Automatic bonding device for pearl wool lining processing
Through the coordination of the support frame, motor-driven conveyor roller and limiting plate, the automated position calibration and bonding of pearl cotton lining is achieved, solving the problems of low efficiency and high cost of existing devices, and improving the bonding effect and efficiency.
Patent Information
- Application Number
- CN202422201375.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-09
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2034-09-09
AI Technical Summary
The existing pearl cotton adhesive device has poor bonding effect and requires a lot of time to perform position calibration, which is inefficient and cost-effective.
The pearl cotton lining is positionally aligned with a support frame and a motor-driven conveyor roller, and the cylinder pushes the limit plate to limit the position. Combined with the transport of the linear module and suction cup, automatic bonding is achieved through the heating plate.
Improves the bonding efficiency and effect of pearl cotton lining, saving labor and material costs.
Smart Images

Figure CN222972795U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of EPE inner lining processing, in particular to an automatic bonding device for EPE inner lining processing. Background Art
[0002] EPE is a new type of environmentally friendly packaging material, which is composed of countless independent bubbles generated by physical foaming of low-density polyethylene resin. The EPE inner lining is an impact protection material, which is composed of a polyethylene resin with good polymer foaming and earthquake resistance performance. In order to enhance the integrity and protection of EPE, and at the same time ensure beauty and durability, an automatic bonding device is required.
[0003] The automatic bonding device for EPE inner lining is a device controlled by a microcomputer. By setting a guide rail, a material conveying mechanism, a material ironing mechanism and a material storage mechanism, materials A and B are bonded between a first storage box and a second storage box, and can automatically and quickly bond the EPE. It can replace the cumbersome manual operation of workers, saving labor and material costs.
[0004] At present, the bonding effect of the existing EPE bonding device is not ideal. During the bonding process, position calibration is required. Such an operation not only consumes a lot of time, but also has a very slow efficiency and increases the cost. Content of the Utility Model
[0005] The purpose of the utility model is to provide an automatic bonding device for EPE inner lining processing, which solves the problems in the background art.
[0006] To achieve the above purpose, the utility model provides the following technical solution: an automatic bonding device for EPE inner lining processing, including a box body. The front side of the top of the box body is fixedly connected with a first support frame. The left and right sides of the top of the first support frame are fixedly connected with a first motor. The output end of the first motor penetrates through the top of the first support frame and is fixedly connected with a conveying roller. The rear side of the top of the box body is fixedly connected with a second support frame. A conveying component is arranged at the inner top of the second support frame. The middle position on the left side inside the second support frame is fixedly connected with a second cylinder. The output end of the second cylinder is fixedly connected with a second piston rod. One end of the second piston rod is fixedly connected with a first limiting plate. The rear side of the top of the box body is fixedly connected with a third cylinder. The output end of the third cylinder is fixedly connected with a third piston rod. One end of the third piston rod is fixedly connected with a second limiting plate. An air pump is arranged at the rear side of the box body. The left and right sides inside the left groove at the top of the box body are provided with a conveying component.
[0007] By adopting the above technical solution, the bonding device can correct the position of the EPE inner lining, ensure the correct conveying direction, and at the same time use two limiting plates to limit the position of the EPE inner lining to prevent movement and affect the bonding effect.
[0008] As a further description of the above technical solution: The conveying component includes a linear module, and the linear module is fixedly connected to the inner top of the second support frame. The top of the nut pair of the linear module is fixedly connected with a first cylinder. The output end of the first cylinder is fixedly connected with a first piston rod. One end of the first piston rod is fixedly connected with a clamp block, and a suction cup is arranged inside the clamp block.
[0009] By adopting the above technical solution, the linear module drives the first cylinder to move in the left and right directions. The first cylinder operates, and the first piston rod expands and contracts, driving the suction cup to transport the above-mentioned EPE inner liner to the surface of the heating plate and then transporting the EPE inner liner back to its original position, ensuring that there is no deviation in the bonding position.
[0010] As a further description of the above technical solution: The conveying component includes rollers, and the evenly distributed rollers are rotatably connected to the left and right sides inside the groove on the left top of the box body. Both the front and rear sides on the left side of the box body are fixedly connected with second motors. The output ends of the two second motors penetrate the left side of the box body and are fixedly connected to one end of the rollers on both sides. A conveyor belt is arranged on the outer ring of the rollers.
[0011] By adopting the above technical solution, when the second motor is started, the output end drives the rollers to rotate, and the rollers drive the conveyor belt to rotate to convey the EPE inner liner.
[0012] As a further description of the above technical solution: The air outlet of the air pump is fixedly connected with an air delivery pipe, and one end of the air delivery pipe is fixedly connected with the air inlet of the suction cup.
[0013] By adopting the above technical solution, when the air pump is started, the air delivery pipe is used to control the suction cup to suck and release the EPE inner liner above.
[0014] As a further description of the above technical solution: A groove is formed in the middle position on the right side of the top of the box body and is fixedly connected with a heating plate, and a heating pipe is arranged at the bottom of the heating plate.
