Automatic clamping equipment for PVC film roll packaging

By designing an automatic clamping device for PVC film rolls, the problems of employee fatigue and inefficiency caused by traditional manual packaging are solved, and automated packaging is achieved, saving manpower and improving production efficiency.

CN222973710UActive Publication Date: 2025-06-13SUQIAN TUOWEI TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421717264.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-18
Publication Date
2025-06-13
Estimated Expiration
2034-07-18

AI Technical Summary

Technical Problem

During the production and processing of PVC films, traditional packaging processing requires staff to manually place the film rolls in the packaging box and package them, resulting in fatigue and inefficiency of employees. It also requires a lot of manpower during large-scale production, which affects the production progress.

Method used

An automatic clamping device for packaging PVC film rolls is designed, using fixed frames, motors, rotors, pneumatic jaws and other components to realize the automatic clamping and placing film rolls into the packaging box, and improve the degree of automation.

Benefits of technology

Through automated processing, manpower is significantly saved, packaging processing efficiency is improved, and it can adapt to PVC film rolls of different thickness specifications, with high flexibility.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses automatic clamping equipment for PVC (polyvinyl chloride) film roll packaging, which comprises a fixed frame, a motor I, a rotating wheel I, a rotating wheel II, a rotating rod, a connecting belt, a movable plate, a motor II, a rotating shaft, a rotating wheel III, a fixed plate, a hoop, a fixed plate, a telescopic rod, a lifting belt, a connecting frame, a bottom plate, a connecting column, a pneumatic clamping jaw and a clamping ring, compared with the prior art, the device has the advantages that the device is novel in structure, the PVC film roll can be automatically clamped and placed into a packaging box in the packaging treatment process of the PVC film roll, the automation degree is high, manpower is greatly saved, the packaging treatment efficiency of the PVC film roll is improved, and the production cost is reduced. And the pneumatic clamping jaw and the clamping ring are arranged, so that the PVC film roll with any thickness specification can be clamped, and the flexibility is high.
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Description

Technical Field

[0001] The utility model relates to the technical field related to the processing and production of PVC films, and specifically relates to an automatic clamping device for packaging PVC film rolls. Background Technique

[0002] The main component of PVC film is polyvinyl chloride, and other components are added to enhance its heat resistance, toughness, ductility, etc. The top layer of this surface film is paint, the main component in the middle is polyvinyl chloride, and the bottom layer is back-coated adhesive. It is a synthetic material that is deeply loved, quite popular, and widely used in the world today. The global usage of PVC film ranks second among various synthetic materials, and among the materials that can produce three-dimensional surface films, PVC is the most suitable material.

[0003] During the production and processing of PVC films, it is necessary to package the PVC film rolls. Traditionally, workers stand beside the film roll conveyor line and manually place the film rolls into the packaging boxes, and then seal the packaging boxes. Frequent manual placement of film rolls and sealing the boxes easily causes fatigue among employees, resulting in reduced efficiency. Moreover, when the quantity of PVC film rolls is particularly large, a lot of manpower is required, which affects the overall production progress of PVC film rolls. Content of the Utility Model

[0004] (1) Technical Problem to be Solved

[0005] The technical problem to be solved by the utility model is: During the production and processing of PVC films, it is necessary to package the PVC film rolls. Traditionally, workers stand beside the film roll conveyor line and manually place the film rolls into the packaging boxes, and then seal the packaging boxes. Frequent manual placement of film rolls and sealing the boxes easily causes fatigue among employees, resulting in reduced efficiency. Moreover, when the quantity of PVC film rolls is particularly large, a lot of manpower is required, which affects the overall production progress of PVC film rolls.

