly connected to the upper inner side of the compression molding machine (2), a lower mold (4) is slidably connected to the lower inner side of the compression molding machine (2), support rods (5) are rotatably connected to the left and right sides of the bottom end of the lower mold (4), a movable frame (6) is rotatably connected to the bottom end of the support rod (5), and a connecting frame (7) is fixedly connected to the separated sides of the movable frame (6) on the left and right sides, a double-head hydraulic press (8) is fixedly connected to the inside of the mounting frame (1), a guide rod (9) is fixedly connected to the front inner side of the mounting frame (1), and sliders (10) are slidably connected to the left and right sides of the outside of the guide rod (9), a first guide rail (11) is installed on the left side of the top end of the mounting frame (1), a fixed frame (12) is installed on the outside of the first guide rail (11), a second guide rail (13) is installed on the front side of the fixed frame (12), and a second guide rail (13) is installed on the front side of the second guide rail (13). Pneumatic clamps (14) are installed on both left and right sides of the outside of the guide rail (13); a first hydraulic cylinder (15) is installed on the front side of the top end of the mounting frame (1); the output end of the first hydraulic cylinder (15) is fixedly connected to a tool (16); the inner wall of the mounting frame (1) is fixedly connected to a cutting table (17); a third guide rail (18) is installed on the rear side of the top end of the mounting frame (1); a second hydraulic cylinder (19) is installed on the outside of the third guide rail (18); the output end of the second hydraulic cylinder (19) is fixedly connected to an expander (20); a fourth guide rail (21) is installed inside the rear part of the mounting frame (1); a rotating table (22) is installed outside the fourth guide rail (21); the upper and lower sides of the inside of the rotating table (22) are rotatably connected to clamping blocks (23); a clamping assembly is arranged inside the rotating table (22); the clamping assembly can expand and close the two clamping blocks (23).
2. The integrated clothing particle processing machine according to claim 1, characterized in that: The clamping assembly comprises a third hydraulic cylinder (24), the third hydraulic cylinder (24) is fixedly connected to the inside of the rotating table (22), the output end of the rotating table (22) is fixedly connected to a rack rod (25), the upper and lower sides of the inside of the rotating table (22) are rotatably connected to gears (26), and the outside of the gear (26) is fixedly connected to the outside of the clamping block (23).
3. The integrated clothing particle processing machine according to claim 1, characterized in that: A fifth guide rail (27) is installed on the right side of the top end of the mounting frame (1), and a baffle (28) is installed outside the fifth guide rail (27).
4. The integrated clothing particle processing machine according to claim 1, characterized in that: The exterior of the upper mold (3) is in contact with the exterior of the lower mold (4), and the output end of the double-head hydraulic press (8) is fixedly connected to the adjacent sides of the two connecting frames (7).
5. The integrated clothing particle processing machine according to claim 1, characterized in that: The interior of the mounting frame (1) is slidably connected to the exterior of the connecting frame (7), and the interior of the mounting frame (1) is slidably connected to the exterior of the sliding block (10).
6. The integrated clothing particle processing machine according to claim 1, characterized in that: The exteriors of the two sliding blocks (10) are fixedly connected to the front sides of the two moving frames (6).
7. The integrated clothing particle processing machine according to claim 2, characterized in that: The interior of the rotating platform (22) is slidably connected to the exterior of the rack bar (25), and the exterior of the rack bar (25) is meshingly connected to the exterior of the gear (26).
8. The integrated clothing particle processing machine according to claim 1, characterized in that: The outer shape of the cutter (16) matches the outer shape of the cutting table (17).