[0015] By adopting the above technical solution, after the EPE contacts the heating plate, the hot melt adhesive on the bottom surface melts, contacts the top of another EPE inner liner, and is completed bonding after cooling.
[0016] As a further description of the above technical solution: The first limiting plate and the second limiting plate are located above the conveyor belt.
[0017] By adopting the above technical solution, there is a gap between the first limiting plate and the second limiting plate and the conveyor belt to avoid abrasion.
[0018] As a further description of the above technical solution: One end of the conveying roller is located inside the first support frame and above the conveyor belt.
[0019] By adopting the above technical solution, the two conveying rollers rotate in opposite directions inside the support frame to convey the EPE lining on the conveyor belt, ensuring the correct conveying direction and position orientation of the EPE lining and improving the bonding effect.
[0020] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0021] 1. An automatic bonding device for EPE lining processing provided by the present utility model first installs a support frame on the front side of the top of the box body. There is a motor on the support frame to drive the conveying rollers to align the left and right positions of the EPE lining on the conveyor belt, ensuring the correct alignment of the upper and lower EPE linings and the conveying direction, effectively ensuring the bonding effect and saving cost consumption.
[0022] 2. An automatic bonding device for EPE lining processing provided by the present utility model installs air cylinders on the rear side of the box body and inside the first support frame respectively to push the limiting plates, ensuring that during the bonding process, there is no position deviation, resulting in inaccurate bonding positions and affecting the use of the EPE lining, which helps to improve the bonding efficiency of the EPE. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 is a schematic diagram of the overall structure of an automatic bonding device for EPE lining processing proposed by the present utility model;
[0024] Figure 2 is a schematic diagram of a partial structure of an automatic bonding device for EPE lining processing proposed by the present utility model;
[0025] Figure 3 is a schematic diagram of the internal structure of an automatic bonding device for EPE lining processing proposed by the present utility model.
[0026] Legend Explanation:
[0027] 1. Box body; 2. First support frame; 3. First motor; 4. Conveying roller; 5. Second support frame; 6. Linear module; 7. First air cylinder; 8. First piston rod; 9. Clamping block; 10. Suction cup; 11. Second air cylinder; 12. Second piston rod; 13. First limiting plate; 14. Third air cylinder; 15. Third piston rod; 16. Second limiting plate; 17. Second motor; 18. Roller; 19. Heating plate; 20. Heating tube; 21. Air pump; 22. Air delivery pipe; 23. Conveyor belt. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0028] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0029] To further understand the content of the present utility model, the present utility model will be described in detail in conjunction with the accompanying drawings.
[0030] Combined Figure 1 and Figure 3 , an automatic bonding device for processing EPE liners of the present utility model includes a box body 1. A second support frame 5 is fixedly connected to the rear side of the top of the box body 1. A conveying component is arranged on the inner top of the second support frame 5. The conveying component includes a linear module 6, and the linear module 6 is fixedly connected to the inner top of the second support frame 5. The top of the nut pair part of the linear module 6 is fixedly connected with a first cylinder 7. The output end of the first cylinder 7 is fixedly connected with a first piston rod 8. One end of the first piston rod 8 is fixedly connected with a clamping block 9. A suction cup 10 is arranged inside the clamping block 9. An air pump 21 is arranged on the rear side of the box body 1. Conveying components are arranged on the left and right sides inside the groove on the left side of the top of the box body 1. The conveying components include rollers 18, and the evenly distributed rollers 18 are rotatably connected to the left and right sides inside the groove on the left side of the top of the box body 1. Both the front and rear sides on the left side of the box body 1 are fixedly connected with second motors 17. The output ends of the two second motors 17 penetrate the left side of the box body 1 and are fixedly connected with one end of the two sides of the rollers 18. A conveyor belt 23 is arranged on the outer ring of the rollers 18. The air outlet of the air pump 21 is fixedly connected with an air pipe 22, and one end of the air pipe 22 is fixedly connected with the air inlet of the suction cup 10. When the air pump 21 is started, the internal piston compresses air and controls the suction cup 10 to suck and release the EPE liner above through the air pipe 22. A groove is formed at the middle position on the right side of the top of the box body 1 and a heating plate 19 is fixedly connected. A heating tube 20 is arranged at the bottom of the heating plate 19. The contact surface of the EPE liner is coated with hot melt adhesive. Under the action of the heating tube 20, the heating plate 19 reaches 160 to 180 degrees Celsius, and the bonding of the EPE liner can be carried out.
[0031] Combined Figure 1 , a first support frame 2 is fixedly connected to the front side of the top of the box body 1. The left and right sides of the top of the first support frame 2 are fixedly connected with first motors 3. The output ends of the first motors 3 penetrate the top of the first support frame 2 and are fixedly connected with conveying rollers 4. One end of the conveying rollers 4 is located inside the first support frame 2 and above the conveyor belt 23. The left first motor 3 drives the left conveying roller 4 to rotate reversely, and the right first motor 3 drives the right conveying roller 4 to rotate forward to correct the position and direction of the EPE liner.