[0006] (2) Technical Solution

[0007] To achieve the above object, the present utility model provides the following technical solution: An automatic clamping device for packaging PVC film rolls, comprising a fixed frame, a first motor, a first runner, a second runner, a rotating rod, a connecting belt, a movable plate, a second motor, a rotating shaft, a third runner, a fixing plate, a clamp, a fixing plate, a telescopic rod, a lifting belt, a connecting frame, a bottom plate, a connecting column, a pneumatic gripper and a clamping ring. The first motor is arranged on the side of the fixed frame, the first runner is arranged inside the fixed frame, the second runner is arranged inside the fixed frame, the first runner and the second runner are connected by the rotating rod, the first runners are connected by the connecting belt, and the second runners are also connected by the connecting belt. The movable plate is fixed by the connecting belt. The second motor is arranged on the surface of the movable plate, the rotating shafts are arranged on both sides of the second motor, the third runner is arranged on the rotating shaft, the fixing plate is arranged on the surface of the movable plate, the rotating shaft and the fixing plate are connected by the clamp. The fixing plate is arranged below the movable plate, the movable plate and the fixing plate are connected by the telescopic rod. The lifting belt is used to connect the movable plate and the fixing plate. The connecting frame is arranged on the bottom surface of the fixing plate, the bottom plate is arranged below the connecting frame, and the connecting frame and the bottom plate are fixedly connected by the connecting column. The pneumatic gripper is arranged on the bottom surface of the bottom plate, and the clamping ring is arranged on the inner side of the jaws of the pneumatic gripper.

[0008] Further, there are four fixed frames, and the structural specifications of the four fixed frames are the same.

[0009] Further, there are two first runners, and the size specifications of the two first runners are the same.

[0010] Further, there are two second runners, and the size specifications of the two second runners are the same.

[0011] Further, the length of the telescopic rod is 50 - 60 cm.

[0012] Further, there are several pneumatic grippers, and the specification structures of the several pneumatic grippers are the same.

[0013] (III) Beneficial effects

[0014] The utility model provides an automatic clamping device for packaging PVC film rolls, which has the following beneficial effects: novel structure, during the packaging process of PVC film rolls, it can automatically clamp and place the PVC film rolls into the packing boxes, with a high degree of automation, greatly saving manpower, accelerating the packaging efficiency of PVC film rolls, and the pneumatic gripper and clamping ring can clamp PVC film rolls with any thickness specification, with high flexibility. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 is a schematic structural diagram of the utility model;

[0016] Figure 2 is a schematic structural diagram of another perspective of the utility model;

[0017] Figure 3 is an enlarged schematic structural diagram of the pneumatic gripper of the utility model;

[0018] In the figure: 1 - fixed frame, 2 - first motor, 3 - first runner, 4 - second runner, 5 - rotating rod, 6 - connecting belt, 7 - movable plate, 8 - second motor, 9 - rotating shaft, 10 - third runner, 11 - first fixing plate, 12 - clamp, 13 - second fixing plate, 14 - telescopic rod, 15 - lifting belt, 16 - connecting frame, 17 - bottom plate, 18 - connecting column, 19 - pneumatic gripper, 20 - clamping ring. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0019] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present utility model. In the description of the present utility model, it should be understood that the terms "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present utility model.

[0020] Please refer to Figure 1 and Figure 3, the present utility model provides a technical solution: an automatic clamping device for packaging PVC film rolls, including a fixed frame 1, a first motor 2, a first runner 3, a second runner 4, a rotating rod 5, a connecting belt 6, a movable plate 7, a second motor 8, a rotating shaft 9, a third runner 10, a first fixing plate 11, a clamp 12, a second fixing plate 13, a telescopic rod 14, a lifting belt 15, a connecting frame 16, a bottom plate 17, a connecting column 18, a pneumatic gripper 19 and a clamping ring 20. The first motor 2 is arranged on the side of the fixed frame 1, the first runner 3 is arranged inside the fixed frame 1, the second runner 4 is arranged inside the fixed frame 1, the first runner 3 and the second runner 4 are connected by the rotating rod 5, the first runners 3 are connected by the connecting belt 6, and the second runners 4 are also connected by the connecting belt 6. The movable plate 7 is fixed by the connecting belt 6. The second motor 8 is arranged on the surface of the movable plate 7, the rotating shaft 9 is arranged on both sides of the second motor 8, the third runner 10 is arranged on the rotating shaft 9, the first fixing plate 11 is arranged on the surface of the movable plate 7, and the rotating shaft 9 and the first fixing plate 11 are connected by the clamp 12. The second fixing plate 13 is arranged below the movable plate 7, and the movable plate 7 and the second fixing plate 13 are connected by the telescopic rod 14. The lifting belt 15 is used to connect the movable plate 7 and the second fixing plate 13. The connecting frame 16 is arranged on the bottom surface of the second fixing plate 13, the bottom plate 17 is arranged below the connecting frame 16, and the connecting frame 16 and the bottom plate 17 are connected and fixed by the connecting column 18. The pneumatic gripper 19 is arranged on the bottom surface of the bottom plate 17, and the clamping ring 20 is arranged on the inner side surface of the jaws of the pneumatic gripper 19.

