Material heavy-load jacking device
By designing a material heavy-load hoisting device using a fixed frame, a synchronous hoisting mechanism and a transmission mechanism, the problems of large overall structure and difficult maintenance of the existing equipment are solved, and the rapid and safe vertical lifting and transportation of materials are achieved, and equipment costs are reduced.
Patent Information
- Application Number
- CN202422308558.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-23
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2034-09-23
AI Technical Summary
The existing material heavy-load hoisting device has a large overall structure, which leads to high manufacturing costs and difficulty in repairing, which increases equipment costs.
A material heavy-load hoisting device is designed, using a fixture, a synchronous hoisting mechanism, a gear box and a motor-driven lifting and conveying of materials through couplings and transmission mechanisms.
It realizes rapid and safe vertical lifting and conveying of materials, with a small overall structure, which is easy to repair, reduces equipment costs and improves production efficiency.
Smart Images

Figure CN222974142U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of material handling, and particularly relates to a material heavy-load lifting device. Background Art
[0002] The research and development and application of the material heavy-load lifting device are for the heavy-load rapid handling device, and it is widely used in industries such as new energy, chemical industry, powder, etc., especially widely used at the material conveying end section of lithium battery powder materials; the material heavy-load lifting device sends or removes articles from the branch track to the main conveying line, and has the characteristics of large load-bearing capacity, simple structure, stability and reliability; at the same time, PLC programmable control is adopted, so that articles can conveniently enter and exit the main and auxiliary conveying lines without phenomena such as collision and extrusion.
[0003] Most of the existing devices for vertical lifting and conveying in cooperation with the conveyor belt have a large overall structure, resulting in high manufacturing costs. At the same time, due to the large overall structure of the device, once it is damaged, it is relatively difficult to repair, which leads to an increase in equipment costs. Content of the Utility Model
[0004] In order to achieve the above object, the utility model provides a material heavy-load lifting device.
[0005] The technical solution of the utility model is realized as follows: a material heavy-load lifting device, including a fixed frame, a synchronous lifting mechanism is arranged on the fixed frame, a first gear box is fixedly connected inside the fixed frame, a first motor is fixedly connected to one end of the first gear box, couplings are fixedly connected to both sides of the first gear box, both sides of the first gear box are connected to a first lifter and a fourth lifter through the couplings, the first lifter is connected to a first connecting shaft through a coupling, the first connecting shaft is connected to a second lifter through a coupling, the second lifter is connected to a second connecting shaft through a coupling, the fourth lifter is connected to a third lifter through a coupling and the first connecting shaft, a fixing plate is fixedly connected to the top end of the first lifter, and a support plate is fixedly connected to the top end of the fixing plate.
[0006] Preferably, the second lifter is connected to the third lifter through a coupling and the first connecting shaft.
[0007] Preferably, the first lifter, the second lifter, the third lifter and the fourth lifter are fixedly connected to the fixed frame, and the second lifter, the third lifter and the fourth lifter are fixedly connected to the support plate.
[0008] Preferably, a conveying roller is rotatably connected inside the fixed frame, and the support plate is located between the conveying rollers.
[0009] Preferably, a transmission mechanism is provided on the support plate. A second gearbox is fixedly connected to the top end of the fixed plate. A second motor is fixedly connected to the bottom end of the second gearbox. The second gearbox is connected to a third connecting shaft through a coupling. A first gear is fixedly connected to the outer circumferential surface of the third connecting shaft. A first rotating shaft is fixedly connected inside the support plate. A bearing is rotatably connected to the outer circumferential surface of the first rotating shaft. A second gear is fixedly connected to the outer circumferential surface of the bearing. A second rotating shaft is slidably connected inside the support plate. The second rotating shaft is connected to a third gear through a bearing.
[0010] Preferably, a rotating chain is provided on the first gear, the second gear and the third gear, and the rotating chain is fixedly connected to the conveyor belt.
[0011] Preferably, an adjusting and tensioning mechanism is provided on the support plate. A connecting block is fixedly connected to one end of the support plate. A chute is formed at one end of the support plate. A bolt is movably connected inside the connecting block. A nut is rotatably connected to the outside of the bolt.