[0032] Combined Figure 2and Figure 3 At the middle position on the left side inside the second support frame 5, a second cylinder 11 is fixedly connected. The output end of the second cylinder 11 is fixedly connected to a second piston rod 12. One end of the second piston rod 12 is fixedly connected to a first limit plate 13. At the rear side of the top of the box body 1, a third cylinder 14 is fixedly connected. The output end of the third cylinder 14 is fixedly connected to a third piston rod 15. One end of the third piston rod 15 is fixedly connected to a second limit plate 16. The first limit plate 13 and the second limit plate 16 are located above the conveyor belt 23.
[0033] Working principle: First, place two EPE liners vertically on the conveyor belt 23. The second motor 17 operates, and its output end drives the roller 18 to rotate, driving the conveyor belt 23 to rotate to convey the EPE liners. The first motor 3 starts, and its output end drives the conveying roller 4 to rotate to correct the moving direction of the EPE liners on the conveyor belt 23 and align them with the positions on both sides at the same time. When the EPE liners are transported below the linear module 6, the second motor 17 stops operating, and the second cylinder 11 and the third cylinder 14 operate. The piston rods push the limit plates to limit the positions of the EPE liners. The linear module 6 starts, and the nut pair drives the first cylinder 7 to move to a position above the EPE liners. The first piston rod 8 drives the suction cup 10 downward. The air pump 21 operates, and the suction cup 10 sucks the upper EPE liner. Driven by the linear module 6, it is transported to the heating plate 19. The bottom of the EPE liner is coated with hot melt adhesive, and the bottom of the EPE liner contacts the surface of the heating plate 19. After the hot melt adhesive softens, the upper EPE liner is transported back to its original position and contacts the top of the lower EPE liner. After the hot melt adhesive at the bottom of the upper EPE liner cools down, the bonding is completed.
[0034] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
Claims
1. An automatic bonding device for pearl cotton lining processing, comprising a box (1), characterized in that: The top front side of the box body (1) is fixedly connected to a first support frame (2), the left and right sides of the top of the first support frame (2) are fixedly connected to a first motor (3), the output end of the first motor (3) passes through the top of the first support frame (2) and is fixedly connected to a conveying roller (4), the top rear side of the box body (1) is fixedly connected to a second support frame (5), the top of the inner side of the second support frame (5) is provided with a conveying assembly, the middle position of the left side of the inner side of the second support frame (5) is fixedly connected to a second cylinder (11), and the second cylinder The output end of the air pump (11) is fixedly connected to a second piston rod (12), one end of the second piston rod (12) is fixedly connected to a first limit plate (13), the top rear side of the box body (1) is fixedly connected to a third cylinder (14), the output end of the third cylinder (14) is fixedly connected to a third piston rod (15), one end of the third piston rod (15) is fixedly connected to a second limit plate (16), an air pump (21) is arranged on the rear side of the box body (1), and conveying components are arranged on the left and right sides of the inner side of the left groove of the top of the box body (1).
2. The automatic bonding device for pearl cotton lining processing according to claim 1 is characterized in that: The transmission assembly comprises a linear module (6), and the linear module (6) is fixedly connected to the top of the inner side of the second support frame (5), the top of the nut sub-part of the linear module (6) is fixedly connected to a first cylinder (7), the output end of the first cylinder (7) is fixedly connected to a first piston rod (8), one end of the first piston rod (8) is fixedly connected to a clamp block (9), and a suction cup (10) is arranged on the inner side of the clamp block (9).
3. The automatic bonding device for pearl cotton lining processing according to claim 1 is characterized in that: The conveying assembly comprises rollers (18), and the rollers (18) are evenly distributed and rotatably connected to the left and right sides of the inner groove on the left side of the top of the box body (1), and the front and rear sides of the left side of the box body (1) are fixedly connected to the second motor (17), and the output ends of the two second motors (17) pass through the left side of the box body (1) and are fixedly connected to one end of the rollers (18) on both sides, and the outer ring of the roller (18) is provided with a conveyor belt (23).
4. The automatic bonding device for pearl cotton lining processing according to claim 1 is characterized in that: The air outlet of the air pump (21) is fixedly connected to an air delivery pipe (22), and one end of the air delivery pipe (22) is fixedly connected to the air inlet of the suction cup (10).
5. The automatic bonding device for pearl cotton lining processing according to claim 1 is characterized in that: A groove is provided in the middle of the right side of the top of the box body (1) and is fixedly connected to a heating plate (19), and a heating pipe (20) is provided at the bottom of the heating plate (19).
6. The automatic bonding device for pearl cotton lining processing according to claim 1 is characterized in that: The first limiting plate (13) and the second limiting plate (16) are located above the conveyor belt (23).
7. The automatic bonding device for pearl cotton lining processing according to claim 1 is characterized in that: One end of the conveying roller (4) is located on the inner side of the first support frame (2) and above the conveying belt (23).