[0021] There are four fixed frames 1, and the structural specifications of the four fixed frames 1 are the same. There are two first runners 3, and the size specifications of the two first runners 3 are the same. There are two second runners 4, and the size specifications of the two second runners 4 are the same. The length of the telescopic rod 14 is 50 - 60 cm. There are several pneumatic grippers 19, and the specification structures of the several pneumatic grippers 19 are the same.

[0022] For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic characteristics of the present utility model. Therefore, from any point of view, the embodiments should be regarded as exemplary and non - restrictive. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present utility model. Any reference signs in the claims should not be regarded as limiting the claimed rights.

[0023] In addition, it should be understood that although this specification is described in terms of embodiments, not every embodiment contains only one independent technical solution. This narrative manner of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. An automatic clamping device for PVC film roll packaging, characterized in that: The invention comprises a fixed frame (1), a motor 1 (2), a rotating wheel 1 (3), a rotating wheel 2 (4), a rotating rod (5), a connecting belt (6), a movable plate (7), a motor 2 (8), a rotating shaft (9), a rotating wheel 3 (10), a fixed plate 1 (11), a clamp (12), a fixed plate 2 (13), a telescopic rod (14), a pulling belt (15), a connecting frame (16), a bottom plate (17), a connecting column (18), a pneumatic clamp (19) and a clamping ring (20), wherein the motor 1 (2) is arranged on the fixed frame (1). On the side, the rotating wheel 1 (3) is arranged inside the fixed frame (1), the rotating wheel 2 (4) is arranged inside the fixed frame (1), the rotating wheel 1 (3) and the rotating wheel 2 (4) are connected through the rotating rod (5), the rotating wheels 1 (3) are connected through the connecting belt (6), and the rotating wheels 2 (4) are also connected through the connecting belt (6), the movable plate (7) is fixed by the connecting belt (6), and the motor 2 (8) is arranged on the movable plate The movable plate (7) is provided on the surface of the plate (7), the rotating shaft (9) is arranged on both sides of the motor (8), the rotating wheel (10) is arranged on the rotating shaft (9), the fixed plate (11) is arranged on the surface of the movable plate (7), the rotating shaft (9) and the fixed plate (11) are connected by the clamp (12), the fixed plate (13) is arranged at the lower part of the movable plate (7), the movable plate (7) and the fixed plate (13) are connected by the telescopic rod (14), and the movable plate (7) and the fixed plate (13) are connected by the telescopic rod (14). The lifting belt (15) is used to connect the movable plate (7) and the second fixed plate (13); the connecting frame (16) is arranged on the bottom surface of the second fixed plate (13); the bottom plate (17) is arranged at the lower part of the connecting frame (16); the connecting frame (16) and the bottom plate (17) are connected and fixed by the connecting column (18); the pneumatic clamp (19) is arranged on the bottom surface of the bottom plate (17); and the clamping ring (20) is arranged on the inner side of the clamp of the pneumatic clamp (19).

2. The automatic clamping device for PVC film roll packaging according to claim 1 is characterized in that: Four fixing frames (1) are provided, and the structural specifications of the four fixing frames (1) are the same.

3. The automatic clamping device for PVC film roll packaging according to claim 1 is characterized in that: The rotating wheel 1 (3) is provided with two, and the two rotating wheels 1 (3) have the same size and specifications.

4. The automatic clamping device for PVC film roll packaging according to claim 1 is characterized in that: There are two rotating wheels 2 (4), and the two rotating wheels 2 (4) have the same size and specifications.

5. The automatic clamping device for PVC film roll packaging according to claim 1 is characterized in that: The length of the telescopic rod (14) is 50-60 cm.

6. The automatic clamping device for PVC film roll packaging according to claim 1 is characterized in that: A plurality of pneumatic clamping jaws (19) are provided, and the specifications and structures of the plurality of pneumatic clamping jaws (19) are the same.