[0012] Preferably, the chute of the support plate is slidably connected to the second rotating shaft, and the second rotating shaft is rotatably connected to the bolt.
[0013] Preferably, a support frame is fixedly connected inside the fixing frame. A linear bearing is fixedly connected inside the support frame. A guide shaft is fixedly connected to the bottom end of the fixed plate. The guide shaft is slidably connected to the linear bearing.
[0014] The utility model has the following beneficial effects:
[0015] For this material heavy-load lifting device, by driving the first gearbox to rotate through the first motor, the first lifter, the second lifter, the third lifter and the fourth lifter are started to synchronously lift the fixed plate. The fixed plate will drive the support plate to move upward. The support plate will drive the conveyor belt to extend upward from between the conveying rollers and lift the material. When the material is lifted to the specified position, the transmission mechanism will cause the conveyor belt to longitudinally convey the material. In this way, the vertical lifting and conveying of the material are completed. And the overall structure of this material heavy-load lifting device is relatively small, which is convenient for maintenance, thus reducing the equipment cost. This also reduces the working intensity of the staff and improves the production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 is a schematic diagram of the overall structure of the utility model;
[0017] Figure 2 is a schematic diagram of the relevant position of the second connecting shaft of the utility model;
[0018] Figure 3 is a schematic diagram of the relevant position of the support plate of the utility model;
[0019] Figure 4 Schematic diagram of the relevant position of the third gear of the present utility model;
[0020] Figure 5 Schematic diagram of the relevant position of the bearing of the present utility model;
[0021] Figure 6 Schematic diagram of the relevant position of the bolt of the present utility model.
[0022] Among them, the reference numerals in the figures are as follows:
[0023] 1. Fixed frame; 2. Synchronous jacking mechanism; 201. First lifter; 202. Coupling; 203. Second connecting shaft; 204. Second lifter; 205. First motor; 206. First gearbox; 207. Second connecting shaft; 208. Third lifter; 209. Fourth lifter; 3. Conveyor roller; 4. Support frame; 5. Fixed plate; 6. Support plate; 7. Transmission mechanism; 701. Conveyor belt; 702. Second motor; 703. Second gearbox; 704. Third connecting shaft; 705. First gear; 706. First rotating shaft; 707. Second gear; 708. Second rotating shaft; 709. Third gear; 710. Bearing; 8. Tension adjusting mechanism; 801. Connecting block; 802. Chute; 803. Bolt; 804. Nut; 9. Linear bearing; 10. Guide shaft. Specific embodiments
[0024] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0025] Such as Figures 1-6As shown in the figure, the material overload lifting device provided in this embodiment includes a fixed frame 1. A synchronous lifting mechanism 2 is arranged on the fixed frame 1. A first gearbox 206 is fixedly connected inside the fixed frame 1. One end of the first gearbox 206 is fixedly connected with a first motor 205. Couplings 202 are fixedly connected to both sides of the first gearbox 206. The first gearbox 206 is connected to a first lifter 201 and a fourth lifter 209 through the couplings 202 on both sides. The first lifter 201 is connected to a first connecting shaft 203 through a coupling 202. The first connecting shaft 203 is connected to a second lifter 204 through a coupling 202. The second lifter 204 is connected to a second connecting shaft 207 through a coupling 202. The fourth lifter 209 is connected to a third lifter 208 through a coupling 202 and the first connecting shaft 203. The top of the first lifter 201 is fixedly connected with a fixing plate 5. The top of the fixing plate 5 is fixedly connected with a support plate 6.
[0026] Further, the second lifter 204 is connected to the third lifter 208 through a coupling 202 and the first connecting shaft 203.
[0027] By adopting the above technical solution, the second lifter 204 and the third lifter 208 can be lifted synchronously through the coupling 202 and the first connecting shaft 203.
[0028] Further, the first lifter 201, the second lifter 204, the third lifter 208 and the fourth lifter 209 are fixedly connected to the fixed frame 1. The second lifter 204, the third lifter 208 and the fourth lifter 209 are fixedly connected to the support plate 6.
[0029] By adopting the above technical solution, the support plate 6 is lifted synchronously through the second lifter 204, the third lifter 208 and the fourth lifter 209.
[0030] Further, a conveying roller 3 is rotatably connected inside the fixed frame 1. The support plate 6 is located between the conveying rollers 3.
[0031] By adopting the above technical solution, since the support plate 6 is located between the conveying rollers 3, the support plate 6 can lift the materials on the conveying roller 3.
[0032] Further, a transmission mechanism 7 is provided on the support plate 6. The top end of the fixed plate 5 is fixedly connected to a second gearbox 703. The bottom end of the second gearbox 703 is fixedly connected to a second motor 702. The second gearbox 703 is connected to a third connecting shaft 704 through a coupling 202. A first gear 705 is fixedly connected to the outer circumferential surface of the third connecting shaft 704. A first rotating shaft 706 is fixedly connected inside the support plate 6. A bearing 710 is rotatably connected to the outer circumferential surface of the first rotating shaft 706. A second gear 707 is fixedly connected to the outer circumferential surface of the bearing 710. A second rotating shaft 708 is slidably connected inside the support plate 6. The second rotating shaft 708 is connected to a third gear 709 through the bearing 710.
[0033] Further, meshing rotating chains are provided on the first gear 705, the second gear 707 and the third gear 709, and the rotating chains are fixedly connected to the conveyor belt 701.
[0034] By adopting the above technical solution, the longitudinal conveying of materials can be carried out through the transmission mechanism 7 on the support plate 6.
[0035] Further, an adjusting and tensioning mechanism 8 is provided on the support plate 6. One end of the support plate 6 is fixedly connected to a connecting block 801. A chute 802 is opened at one end of the support plate 6. A bolt 803 is movably connected inside the connecting block 801. A nut 804 is rotatably connected to the outside of the bolt 803.
[0036] Further, the chute 802 on the support plate 6 is slidably connected to the second rotating shaft 708, and the second rotating shaft 708 is rotatably connected to the bolt 803.
[0037] By adopting the above technical solution, the conveyor belt 701 can be properly tensioned through the adjusting and tensioning mechanism 8 on the support plate 6, which can reduce the damage and wear of the conveyor belt 701 and ensure the stable conveying of materials.
[0038] Further, a support frame 4 is fixedly connected inside the fixing frame 1. A linear bearing 9 is fixedly connected inside the support frame 4. The bottom end of the fixed plate 5 is fixedly connected to a guide shaft 10. The guide shaft 10 is slidably connected to the linear bearing 9.
[0039] By adopting the above technical solution, through the guide shaft 10 and the linear bearing 9, the direction stability of the fixed plate 5 during linear motion is ensured.
[0040] Working principle: When the material moves to the support plate 6 through the conveying roller 3 on the fixed frame 1, the first motor 205 is started. The first motor 205 drives the first gearbox 206 to rotate. The first gearbox 206 drives the first lifters 201 and the fourth lifter 209 on both sides to lift the fixed plate 5 through the coupling 202. At the same time, the first lifter 201 drives the second lifter 204 to lift the fixed plate 5 through the coupling 202 and the first connecting shaft 203. The fourth lifter 209 drives the third lifter 208 to lift the fixed plate 5 through the coupling 202 and the first connecting shaft 203, so that the first lifter 201, the second lifter 204, the third lifter 208 and the fourth lifter 209 lift the fixed plate 5 synchronously. The fixed plate 5 will drive the support plate 6 to move upward. The support plate 6 will drive the conveyor belt 701 to extend upward from between the conveying rollers 3 and lift the material. When the material is lifted to the specified position, the second motor 702 is started. The second motor 702 drives the second gearbox 703 to rotate. The second gearbox 703 drives the third connecting shaft 704 through the coupling 202. The third connecting shaft 704 drives the first gear 705 to rotate. The first gear 705 drives the conveyor belt 701 to rotate through the rotating chain. The rotating chain drives the second gear 707 and the third gear 709 to rotate. The second gear 707 rotates on the first rotating shaft 706 through the bearing 710. The third gear 709 rotates on the second rotating shaft 708 through the bearing 710. In this way, the conveyor belt 701 conveys the material longitudinally. However, before the synchronous jacking mechanism 2 lifts the fixed plate 5, the position of the second rotating shaft 708 in the sliding groove 802 on the support plate 6 can be adjusted by adjusting the bolts 803 and nuts 804 on the connecting block 801. The second rotating shaft 708 adjusts the tension of the conveyor belt 701 through the bearing 710 and the third gear 709 to ensure the stable conveying of the material by the conveyor belt 701.
[0041] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A heavy-load lifting device for materials, comprising a fixed frame (1), characterized in that: The fixed frame (1) is provided with a synchronous lifting mechanism (2); a first gear box (206) is fixedly connected inside the fixed frame (1); one end of the first gear box (206) is fixedly connected to a first motor (205); couplings (202) are fixedly connected to both sides of the first gear box (206); both sides of the first gear box (206) are connected to the first lifter (201) and the fourth lifter (209) via the couplings (202); the first lifter (201) is connected to the first motor (205) via the couplings (202); A connecting shaft (203) is connected, the first connecting shaft (203) is connected to the second lifter (204) through a coupling (202), the second lifter (204) is connected to the second connecting shaft (207) through a coupling (202), the fourth lifter (209) is connected to the third lifter (208) through a coupling (202) and the first connecting shaft (203), the top of the first lifter (201) is fixedly connected to a fixing plate (5), and the top of the fixing plate (5) is fixedly connected to a supporting plate (6).
2. A heavy-load lifting device for materials according to claim 1, characterized in that: The second lifter (204) is connected to the third lifter (208) via a coupling (202) and a first connecting shaft (203).
3. A heavy-load lifting device for materials according to claim 1, characterized in that: The first lifter (201), the second lifter (204), the third lifter (208) and the fourth lifter (209) are fixedly connected to the fixed frame (1), and the second lifter (204), the third lifter (208) and the fourth lifter (209) are fixedly connected to the support plate (6).
4. A heavy-load lifting device for materials according to claim 1, characterized in that: The fixed frame (1) is rotatably connected to the inside of the conveying rollers (3), and the support plate (6) is located between the conveying rollers (3).
5. A heavy-load lifting device for materials according to claim 1, characterized in that: The support plate (6) is provided with a transmission mechanism (7), the top end of the fixed plate (5) is fixedly connected to a second gear box (703), the bottom end of the second gear box (703) is fixedly connected to a second motor (702), the second gear box (703) is connected to a third connecting shaft (704) via a coupling (202), the outer circumference of the third connecting shaft (704) is fixedly connected to a first gear (705), the support plate (6) is fixedly connected to a first rotating shaft (706), the outer circumference of the first rotating shaft (706) is rotatably connected to a bearing (710), the outer circumference of the bearing (710) is fixedly connected to a second gear (707), the support plate (6) is slidably connected to a second rotating shaft (708), and the second rotating shaft (708) is connected to a third gear (709) via the bearing (710).
6. A heavy-load lifting device for materials according to claim 5, characterized in that: The first gear (705), the second gear (707) and the third gear (709) are provided with meshing rotating chains, and the rotating chains are fixedly connected to the conveyor belt (701).
7. A heavy-load lifting device for materials according to claim 1, characterized in that: The support plate (6) is provided with an adjusting tensioning mechanism (8); one end of the support plate (6) is fixedly connected to a connecting block (801); one end of the support plate (6) is provided with a sliding groove (802); a bolt (803) is movably connected inside the connecting block (801); and a nut (804) is rotatably connected outside the bolt (803).
8. A heavy-load lifting device for materials according to claim 1, characterized in that: The sliding groove (802) on the support plate (6) is slidably connected to the second rotating shaft (708), and the second rotating shaft (708) is rotationally connected to the bolt (803).
9. A heavy-load lifting device for materials according to claim 1, characterized in that: The fixing frame (1) is fixedly connected to a supporting frame (4) inside, the supporting frame (4) is fixedly connected to a linear bearing (9) inside, the bottom end of the fixing plate (5) is fixedly connected to a guide shaft (10), and the guide shaft (10) is slidably connected to the linear bearing (9).